Tea cake forming device for green tea processing

Abstract

The utility model relates to a tea cake forming device for green tea processing, in particular to the technical field of tea processing equipment. Comprising a bottom plate, a mounting block, a clamping mechanism, a pressing block, a cake pressing cylinder, a cake pressing bottom plate and a push plate. The tea cake pressing device solves the problem that an existing tea cake pressing device cannot automatically take materials, so that the tea cake scattering phenomenon is likely to happen. And an existing tea cake forming device is difficult to meet the processing requirements of tea cakes with different specifications.

Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, and in particular to a tea cake forming device for green tea processing. Background Technology

[0002] Green tea is a traditional Chinese beverage. One of the important steps in green tea processing is pressing the rolled tea leaves into tea cakes. This is especially true for certain types of green tea (such as Pu'er tea cakes, Longtuanfeng cakes, etc.). The formation of tea cakes not only helps preserve the tea for a long time, but also enhances the quality and appearance of the tea.

[0003] Existing methods of pressing tea cakes are mostly done manually, while some automated pressing equipment is not able to automatically discharge the tea cakes, which easily leads to the tea cakes breaking apart during the removal process after pressing. In addition, there are some existing tea cake forming devices, but most of them are complex in structure, inconvenient to operate, and difficult to adapt to the processing needs of tea cakes of different sizes. Utility Model Content

[0004] Technical problems to be solved

[0005] This utility model provides a tea cake forming device for green tea processing, which overcomes the problem that existing tea cake pressing devices cannot automatically pick up materials, resulting in the easy occurrence of tea cake breakage; and the problem that current tea cake forming devices are difficult to adapt to the processing needs of tea cakes of different specifications.

[0006] Technical solution

[0007] To solve the above-mentioned technical problems, this utility model provides a tea cake forming device for green tea processing, including a base plate, a mounting block, a snap-fit ​​mechanism, a pressing block, a pressing cylinder, a pressing base plate, and a push plate;

[0008] An inverted L-shaped bracket is provided above the base plate; a first driving cylinder is provided above the bracket; the connecting rod of the first driving cylinder is connected to the mounting block; the mounting block is connected to the pressing block through the snap-fit ​​mechanism; the pressing cylinder is provided below the pressing block on the base plate; the pressing bottom plate is slidably connected inside the pressing cylinder; a first side plate is provided on one side of the pressing cylinder on the base plate; a second driving cylinder is provided on the first side plate; the connecting rod of the second driving cylinder is connected to the push plate; a discharge roller is rotatably mounted on the other side of the pressing cylinder on the bracket.

[0009] Preferably, the base plate is provided with an installation cavity; a third driving cylinder is provided at the top of the installation cavity; the connecting rod of the third driving cylinder is connected to a connecting piece, and a limiting post is provided on the connecting piece; a limiting groove is provided at the bottom of the pressing plate; the limiting post can be engaged inside the limiting groove.

[0010] Preferably, the pressing cylinder has a stepped card surface inside; during the pressing process, the bottom of the pressing plate abuts against the upper position of the stepped card surface.

[0011] Preferably, the bracket has a second side plate on its right side; the first side plate and the second side plate are provided with electric push rods, and the other end of the electric push rods is connected to a stabilizing plate.

[0012] Preferably, the snap-fit ​​mechanism includes a snap-fit ​​groove, a snap-fit ​​post, a moving groove, a pull plate, and a spring;

[0013] The pressure block is provided with the snap-fit ​​groove; the mounting block is provided with snap-fit ​​posts on the left and right sides that can snap into the snap-fit ​​groove; the mounting block is provided with the moving groove on its surface; a moving block that moves inside the moving groove is fixed above the snap-fit ​​post, and a pull plate is fixedly connected above the moving block; a spring is provided between the moving block and the inner surface of the moving groove.

[0014] (3) Beneficial effects

[0015] This utility model provides a tea cake forming device for green tea processing, which overcomes the problem that existing tea cake pressing devices cannot automatically pick up materials, resulting in the easy occurrence of tea cake breakage; and the problem that current tea cake forming devices are difficult to adapt to the processing needs of tea cakes of different specifications.

[0016] This invention, by setting a pressing base plate, a push plate, and a discharge roller, can quickly push out the pressed tea cake, and then, with the help of the push plate, push the pressed tea cake onto the discharge roller for automatic discharge, thereby realizing automatic discharge.

[0017] This utility model, by setting a snap-fit ​​mechanism, allows for quick replacement of the pressing block, pressing base plate, and pressing cylinder, thereby adapting to the processing needs of tea cakes of different specifications.

[0018] This invention can further control the thickness of pressed tea cakes by controlling the lifting height of the top drive cylinder, thereby adapting to the processing needs of tea cakes of different specifications. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a tea cake forming device for green tea processing proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the pressure cake cylinder in this utility model;

[0021] Figure 3 This is a schematic diagram of the snap-fit ​​mechanism in this utility model;

[0022] Figure 4This is a schematic diagram of the connection between the third drive cylinder and the pressing plate base in this utility model;

[0023] Reference numerals: 1-Base plate, 2-Bracket, 3-First drive cylinder, 4-Mounting block, 5-Snap-fit ​​mechanism, 51-Snap-fit ​​groove, 52-Snap-fit ​​post, 53-Moving groove, 54-Pull plate, 55-Spring, 6-Pressure block, 7-Pressure cake cylinder, 8-Connecting piece, 9-Pressure cake base plate, 10-First side plate, 11-Second drive cylinder, 12-Push plate, 13-Discharge roller, 14-Mounting cavity, 15-Third drive cylinder, 16-Limiting post, 17-Limiting groove, 18-Stepped locking surface, 19-Second side plate, 20-Electric push rod, 21-Stabilizing plate. Detailed Implementation

[0024] The present invention will be further described in conjunction with the accompanying drawings and embodiments.

[0025] like Figures 1-4 As shown, the green tea cake forming device for processing green tea according to this utility model includes a base plate 1, a mounting block 4, a snap-fit ​​mechanism 5, a pressing block 6, a pressing cylinder 7, a pressing base plate 9, and a push plate 12.

[0026] An inverted L-shaped bracket 2 is provided above the base plate 1; a first driving cylinder 3 is provided above the bracket 2; the connecting rod of the first driving cylinder 3 is connected to the mounting block 4; the mounting block 4 is connected to the pressing block 6 through the snap-fit ​​mechanism 5; the pressing cylinder 7 is provided below the pressing block 6 on the base plate 1; the pressing base plate 9 is slidably connected inside the pressing cylinder 7; a first side plate 10 is provided on one side of the pressing cylinder 7 on the base plate 1; a second driving cylinder 11 is provided on the first side plate 10; the connecting rod of the second driving cylinder 11 is connected to the push plate 12; a discharge roller 13 is rotatably installed on the other side of the pressing cylinder 7 on the bracket 2.

[0027] The base plate 1 is provided with an installation cavity 14; a third drive cylinder 15 is provided at the top of the installation cavity 14; the connecting rod of the third drive cylinder 15 is connected to a connecting piece 8, and a limiting post 16 is provided on the connecting piece 8; a limiting groove 17 is provided at the bottom of the pressing plate 9; the limiting post 16 can be locked inside the limiting groove 17; removing the limiting post 16 from the limiting groove 17 can achieve the effect of quick disassembly.

[0028] The pressing cylinder 7 is provided with a stepped card surface 18; during the pressing process, the bottom of the pressing base plate 9 abuts against the upper position of the stepped card surface 18.

[0029] The bracket 2 has a second side plate 19 on its right side; the first side plate 10 and the second side plate 19 are provided with electric push rods 20, and the other end of the electric push rods 20 is connected to a stabilizing plate 21.

[0030] The snap-fit ​​mechanism 5 includes a snap-fit ​​groove 51, a snap-fit ​​post 52, a moving groove 53, a pull plate 54, and a spring 55;

[0031] The pressure block 6 is provided with the snap-fit ​​groove 51; the mounting block 4 is provided with snap-fit ​​posts 52 on the left and right sides that can snap into the snap-fit ​​groove 51; the mounting block 4 is provided with the moving groove 53 on its surface; a moving block is fixed above the snap-fit ​​post 52 and moves inside the moving groove 53, and a pull plate 54 is fixedly connected above the moving block; a spring 55 is provided between the moving block and the inner surface of the moving groove 53.

[0032] Working principle: The tea leaves to be pressed are manually placed into the cylinder. Then, the first drive cylinder 3 is opened, causing the cylinder to drive the pressing block 6 to press down. The pressing block 6 presses the tea leaves in the cylinder. During the pressing process, the bottom of the pressing block 6's pressing base plate 9 abuts against the upper surface of the stepped clamping surface 18, making the pressing process more stable. The electric push rod 20 is opened, causing the electric push rod 20 to drive the stabilizing plate 21 to fix the pressing cylinder 7. After the pressing is completed, the third drive cylinder 15 is opened, causing the cylinder connecting rod to drive the pressing base plate 9 to rise. When the tea cake reaches the top of the pressing cylinder 7, the second drive cylinder 11 is opened, causing the cylinder to drive the push plate 12 to move, and then push the pressed tea cake onto the discharge roller 13. Content not described in detail in this specification belongs to prior art known to those skilled in the art.

[0033] The embodiments described above are merely preferred embodiments of the present invention, and are described in a relatively specific and detailed manner. However, the present invention is not limited to these embodiments. It should be noted that for those skilled in the art, any improvements made without departing from the spirit of the present invention fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A tea cake forming device for green tea processing, characterized in that, Includes base plate (1), mounting block (4), snap-fit ​​mechanism (5), pressing block (6), pressing cylinder (7), pressing base plate (9), and push plate (12); An inverted L-shaped bracket (2) is provided above the base plate (1); a first driving cylinder (3) is provided above the bracket (2); the connecting rod of the first driving cylinder (3) is connected to the mounting block (4); the mounting block (4) is connected to the pressing block (6) through the snap-fit ​​mechanism (5); the pressing cylinder (7) is provided below the pressing block (6) on the base plate (1); the pressing base plate (9) is slidably connected inside the pressing cylinder (7); a first side plate (10) is provided on one side of the pressing cylinder (7) on the base plate (1); a second driving cylinder (11) is provided on the first side plate (10); the connecting rod of the second driving cylinder (11) is connected to the push plate (12); a discharge roller (13) is rotatably installed on the other side of the pressing cylinder (7) on the bracket (2).

2. The tea cake forming device for green tea processing according to claim 1, characterized in that, The base plate (1) is provided with an installation cavity (14); a third drive cylinder (15) is provided at the top of the installation cavity (14); the connecting rod of the third drive cylinder (15) is connected to a connecting piece (8), and a limiting post (16) is provided on the connecting piece (8); a limiting groove (17) is provided at the bottom of the pressing plate (9); the limiting post (16) can be snapped into the limiting groove (17).

3. The tea cake forming device for green tea processing according to claim 1, characterized in that, The pressing cylinder (7) is provided with a stepped card surface (18); during the pressing process, the bottom of the pressing base plate (9) abuts against the upper position of the stepped card surface (18).

4. The tea cake forming device for green tea processing according to claim 1, characterized in that, The bracket (2) has a second side plate (19) on its right side; the first side plate (10) and the second side plate (19) are provided with electric push rods (20), and the other end of the electric push rods (20) is connected to a stabilizing plate (21).

5. The tea cake forming device for green tea processing according to claim 1, characterized in that, The snap-fit ​​mechanism (5) includes a snap-fit ​​groove (51), a snap-fit ​​post (52), a moving groove (53), a pull plate (54), and a spring (55); The pressure block (6) is provided with the snap-fit ​​groove (51); the mounting block (4) is provided with snap-fit ​​posts (52) on the left and right sides that can snap into the snap-fit ​​groove (51); the mounting block (4) is provided with the moving groove (53) on its surface; a moving block is fixed above the snap-fit ​​post (52) and moves inside the moving groove (53), and a pull plate (54) is fixedly connected above the moving block; a spring (55) is provided between the moving block and the inner surface of the moving groove (53).

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