Magnetic flux sorting machine

By installing separators and eddy current magnetic rollers on the conveyor belt of the magnetic flux separator, the problem of low accuracy of traditional magnetic flux separators in separating difficult-to-sort waste materials is solved, achieving efficient and low-cost sorting results.

CN224237083UActive Publication Date: 2026-05-15JIANGSU RANO MAGNETICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU RANO MAGNETICS CO LTD
Filing Date
2025-06-06
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Traditional magnetic flux separators have low sorting accuracy for difficult-to-sort waste materials, requiring secondary sorting, which increases the number of operation steps and reduces efficiency.

Method used

A separator plate is installed on the conveyor belt to divide it into two parts. Non-metallic materials that have undergone initial sorting are then sorted a second time. Combined with eddy current magnetic rollers and vibrating screens, the sorting process is simplified and the accuracy is improved.

Benefits of technology

It achieves efficient sorting of waste, reduces sorting steps, improves work efficiency, and lowers costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224237083U_ABST
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Abstract

The utility model discloses a magnetic flux sorting machine which comprises a magnetic flux sorting machine frame body, a material conveying belt is arranged on the upper portion of the interior of the magnetic flux sorting machine frame body, an eddy current magnetic roller is arranged at one end of the interior of the material conveying belt, one end of the eddy current magnetic roller is connected with a driving motor, a material guiding groove is formed in one end of the upper portion of the material conveying belt, and the other end of the material conveying belt is connected with the driving motor. A second groove opening is formed in the inner side of the bottom edge of the material guide groove, a vibrating screen is arranged above the material conveying belt and located on the inner side of the material guide groove, a vibrating motor is arranged in the vibrating screen, and a partition plate is arranged at the two-thirds position of one side above the material conveying belt. The partition plate is arranged at the two-thirds position above the conveying belt, so that the conveying belt is divided into two parts, the conveying belt can convey two different materials at the same time, non-metal materials obtained after primary sorting can be circularly conveyed and subjected to secondary sorting, and the waste sorting accuracy can be guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of magnetic flux separators, specifically a magnetic flux separator. Background Technology

[0002] A magnetic flux separator is a device that uses magnetic principles to separate materials. It is mainly used in the ore beneficiation process to separate ores containing magnetic minerals from non-magnetic minerals. In addition, magnetic separators can also be used in waste treatment to separate magnetic materials from waste for resource recycling.

[0003] Existing technologies for magnetic flux separators still have certain shortcomings in their use. Traditional magnetic flux separators cannot achieve the desired sorting accuracy for waste materials that are difficult to sort, and generally require secondary sorting, which not only increases the number of operation steps but also reduces work efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a magnetic flux separator to solve the problem mentioned in the background art that the traditional magnetic flux separator cannot achieve the ideal sorting accuracy for difficult-to-sort waste materials, and generally requires secondary sorting, which not only increases the operation process, but also reduces work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic flux separator, comprising a magnetic flux separator frame, a conveyor belt located above the interior of the frame, an eddy current magnetic roller located at one end of the conveyor belt, one end of the eddy current magnetic roller being connected to a drive motor, a guide trough located at the upper end of the conveyor belt, a second slot located on the inner side of the bottom edge of the guide trough, a vibrating screen located above the conveyor belt on the inner side of the guide trough, a vibrating motor located inside the vibrating screen, a partition plate located at two-thirds of the upper side of the conveyor belt, and a separating plate located at the other end of the conveyor belt, the separating plate being located below the interior of a non-ferrous metal receiving trough, the non-ferrous metal receiving trough being located within the magnetic flux separator. At the other end of the frame, below the non-ferrous metal receiving trough, there is a non-ferrous metal recycling bin. At two-thirds of the distance below the other end of the conveyor belt, there is a first non-metallic receiving trough. The outer side of the bottom edge of the first non-metallic receiving trough has a first slot. Below the first non-metallic receiving trough, there is a secondary sorting conveyor belt. One end of the secondary sorting conveyor belt has a screw conveyor, and the screw conveyor is fixedly connected to the magnetic flux separator frame by a fixing sleeve. The upper and lower positions of the screw conveyor have a discharge port and a feed port, respectively. A second non-metallic receiving trough is provided on one side of the first non-metallic receiving trough. A support plate is provided between the second non-metallic receiving trough and the first non-metallic receiving trough. Below the second non-metallic receiving trough, there is a non-metallic recycling bin.

[0006] In a further embodiment, the separator plate and the conveyor belt are connected by embedding, and the separator plate and the magnetic flux separator frame are fixedly connected by a bracket.

[0007] In a further embodiment, the bottom surface of the vibrating screen is connected to the magnetic flux separator frame via a limiting block, and the limiting block is welded to the magnetic flux separator frame. Both sides of the vibrating screen are fixedly connected to the magnetic flux separator frame and the partition plate via second fixing bolts.

[0008] In a further embodiment, the two ends of the guide trough are fixedly connected to the magnetic flux separator frame by the first fixing bolt, and one end of the bottom surface of the guide trough is set as an inclined structure.

[0009] In a further embodiment, the first non-metallic receiving trough is fixedly connected to the magnetic flux separator frame by a third fixing bolt, and the other end of the bottom surface of the first non-metallic receiving trough is provided as a sloping structure.

[0010] In a further embodiment, both the non-ferrous metal recycling bin and the non-metallic recycling bin are equipped with casters at the bottom, and the non-ferrous metal recycling bin and the non-metallic recycling bin are connected to the magnetic flux separator frame by embedding.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. In this utility model, a partition plate is provided at the upper two-thirds position of the conveyor belt, dividing the conveyor belt into two parts, allowing it to convey two different materials simultaneously. The non-metallic materials that were initially sorted can be circulated and conveyed for secondary sorting, which can ensure the accuracy of waste sorting. This structure does not require the addition of an eddy current magnetic roller. Installing one eddy current magnetic roller can achieve the effect of installing two eddy current magnetic rollers, saving costs and shortening the sorting process, thereby improving work efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the internal structure of a magnetic flux separator according to the present invention;

[0014] Figure 2 This is a rear view of a magnetic flux separator according to the present invention.

[0015] Figure 3 This is a front view of a magnetic flux separator according to the present invention;

[0016] Figure 4 This is a rear view of the material guide trough of this utility model;

[0017] Figure 5 This is a side view of a magnetic flux separator according to the present invention.

[0018] In the diagram: 1. Magnetic flux separator frame; 2. Non-ferrous metal receiving trough; 3. Non-ferrous metal recycling bin; 4. Eddy current magnetic drum; 5. Separator plate; 6. Vibrating screen; 7. Vibrating motor; 8. Limit block; 9. Conveyor belt; 10. Screw conveyor; 11. Guide chute; 12. Discharge port; 13. First non-metallic receiving trough; 14. Secondary sorting conveyor belt; 15. Feed inlet; 16. First fixing bolt; 17. Second fixing bolt; 18. Drive motor; 19. First slot; 20. Fixing sleeve; 21. Third fixing bolt; 22. Support plate; 23. Second non-metallic receiving trough; 24. Non-metallic recycling bin; 25. Second slot; 26. Separating plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Please see Figure 1-5This utility model provides an embodiment of a magnetic flux separator, comprising a magnetic flux separator frame 1, a conveyor belt 9 located above the interior of the frame 1, an eddy current magnetic roller 4 located at one end of the conveyor belt 9, one end of the eddy current magnetic roller 4 being connected to a drive motor 18, a guide trough 11 located at the upper end of the conveyor belt 9, a second slot 25 located on the inner side of the bottom edge of the guide trough 11, a vibrating screen 6 located above the conveyor belt 9 on the inner side of the guide trough 11, a vibrating motor 7 located inside the vibrating screen 6, a partition plate 5 located at two-thirds of the upper side of the conveyor belt 9, and the other side of the conveyor belt 9... A material distribution plate 26 is provided at one end, located at the lower part of the interior of the non-ferrous metal receiving tank 2. The non-ferrous metal receiving tank 2 is located at the other end of the interior of the magnetic flux separator frame 1. A non-ferrous metal recycling bin 3 is provided below the non-ferrous metal receiving tank 2. A first non-metallic receiving tank 13 is provided at two-thirds of the position on the other side below the other end of the conveyor belt 9. A first slot 19 is provided on the outer side of the bottom edge of the first non-metallic receiving tank 13. A secondary sorting conveyor belt 14 is provided below the first non-metallic receiving tank 13. A screw conveyor 10 is provided at one end of the secondary sorting conveyor belt 14, and the screw conveyor 10 is connected to the magnetic flux separator frame 1. The screw conveyor 10 is fixedly connected by a fixing sleeve 20. A discharge port 12 and a feed port 15 are respectively located at the upper and lower positions. A second non-metallic receiving trough 23 is provided on one side of the first non-metallic receiving trough 13. A support plate 22 is provided between the second non-metallic receiving trough 23 and the first non-metallic receiving trough 13. A non-metallic recycling bin 24 is located below the second non-metallic receiving trough 23. A conveyor belt 9 is used to transport waste from one end to the other. An eddy current magnetic roller 4 is used to increase the surrounding magnetic field for sorting metallic materials. A guide trough 11 is used to guide and position the non-metallic materials during transport. A separator plate 5 is used to separate... The conveyor belt 9 is divided into two parts for use. The non-ferrous metal receiving tank 2 is used to buffer the non-ferrous metal material after sorting, and the non-ferrous metal recycling bin 3 is used to store the non-ferrous metal material after sorting. The first non-metal receiving tank 13 is used to buffer the non-metallic material after initial sorting. The secondary sorting conveyor belt 14 is used to transport the non-metallic material to the screw conveyor 10. The screw conveyor 10 transports the non-metallic material upward. The second non-metal receiving tank 23 is used to buffer the non-metallic material after secondary sorting, and the non-metallic recycling bin 24 is used to store the non-metallic material.

[0021] The partition plate 5 and the conveyor belt 9 are connected by inlay, and the partition plate 5 and the magnetic flux separator frame 1 are fixedly connected by a bracket. The inlay connection facilitates the combination and connection of the partition plate 5 and the conveyor belt 9, and the bracket is used to ensure the firmness of the partition plate 5 installation. The bottom surface of the vibrating screen 6 is connected to the magnetic flux separator frame 1 by a limiting block 8, and the limiting block 8 is welded to the magnetic flux separator frame 1. Both sides of the vibrating screen 6 are fixedly connected to the magnetic flux separator frame 1 and the partition plate 5 by the second fixing bolt 17. The limiting block 8 is used to limit and position the installation height of the vibrating screen 6, and the second fixing bolt 17 is used to fix the installation position of both sides of the vibrating screen 6.

[0022] The two ends of the guide trough 11 are fixedly connected to the magnetic flux separator frame 1 by the first fixing bolt 16, and one end of the bottom surface of the guide trough 11 is set as an inclined structure. The first fixing bolt 16 is used to install and fix the two ends of the guide trough 11 to the magnetic flux separator frame 1.

[0023] The first non-metallic receiving trough 13 is fixedly connected to the magnetic flux separator frame 1 by the third fixing bolt 21, and the other end of the bottom surface of the first non-metallic receiving trough 13 is set as a sloping structure. The third fixing bolt 21 is used to install and fix the first non-metallic receiving trough 13 to the magnetic flux separator frame 1.

[0024] The bottom of both the non-ferrous metal recycling bin 3 and the non-metallic recycling bin 24 is equipped with casters, and the non-ferrous metal recycling bin 3 and the non-metallic recycling bin 24 are connected to the magnetic flux sorting machine frame 1 by embedding. The casters make it easy to move the non-ferrous metal recycling bin 3 and the non-metallic recycling bin 24, which is more labor-saving.

[0025] Working principle: During use, waste gas is poured into the vibrating screen 6, which screens out impurities and evenly distributes the waste onto one side of the conveyor belt 9. The conveyor belt 9 then transports the waste to the other end. The eddy current magnetic roller 4 increases the surrounding magnetic field, causing non-ferrous metals to be sorted into the non-ferrous metal receiving tank 2 and stored in the non-ferrous metal recycling bin 3. At the same time, non-metallic materials are sorted into the first non-metallic receiving tank 13 and discharged through the first slot 19 onto the secondary sorting conveyor belt 14. The materials are then conveyed sequentially to the screw conveyor 10, which transports them upwards to the guide trough 11. The guide trough 11 changes the position of the non-metallic materials, causing them to be discharged from the second slot 25 onto the other side of the conveyor belt 9. After secondary sorting, the non-metallic materials are transported through the second non-metallic receiving tank 23 to the non-metallic recycling bin 24 for storage.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A magnetic flux separator, comprising a magnetic flux separator frame (1), characterized in that: A conveyor belt (9) is provided above the interior of the magnetic flux separator frame (1). An eddy current magnetic roller (4) is provided at one end of the conveyor belt (9). One end of the eddy current magnetic roller (4) is connected to a drive motor (18). A guide trough (11) is provided at one end of the upper part of the conveyor belt (9). A second slot (25) is provided on the inner side of the bottom edge of the guide trough (11). A vibrating screen (6) is provided above the conveyor belt (9) on the inner side of the guide trough (11). A vibrating motor (7) is provided inside the vibrating screen (6). A partition plate (5) is provided at two-thirds of the position on one side of the upper part of the conveyor belt (9). A dividing plate (26) is provided at the other end of the conveyor belt (9). The dividing plate (26) is located at the lower part of the interior of the non-ferrous metal receiving trough (2). The non-ferrous metal receiving trough (2) is located at the other end of the interior of the magnetic flux separator frame (1). A partition plate (5) is provided below the non-ferrous metal receiving trough (2). There is a non-ferrous metal recycling bin (3). A first non-metallic receiving trough (13) is provided at two-thirds of the position on the other side below the other end of the conveyor belt (9). A first slot (19) is provided on the outer side of the bottom edge of the first non-metallic receiving trough (13). A secondary sorting conveyor belt (14) is provided below the first non-metallic receiving trough (13). A screw conveyor (10) is provided at one end of the secondary sorting conveyor belt (14). The screw conveyor (10) is fixedly connected to the magnetic flux separator frame (1) by a fixing sleeve (20). The upper and lower positions of the screw conveyor (10) are respectively provided with a discharge port (12) and a feed port (15). A second non-metallic receiving trough (23) is provided on one side of the first non-metallic receiving trough (13). A support plate (22) is provided between the second non-metallic receiving trough (23) and the first non-metallic receiving trough (13). A non-metallic recycling bin (24) is provided below the second non-metallic receiving trough (23).

2. The magnetic flux separator according to claim 1, characterized in that: The partition plate (5) is connected to the conveyor belt (9) by inlay, and the partition plate (5) is fixedly connected to the magnetic flux sorting machine frame (1) by a bracket.

3. A magnetic flux separator according to claim 1, characterized in that: The bottom surface of the vibrating screen (6) is connected to the magnetic flux separator frame (1) by a limiting block (8), and the limiting block (8) is connected to the magnetic flux separator frame (1) by welding. The two sides of the vibrating screen (6) are fixedly connected to the magnetic flux separator frame (1) and the partition plate (5) by the second fixing bolt (17).

4. A magnetic flux separator according to claim 1, characterized in that: The two ends of the guide trough (11) are fixedly connected to the magnetic flux separator frame (1) by the first fixing bolt (16), and one end of the bottom surface of the guide trough (11) is set as an inclined structure.

5. A magnetic flux separator according to claim 1, characterized in that: The first non-metallic receiving trough (13) is fixedly connected to the magnetic flux sorting machine frame (1) by the third fixing bolt (21), and the other end of the bottom surface of the first non-metallic receiving trough (13) is set as a sloping structure.

6. A magnetic flux separator according to claim 1, characterized in that: The bottom of both the non-ferrous metal recycling bin (3) and the non-metallic recycling bin (24) is equipped with casters, and both the non-ferrous metal recycling bin (3) and the non-metallic recycling bin (24) are connected to the magnetic flux sorting machine frame (1) by inlay.