Device for crystallization treatment
The modular design of the mixing tank and the electric hoist lifting device solved the problem of difficult crystal cleaning in smelting production, achieving efficient and safe crystal cleaning and reducing operating costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNNAN CHIHONG ZN & GE CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-05-15
AI Technical Summary
During the smelting process, crystals adhering to the inner wall of the mixing tank are difficult to clean, resulting in low production efficiency and safety hazards.
It adopts a detachable inner and outer tub structure, combined with an electric hoist lifting device to achieve a modular design. The inner tub is made of stainless steel, which is easy to clean and maintain. It is equipped with a cleaning rack and guardrails to improve safety.
It improves the convenience and safety of crystallization cleaning, reduces labor intensity and operating costs, and avoids the risk of manual entry into the mixing tank.
Smart Images

Figure CN224236126U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of smelting production technology, and in particular to an apparatus for crystallization processing. Background Technology
[0002] During the smelting process, a large amount of crystals are often generated inside the mixing tank due to material reactions or cooling. These crystals adhere to the inner wall of the mixing tank, affecting not only the mixing effect but also reducing production efficiency.
[0003] These materials tend to precipitate and deposit on the inner walls, bottom, and surfaces of internal components of tanks and containers, forming a hard crystalline layer. This crystalline layer needs to be treated to ensure normal operation in subsequent production. However, due to the large amount of crystals inside the tanks and containers, the crystals adhering to the inner walls are typically hard and highly adhesive, making manual cleaning inefficient, labor-intensive, and difficult to completely remove. Furthermore, the limited space within the tanks and containers makes manual cleaning particularly dangerous. Utility Model Content
[0004] To address or partially address the problems existing in related technologies, this application provides an apparatus for crystallization processing, which can improve the convenience and safety of the entire crystallization cleaning process.
[0005] This application provides an apparatus for crystallization processing, including: a stirring tank and a hoisting device;
[0006] The mixing tank includes: an inner tank, a bottom tank, and a top cover;
[0007] The bottom bucket is hollow inside. A lower connecting plate is set at the top of the bottom bucket, and a lower connecting through hole is set on the lower connecting plate. An upper connecting plate is set at the bottom of the top cover, and an upper connecting through hole is set on the upper connecting plate. The top cover and the bottom bucket are connected by bolts and the upper connecting plate is fixed to the lower connecting plate.
[0008] The top of the cover is equipped with a stirring hole and a liquid extraction hole;
[0009] The inner tub is installed in the bottom tub of the outer tub, and the inner tub is made of stainless steel.
[0010] The inner tub is equipped with a limit plate on its side wall, and a hanging lug is provided on the limit plate;
[0011] The hoisting device includes: a hoisting frame and an electric hoist;
[0012] The electric hoist is installed on a lifting frame and has two hook chains with corresponding lifting lugs.
[0013] Optionally, in some embodiments of this application:
[0014] The bottom connecting plate of the bottom bucket is equipped with positioning posts;
[0015] The inner tub has a positioning through hole on its limiting plate.
[0016] Optionally, in some embodiments of this application:
[0017] The top of the inner tub is equipped with a sealing ring.
[0018] Optionally, in some embodiments of this application:
[0019] The bottom of the inner tub is rounded.
[0020] Optionally, in some embodiments of this application:
[0021] The apparatus for crystallization also includes: a washing rack;
[0022] The cleaning rack has a cleaning slot in the middle and guardrails on both sides of the top.
[0023] The technical solution provided in this application may include the following beneficial effects:
[0024] This application achieves a modular design for the crystallization treatment device by dividing the mixing tank into a detachable inner and outer tank. When cleaning the crystals is required, simply removing the top cover allows the inner tank to be taken out for cleaning, improving the convenience of crystallization cleaning. Meanwhile, the inner tank is made of stainless steel, which is corrosion-resistant and easy to maintain and replace, reducing operating costs. Furthermore, the design of using an electric hoist to lift the inner tank avoids the risks of manual entry into the mixing tank, simplifying the cleaning process and improving cleaning safety.
[0025] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0026] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.
[0027] Figure 1 This is a schematic diagram of an overall structure of the mixing tank in an embodiment of this application;
[0028] Figure 2 This is a schematic diagram of the inner bucket in one embodiment of this application;
[0029] Figure 3 This is a schematic diagram of the bottom bucket in one embodiment of this application;
[0030] Figure 4This is a schematic diagram of the structure of the upper cover in an embodiment of this application.
[0031] Figure 5 This is a schematic diagram of the overall structure of the hoisting device in the embodiments of this application.
[0032] Attached reference numerals: 1-Inner bucket, 101-Limiting plate, 102-Positioning through hole, 103-Hanging ear, 104-Sealing ring, 2-Bottom bucket, 201-Lower connecting plate, 202-Lower connecting through hole, 203-Positioning post, 3-Top cover, 301-Upper connecting plate, 302-Upper connecting through hole, 303-Stirring hole, 304-Liquid extraction hole, 4-Lifting frame, 5-Electric hoist, 6-Washing frame, 601-Guardrail. Detailed Implementation
[0033] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.
[0034] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0035] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0036] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0037] During the smelting process, a large amount of crystals are often generated inside the mixing tank due to material reactions or cooling. These crystals adhere to the inner wall of the mixing tank, affecting not only the mixing effect but also reducing production efficiency.
[0038] These materials tend to precipitate and deposit on the inner walls, bottom, and surfaces of internal components of tanks and containers, forming a hard crystalline layer. This crystalline layer needs to be treated to ensure normal operation in subsequent production. However, due to the large amount of crystals inside the tanks and containers, the crystals adhering to the inner walls are typically hard and highly adhesive, making manual cleaning inefficient, labor-intensive, and difficult to completely remove. Furthermore, the limited space within the tanks and containers makes manual cleaning operations particularly risky.
[0039] To address the aforementioned issues, this application provides an apparatus for crystallization processing, which improves the convenience and safety of the entire crystallization cleaning process.
[0040] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.
[0041] Figure 1 This is a schematic diagram of an overall structure of the mixing tank in an embodiment of this application;
[0042] Figure 2 This is a schematic diagram of the inner bucket in one embodiment of this application;
[0043] Figure 3 This is a schematic diagram of the bottom bucket in one embodiment of this application;
[0044] Figure 4 This is a schematic diagram of the structure of the upper cover in an embodiment of this application.
[0045] Figure 5 This is a schematic diagram of the overall structure of the hoisting device in the embodiments of this application.
[0046] See Figure 1-5 An apparatus for crystallization processing includes: a stirring tank and a hoisting device.
[0047] The mixing tank includes: an inner tank 1, a bottom tank 2, and an upper cover 3.
[0048] The bottom barrel 2 is hollow inside. A lower connecting plate 201 is provided on the top of the bottom barrel 2, and a lower connecting through hole 202 is provided on the lower connecting plate 201. An upper connecting plate 301 is provided at the bottom of the top cover 3, and an upper connecting through hole 302 is provided on the upper connecting plate 301. The top cover 3 and the bottom barrel 2 are connected by bolts to fix the upper connecting plate 301 and the lower connecting plate 201.
[0049] The top of the cover 3 is provided with a stirring hole 303 and a liquid extraction hole 304.
[0050] The inner tub 1 is installed in the bottom tub 2 of the outer tub. The inner tub 1 is made of stainless steel. A limiting plate 101 is provided on the side wall of the inner tub 1, and a hanging ear 103 is provided on the limiting plate 101.
[0051] In this embodiment, the crystallization treatment device features a modular design by dividing the mixing tank into an inner tank 1 and an outer tank, creating a detachable structure. When cleaning the crystals is required, simply removing the top cover 3 allows the inner tank 1 to be taken out for cleaning, improving the convenience of crystallization cleaning. Furthermore, the inner tank 1 is made of stainless steel, which is corrosion-resistant, easy to maintain and replace, and reduces operating costs.
[0052] The hoisting device includes: a hoisting frame 4 and an electric hoist 5;
[0053] The electric hoist 5 is mounted on the lifting frame 4, and has two hook chains with corresponding lifting lugs. The lifting frame 4 is a small gantry frame equipped with rails for use.
[0054] In this embodiment, the design of using an electric hoist 5 to lift the inner bucket 1 avoids the risk of manual entry into the mixing tank, simplifies the cleaning process, and improves the safety of cleaning.
[0055] Specifically: a positioning post 203 is provided on the lower connecting plate 201 of the bottom barrel 2; a positioning through hole 102 is provided on the limiting plate 101 of the inner barrel 1.
[0056] In this embodiment, the coordinated design of the positioning column 203 and the positioning through hole 102 ensures that the inner barrel 1 can be accurately positioned during installation and also limits the inner barrel 1 to ensure stability during stirring.
[0057] Specifically: a sealing ring 104 is provided on the top of the inner tub 1.
[0058] In this embodiment, the sealing ring 104 provided on the top of the inner barrel 1 can ensure the sealing of the stirring process.
[0059] Specifically: the bottom of the inner barrel 1 is arc-shaped.
[0060] In this embodiment, by using an arc-shaped bottom for the inner barrel 1, subsequent cleaning operations can be facilitated, effectively reducing crystal residue.
[0061] Specifically: the apparatus for crystallization also includes: a cleaning rack 6;
[0062] The cleaning rack 6 has a cleaning slot in the middle, and guardrails 601 are installed on both sides of the top of the cleaning rack 6.
[0063] In this embodiment, by providing a cleaning rack 6 with guardrails 601 and a dedicated cleaning tank, a safe and efficient working platform is provided for cleaning the inner barrel 1, which improves the convenience and safety of the entire crystallization cleaning process.
[0064] The technical solution provided in this application has the following beneficial effects:
[0065] This application achieves a modular design for the crystallization treatment device by dividing the mixing tank into a detachable inner tank 1 and an outer tank. When cleaning the crystals is required, only the top cover 3 needs to be removed to take out the inner tank 1 for cleaning, improving the convenience of crystallization cleaning. Meanwhile, the inner tank 1 is made of stainless steel, which is corrosion-resistant and easy to maintain and replace, reducing operating costs. Furthermore, the design of using an electric hoist 5 to lift the inner tank 1 avoids the risks of manual entry into the mixing tank, simplifying the cleaning process and improving cleaning safety.
[0066] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0067] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. An apparatus for crystallization processing, characterized in that, include: Mixing tank and hoisting equipment; The mixing tank includes: an inner tank (1), a bottom tank (2), and an upper cover (3); The bottom barrel (2) is hollow inside. A lower connecting plate (201) is provided on the top of the bottom barrel (2). A lower connecting through hole (202) is provided on the lower connecting plate (201). An upper connecting plate (301) is provided at the bottom of the top cover (3). An upper connecting through hole (302) is provided on the upper connecting plate (301). The top cover (3) and the bottom barrel (2) are fixed by bolts to the upper connecting plate (301) and the lower connecting plate (201). The top of the cover (3) is provided with a stirring hole (303) and a liquid extraction hole (304). The inner tub (1) is installed in the bottom tub (2) of the outer tub, and the inner tub (1) is made of stainless steel. A limiting plate (101) is provided on the side wall of the inner barrel (1), and a hanging ear (103) is provided on the limiting plate (101). The hoisting device includes: a hoisting frame (4) and an electric hoist (5); The electric hoist (5) is installed on the hoisting frame (4), and two hook chains with corresponding lifting lugs are provided on the electric hoist (5).
2. The apparatus for crystallization processing according to claim 1, characterized in that: The bottom connecting plate (201) of the bottom barrel (2) is provided with a positioning post (203). The inner barrel (1) has a positioning through hole (102) on the limiting plate (101).
3. The apparatus for crystallization processing according to claim 2, characterized in that: A sealing ring (104) is provided on the top of the inner barrel (1).
4. The apparatus for crystallization processing according to claim 3, characterized in that: The bottom of the inner barrel (1) is arc-shaped.
5. The apparatus for crystallization processing according to claim 4, characterized in that: The apparatus for crystallization further includes: a cleaning rack (6); The cleaning rack (6) has a cleaning slot in the middle and guardrails (601) are provided on both sides of the top of the cleaning rack (6).