Multi-core wire terminal crimping machine with positioning structure

By introducing positioning wheels and a hydraulic system into the multi-core wire terminal cutting machine, the problem of unstable fixing of wires of different specifications by traditional terminal cutting machines has been solved, realizing stable stripping of wires of different sizes, improving processing efficiency and equipment applicability.

CN224233116UActive Publication Date: 2026-05-12SHENZHEN JAPAN MACHINE KING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN JAPAN MACHINE KING CO LTD
Filing Date
2025-06-07
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Traditional wire cutting machines struggle to reliably and stably fix multi-core wires of different specifications, and conventional cutting tools are ill-suited for processing wires of different sizes, affecting processing efficiency and yield.

Method used

A multi-core wire end-cutting machine with a positioning structure was designed. The positioning wheel and hydraulic system, together with the hand crank, are used to achieve stable fixing of the wire. The cutting depth and angle of the blade are controlled by the hydraulic cylinder to adapt to the stripping operation of wires of different sizes.

Benefits of technology

It improves the positioning effect and fixing convenience of wires, enhances the adaptability and processing efficiency of wires of different sizes, and strengthens the practicality and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-core wire terminal crimping machine with a positioning structure, belongs to the technical field of terminal crimping machines, mainly aims to solve the problems that the existing terminal crimping machine is poor in wire fixing effect and poor in adaptability to wires of different sizes in the stripping process, and adopts the technical scheme that the multi-core wire terminal crimping machine comprises an operation table and a fixing frame, a wire rod is arranged at one end of the fixing frame, two sets of positioning wheels are arranged in the middle of the fixing frame, a crank handle is arranged on one side of the fixing frame, a first hydraulic cylinder is arranged at the top of the mounting frame, a guide rail, a first sliding table and a second sliding table are arranged at one end of the mounting frame, and a starting clamping jaw and an electric telescopic rod are arranged at the top of the first sliding table. A second hydraulic cylinder is arranged at the top of the second sliding table, a positioning wheel is driven by a hand crank to rotate to push wires to the positioning frame, the positioning effect on the wires is improved, the working efficiency is improved, and the first hydraulic cylinder can control the cutter feeding distance of the second blade so as to adapt to the wires of different specifications.
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Description

Technical Field

[0001] This utility model relates to the field of terminal breakers, and more specifically, to a multi-core wire terminal breaker with a positioning structure. Background Technology

[0002] With the continuous improvement of industrial automation, multi-core cables, as the core carrier of power transmission and signal control, are widely used in new energy vehicles, intelligent equipment, communication equipment and other fields. The processing quality of multi-core cables directly affects the reliability of equipment operation. As a key piece of equipment for stripping and crimping wire ends, the performance of the terminal crimping machine has a significant impact on the wire processing efficiency and yield. Traditional terminal crimping machines mostly rely on mechanical clamping in one direction or simple grooves to limit the wire. This design is difficult to achieve a stable and reliable fixing effect when dealing with multi-core cables of different specifications, and conventional cutting tools are difficult to adapt to the processing of wires of different sizes. Utility Model Content

[0003] In view of the aforementioned problems, and in conjunction with the first aspect of this utility model, the present utility model provides a multi-core wire termination machine with a positioning structure, achieved by the following specific technical means:

[0004] A multi-core wire termination machine with a positioning structure includes an operating table and a fixed frame. The fixed frame is provided on the top of the operating table. A wire is provided at one end of the fixed frame. Two sets of positioning wheels are provided in the middle of the fixed frame. A hand crank is provided on one side of the fixed frame. A first blade holder and a mounting frame are provided on the top of the operating table. A first blade is provided on the top of the first blade holder. A second blade and a second blade holder are provided on the top of the first blade. A first hydraulic cylinder is provided on the top of the mounting frame.

[0005] The mounting bracket is provided with a guide rail, a first sliding table and a second sliding table at one end. The top of the first sliding table is provided with a starting gripper and an electric telescopic rod, and the top of the second sliding table is provided with a second hydraulic cylinder.

[0006] According to a preferred embodiment, the fixing frame has connection holes on both sides, and two sets of rotating shafts are inserted through the multiple sets of connection holes. One set of rotating shafts has a protrusion integrally formed on it. One side of one set of rotating shafts is detachably connected to the hand crank, and a sleeve is fitted on the hand crank. The positioning wheel is fitted on both sets of rotating shafts.

[0007] According to a preferred embodiment, the top of the operating table is detachably connected to a mounting bracket and a first blade holder. The top of the first blade holder is bolted to a first blade, and the bottom of the second blade holder is bolted to a second blade. One side of the first blade contacts the second blade. Positioning brackets are fixedly connected to both sides of the mounting bracket. The wire passes through the two sets of positioning brackets. The wire is clamped between the first blade and the second blade. Both the first blade and the second blade are "V" shaped.

[0008] According to a preferred embodiment, a first protrusion is fixedly connected to both sides of the inner wall of the mounting bracket, and a second protrusion is integrally formed on both sides of the second blade seat. Two sets of springs are respectively connected between the two sets of first protrusions and the two sets of second protrusions.

[0009] According to a preferred embodiment, a mounting platform is fixedly connected to the top of the operating table, and the guide rail is detachably connected to the top of the mounting platform. The first sliding platform and the second sliding platform are engaged on the top of the guide rail.

[0010] According to a preferred embodiment, the top of the first sliding table is integrally formed with a mounting base, and the electric telescopic rod is detachably connected inside the mounting base. One end of the electric telescopic rod is connected to the starting gripper. The top of the second sliding table is detachably connected with a connecting frame, and the bottom of the connecting frame is connected to a second hydraulic cylinder.

[0011] According to a preferred embodiment, grooves are provided on the periphery of both sets of positioning wheels, and the wire is secured between the two sets of grooves.

[0012] According to a preferred embodiment, a first hydraulic cylinder is detachably connected to the top of the mounting bracket, and the bottom of the first hydraulic cylinder contacts the second blade seat.

[0013] Based on the above aspects, this utility model has the following beneficial effects:

[0014] First, the wire is inserted into the groove between the two sets of positioning wheels. Then, the positioning wheels are rotated by the hand crank. Due to friction, the positioning wheels move the wire until it passes through the positioning frame, preventing the wire from shifting and improving the positioning effect of the wire. At the same time, it also improves the convenience of fixing the wire.

[0015] Secondly, the second blade holder is pushed by the first hydraulic cylinder, so that the second blade cooperates with the first blade to strip the wire. The cutting depth can be controlled by the first hydraulic cylinder to adapt to the processing of wires of different sizes. Both the first and second blades are "V" shaped, which can adapt to the stripping operation of wires of different sizes, thus improving the practicality of the end-cutting machine. Attached Figure Description

[0016] Figure 1This is a schematic diagram of a multi-core wire termination machine with a positioning structure provided in an embodiment of this utility model;

[0017] Figure 2 This is an exploded view of a multi-core wire termination machine with a positioning structure provided in an embodiment of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of a first blade holder with a positioning structure provided in an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of a mounting bracket with a positioning structure provided in an embodiment of the present utility model.

[0020] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0021] 100. Operating table; 101. Fixing frame; 102. Wire; 103. Positioning wheel; 104. Hand crank; 105. First blade holder; 106. Mounting frame; 107. First blade; 108. Second blade; 109. Second blade holder; 110. First hydraulic cylinder; 111. Guide rail; 112. First sliding table; 113. Second sliding table; 114. Second hydraulic cylinder; 115. Connecting frame; 116. Positioning frame; 117. First protrusion; 118. Second protrusion; 119. Spring; 120. Mounting platform; 121. Electric telescopic rod; 122. Pneumatic gripper. Detailed Implementation

[0022] The present invention will now be described in detail with reference to the accompanying drawings. Figure 1 This is a schematic diagram of a multi-core wire termination machine with a positioning structure provided in an embodiment of this utility model. Figure 2 This is an exploded view of a multi-core wire termination machine with a positioning structure provided in an embodiment of this utility model. Figure 3 This is a schematic diagram of the structure of the first blade holder in a positioning structure provided by an embodiment of the present invention. Figure 4 This is a schematic diagram of a mounting frame with a positioning structure provided in an embodiment of the present utility model. The following is a detailed description of a multi-core wire termination machine with a positioning structure.

[0023] A multi-core wire termination machine with a positioning structure includes an operating table 100 and a fixed frame 101. The fixed frame 101 is provided on the top of the operating table 100. A wire 102 is provided at one end of the fixed frame 101. Two sets of positioning wheels 103 are provided in the middle of the fixed frame 101. A hand crank 104 is provided on one side of the fixed frame 101. By rotating the hand crank 104, one set of positioning wheels 103 can be rotated. After the wire 102 is inserted into the groove between the two sets of positioning wheels 103, the wire 102 can be pushed forward into the stripping area. The positioning wheels 103 can be pushed forward into the stripping area. The top of the operating table 100 is provided with a first blade holder 105 and a mounting frame 106. The top of the first blade holder 105 is provided with a first blade 107. The top of the first blade 107 is provided with a second blade 108 and a second blade holder 109. The top of the mounting frame 106 is provided with a first hydraulic cylinder 110.

[0024] The mounting bracket 106 is provided with a guide rail 111, a first sliding table 112 and a second sliding table 113 at one end. The top of the first sliding table 112 is provided with a pneumatic gripper 122 and an electric telescopic rod 121, and the top of the second sliding table 113 is provided with a second hydraulic cylinder 114.

[0025] The fixed frame 101 has connection holes on both sides, and two sets of rotating shafts are inserted through the multiple sets of connection holes. One set of rotating shafts has a protrusion integrally formed on it. A hand crank 104 is detachably connected to one side of one set of rotating shafts. When the hand crank 104 is rotated, the corresponding positioning wheel 103 can be rotated due to the protrusion. A sleeve is fitted on the hand crank 104 to reduce friction when rotating the hand crank 104, making the rotation of the hand crank 104 smooth and improving the practicality of the end-cutting machine. Positioning wheels 103 are fitted on both sets of rotating shafts.

[0026] The top of the operating table 100 is detachably connected to a mounting bracket 106 and a first blade holder 105. A first blade 107 is bolted to the top of the first blade holder 105, and a second blade 108 is bolted to the bottom of the second blade holder 109. Bolting the first blade 107 and the second blade 108 improves the fixation of the blades, preventing them from shaking during peeling and cutting, thus affecting the peeling effect. One side of the first blade 107 contacts the second blade 108, and the cutting edges of the first blade 107 and the second blade 108 are in close contact to ensure a good peeling effect. Positioning frames 116 are fixedly connected to both sides of the frame 106. The positioning frames 116 can limit the direction in which the wire 102 is pushed by the positioning wheel 103, so as to prevent the wire 102 from deviating and being damaged, thus improving the reliability of the end-cutting machine. The wire 102 passes through the two sets of positioning frames 116. The wire 102 is held between the first blade 107 and the second blade 108. Both the first blade 107 and the second blade 108 are "V" shaped. The "V" shaped blade can meet the stripping processing of more specifications of wire 102, thus improving the applicability of the end-cutting machine.

[0027] Both sides of the inner wall of the mounting bracket 106 are fixedly connected to the first protrusion 117, and both sides of the second blade holder 109 are integrally formed with the second protrusion 118. Two sets of springs 119 are respectively connected between the two sets of first protrusions 117 and the two sets of second protrusions 118. When the first hydraulic cylinder 110 pushes the second blade holder 109 to complete one peeling cut, the main shaft of the first hydraulic cylinder 110 retracts. At this time, the springs 119 assist the second blade holder 109 to reset so as to ensure that the second blade holder 109 is in close contact with the main shaft of the first hydraulic cylinder 110 when the first hydraulic cylinder 110 pushes forward next time, thereby improving the automation level of the end-cutting machine.

[0028] The top of the control panel 100 is fixedly connected to the mounting platform 120, and the top of the mounting platform 120 is detachably connected to the guide rail 111. The top of the guide rail 111 is fitted with a first sliding table 112 and a second sliding table 113. The first sliding table 112 and the second sliding table 113 can be electric sliding tables.

[0029] The top of the first sliding table 112 is integrally formed with a mounting base, and an electric telescopic rod 121 is detachably connected inside the mounting base. One end of the electric telescopic rod 121 is connected to a pneumatic gripper 122. The top of the second sliding table 113 is detachably connected to a connecting frame 115, and the bottom of the connecting frame 115 is connected to a second hydraulic cylinder 114. After the wire 102 has been stripped, the pneumatic gripper 122 clamps the cut-off rubber, the main shaft of the electric telescopic rod 121 retracts, and drives the pneumatic gripper 122 to pull out the cut-off rubber. At this time, the first sliding table 112 and the second sliding table 113 slide along the guide rail 111 until the second hydraulic cylinder 114 is aligned with the wire 102. At this time, the second hydraulic cylinder 114 knocks the terminal to the end of the wire 102, completing the terminal knocking operation.

[0030] Both sets of positioning wheels 103 have grooves on their sides, and wires 102 are secured between the two sets of grooves.

[0031] The top of the mounting bracket 106 is detachably connected to a first hydraulic cylinder 110, and the bottom of the first hydraulic cylinder 110 contacts the second blade holder 109.

[0032] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A multi-core wire termination machine with a positioning structure, comprising an operating table (100) and a fixing frame (101), characterized in that: The top of the operating table (100) is provided with the fixed frame (101), one end of the fixed frame (101) is provided with the wire (102), two sets of positioning wheels (103) are provided in the middle of the fixed frame (101), and a hand crank (104) is provided on one side of the fixed frame (101). The top of the operating table (100) is provided with the first blade holder (105) and the mounting frame (106). The top of the first blade holder (105) is provided with the first blade (107), the top of the first blade (107) is provided with the second blade (108) and the second blade holder (109), and the top of the mounting frame (106) is provided with the first hydraulic cylinder (110). The mounting bracket (106) is provided with a guide rail (111), a first sliding table (112) and a second sliding table (113) at one end. The first sliding table (112) is provided with a pneumatic gripper (122) and an electric telescopic rod (121) at the top, and the second sliding table (113) is provided with a second hydraulic cylinder (114) at the top.

2. A multi-core wire termination machine with a positioning structure as described in claim 1, characterized in that: The fixing frame (101) has connection holes on both sides. Two sets of rotating shafts are inserted through the multiple sets of connection holes. One set of rotating shafts has a protrusion integrally formed. One side of one set of rotating shafts is detachably connected to the hand crank (104). A sleeve is fitted on the hand crank (104). The positioning wheel (103) is fitted on both sets of rotating shafts.

3. A multi-core wire termination machine with a positioning structure as described in claim 1, characterized in that: The top of the operating table (100) is detachably connected to a mounting bracket (106) and a first blade holder (105). The top of the first blade holder (105) is connected to a first blade (107) by bolts, and the bottom of the second blade holder (109) is connected to a second blade (108) by bolts. One side of the first blade (107) is in contact with the second blade (108). Positioning brackets (116) are fixedly connected to both sides of the mounting bracket (106). The wire (102) passes through the two sets of positioning brackets (116). The wire (102) is clamped between the first blade (107) and the second blade (108). Both the first blade (107) and the second blade (108) are "V" shaped.

4. A multi-core wire termination machine with a positioning structure as described in claim 3, characterized in that: The mounting bracket (106) has a first protrusion (117) fixedly connected to both sides of its inner wall, and the second blade holder (109) has a second protrusion (118) integrally formed on both sides. Two sets of springs (119) are connected between the two sets of first protrusions (117) and the two sets of second protrusions (118).

5. A multi-core wire termination machine with a positioning structure as described in claim 1, characterized in that: The top of the operating table (100) is fixedly connected to the mounting platform (120), and the top of the mounting platform (120) is detachably connected to the guide rail (111). The top of the guide rail (111) is fitted with the first sliding platform (112) and the second sliding platform (113).

6. A multi-core wire termination machine with a positioning structure as described in claim 5, characterized in that: The first sliding table (112) has an integrally formed mounting base on its top. The electric telescopic rod (121) is detachably connected inside the mounting base. One end of the electric telescopic rod (121) is connected to the pneumatic gripper (122). The second sliding table (113) has a detachably connected connecting frame (115) on its top. The bottom of the connecting frame (115) is connected to a second hydraulic cylinder (114).

7. A multi-core wire termination machine with a positioning structure as described in claim 1, characterized in that: The two sets of positioning wheels (103) are provided with grooves on their circumferences, and the wire (102) is locked between the two sets of grooves.

8. A multi-core wire termination machine with a positioning structure as described in claim 1, characterized in that: The top of the mounting bracket (106) is detachably connected to a first hydraulic cylinder (110), and the bottom of the first hydraulic cylinder (110) contacts the second blade holder (109).