Automatic paint spraying equipment for resin fiber barrel

Abstract

The utility model discloses automatic paint spraying equipment for a resin fiber cylinder, which comprises a base and a machine tool arranged on the base, two sliding guide rails are arranged on the machine tool at intervals, one side of each sliding guide rail is provided with a rotating main machine and a pneumatic chuck connected to the rotating main machine, and the other side of each sliding guide rail is provided with a rotating shaft. A positioning seat is mounted on the sliding guide rail in a sliding manner, the pneumatic chuck clamps the resin fiber cylinder, and the positioning seat supports the tail end of the resin fiber cylinder; a spraying six-axis robot located on one side of the machine tool is installed on the base. A dustproof room covering the machine tool is mounted on the base, a water curtain wall is arranged in the dustproof room, and a water circulation system communicated with the water curtain wall is arranged on the base; a paint mist discharging system is arranged at the top of the dustproof roof; the problems that in the prior art, in the feeding and discharging process of resin fiber barrels, a robot is in an idle state, the paint spraying efficiency is affected, and meanwhile paint mist is not treated in the discharging process are solved.

Description

Technical Field

[0001] This utility model relates to the field of resin fiber tube spray painting technology, and in particular to an automatic resin fiber tube spray painting device. Background Technology

[0002] After being cut and polished, the resin fiber tubes need to be painted on both the inner and outer surfaces. A robot is introduced into the painting process to automatically move the nozzles. The painting process can be completed simply by rotating and adjusting the resin fiber tube. After each resin fiber tube is painted, it is replaced and the painting continues. The existing painting equipment has only one painting station, and painting can only continue after the material is loaded. Therefore, the robot is idle during the loading and unloading process, resulting in low efficiency. At the same time, a lot of paint mist is generated during the painting process. Currently, negative pressure fans are mainly used to exhaust the paint mist from the painting position. Although this can protect the painted area, there is no external emission treatment process. Utility Model Content

[0003] (I) Technical Issues

[0004] The purpose of this utility model is to provide an automatic painting equipment for resin fiber tubes, which solves the problems in the prior art where the robot is idle during the loading and unloading of resin fiber tubes, thus affecting the painting efficiency, and the paint mist emission process is not treated.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automatic resin fiber tube spraying device includes a base and a machine tool mounted on the base. Two sliding guide rails are spaced apart on the machine tool. A rotary host and a pneumatic chuck connected to the rotary host are mounted on one side of each sliding guide rail. A positioning seat is slidably mounted on the sliding guide rail. The pneumatic chuck clamps the resin fiber tube, and the positioning seat supports the end of the resin fiber tube. A six-axis spraying robot is mounted on the base and located on one side of the machine tool. A dustproof enclosure is mounted on the base and covers the machine tool. A water curtain wall is installed inside the dustproof enclosure, and a water circulation system connected to the water curtain wall is provided on the base. A paint mist emission system is provided on the top of the dustproof enclosure.

[0008] Preferably, the water circulation system includes a water collection tank located at the bottom of the water curtain wall, the water collection tank being connected to the water curtain wall by a circulating water pipe, a circulating water pump being installed on the circulating water pipe, and an impurity filter being installed at the inlet of the circulating water pump.

[0009] Preferably, the paint mist emission system includes a gas collection hood installed on the dustproof roof and a duct connected to the gas collection hood. The end of the duct is connected to a VOC catalytic combustion exhaust gas treatment device, the exhaust port of the VOC catalytic combustion exhaust gas treatment device is connected to a centrifugal fan, and the outlet of the centrifugal fan is connected to an exhaust pipe.

[0010] Preferably, a cyclone mixing tower is connected between the gas collecting hood and the air duct.

[0011] Preferably, the air inlet of the centrifugal fan is connected to the VOC catalytic combustion waste gas treatment device by a plurality of activated carbon adsorption boxes arranged in layers.

[0012] Preferably, the robotic arm of the six-axis painting robot is integrated with an extended painting rod at its end, and a paint spray head is installed at the end of the extended painting rod.

[0013] Preferably, the positioning seat includes a sliding seat slidably mounted on a sliding guide rail, the sliding seat having a placement notch, and a bracket extending toward the placement notch and located on both sides of the placement notch, with a rolling guide roller rotatably mounted on the bracket.

[0014] Preferably, a gas detection sensor for detecting exhaust gas concentration is installed at the end of the exhaust pipe.

[0015] (III) Beneficial Effects

[0016] By setting two sliding guide rails, two rotating main units, two starting chucks, and two positioning seats on the machine tool, a dual-station system is formed. This allows the six-axis painting robot to continuously perform painting operations at both stations while the painting process is being carried out at one station. This improves painting efficiency compared to existing technologies.

[0017] Meanwhile, a dustproof booth is installed on the base to cover the painting operation area to prevent paint mist from flowing out. The dustproof booth also integrates a water curtain wall and a water circulation system to achieve internal dust removal. Furthermore, a paint mist emission system is installed on the top of the dustproof booth to extract and treat the drifting paint mist, and then discharge it after meeting emission standards. Attached Figure Description

[0018] Figure 1 This is a first-view perspective three-dimensional structural diagram of an embodiment of the present utility model;

[0019] Figure 2 This is a second-view perspective three-dimensional structural diagram of an embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the machine tool and the six-axis spraying robot in cooperation in an embodiment of this utility model;

[0021] Figure 4 This is a schematic diagram of the positioning seat in an embodiment of the present utility model;

[0022] exist Figures 1 to 4 In the diagram, the correspondence between component names or lines and the drawing numbers is as follows:

[0023] 1. Base, 2. Machine tool, 3. Sliding guide rail, 4. Rotary host, 5. Pneumatic chuck, 6. Positioning seat, 61. Sliding seat, 62. Placement notch, 63. Support, 64. Rolling guide roller, 7. Six-axis spraying robot, 8. Dustproof room, 9. Water curtain wall, 10. Gas collection hood, 11. Air duct, 12. VOC catalytic combustion exhaust gas treatment device, 13. Centrifugal fan, 14. Exhaust pipe, 15. Cyclone hybrid tower, 16. Activated carbon adsorption box, 17. Extended spraying rod, 18. Spray nozzle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] See Figures 1-4 As shown in the figure, an automatic resin fiber tube painting device is proposed in the embodiment of this utility model, including a base 1 and a machine tool 2 mounted on the base 1. Two sliding guide rails 3 are installed at intervals on the machine tool 2. A rotary host 4 and a pneumatic chuck 5 connected to the rotary host 4 are installed on one side of each sliding guide rail 3. A positioning seat 6 is slidably installed on the sliding guide rail 3. The pneumatic chuck 5 clamps the resin fiber tube, and the positioning seat 6 supports the end of the resin fiber tube. By setting two sliding guide rails 3, two rotary hosts 4, two starting chucks, and two positioning seats 6 on the machine tool 2, two workstations can be set up to operate independently. This allows the other workstation to load and unload materials while one workstation is painting, thereby realizing continuous painting at two workstations and improving efficiency. Specifically, a six-axis painting robot 7 is installed on the base 1, located on one side of the machine tool 2. This six-axis painting robot 7 is existing technology, primarily used for adjusting the painting position and performing continuous operation based on the material loading and unloading situation at both workstations. One operator can work with the six-axis painting robot 7 to continuously switch between the two workstations for painting operations. Specifically, an extended painting rod 17 is integrated at the end of the robotic arm of the six-axis painting robot 7. A paint nozzle 18 is installed at the end of the extended painting rod 17. The extended painting rod 17 allows the nozzle to travel the entire length of the resin fiber tube in a single movement.

[0026] Specifically, the positioning seat 6 includes a sliding seat 61 slidably mounted on the sliding guide rail 3. The sliding seat 61 has a placement notch 62. The sliding seat 61 is equipped with a bracket 63 extending toward the placement notch 62 and located on both sides of the placement notch 62. A rolling guide roller 64 is rotatably mounted on the bracket 63. The resin fiber tube is placed through the placement notch 62 and supported on the rolling guide roller 64, thereby supporting and limiting the end of the resin fiber tube and ensuring flexible rotation.

[0027] During the painting process, a significant amount of paint mist is dispersed. To prevent this mist from flowing directly outwards, a dustproof chamber 8 is installed on the base 1, covering the machine tool 2. This dustproof chamber 8 shields the paint mist inside, preventing it from being emptied before proper treatment. Simultaneously, a water curtain wall 9 is installed inside the dustproof chamber 8, and a water circulation system connected to the water curtain wall 9 is installed on the base 1. The circulating water through the water curtain wall 9 causes paint impurities to quickly condense and be filtered through the water circulation system, thereby reducing the paint particle content in the internal air. Furthermore, a paint mist emission system is installed at the top of the dustproof chamber 8. This system further extracts and treats most of the dispersed paint mist before venting it out, significantly reducing the paint particle concentration inside the dustproof chamber 8.

[0028] The water circulation system includes a water collection tank located at the bottom of the water curtain wall 9. The water collection tank is connected to the water curtain wall 9 by a circulating water pipe. A circulating water pump is installed on the circulating water pipe, and an impurity filter is installed at the inlet of the circulating water pump. The water collection tank is used to collect the water flow left on the water curtain wall 9. The circulating water pump continuously supplies water to the water curtain wall 9 to form a circulating flow. The impurity filter integrated in the water flow pipeline filters out solidified paint particles. The water curtain wall 9 can effectively capture and purify paint mist, reduce the emission of paint mist and harmful gases into the atmosphere, and reduce pollution to the surrounding environment.

[0029] Furthermore, the paint mist emission system includes a gas collection hood 10 installed on the top of the dustproof booth 8 and a duct 11 connected to the gas collection hood 10. The end of the duct 11 is connected to a VOC catalytic combustion exhaust gas treatment device 12. The exhaust port of the VOC catalytic combustion exhaust gas treatment device 12 is connected to a centrifugal fan 13, and the outlet of the centrifugal fan 13 is connected to an exhaust pipe 14. The paint mist inside is guided by the gas collection hood 10 through the duct 11 into the VOC catalytic combustion exhaust gas treatment device 12 for treatment before being discharged. The centrifugal fan 13 is used to accelerate the internal airflow speed. The VOC catalytic combustion exhaust gas treatment device 12 is a mature product. Under the action of a catalyst, VOCs in the exhaust gas undergo an oxidation reaction at a relatively low temperature (200-400℃), decomposing VOCs into carbon dioxide (CO2) and water (H2O). The catalyst can lower the activation energy of the reaction, causing reactant molecules to accumulate on the catalyst surface, thereby increasing the reaction rate. This treats the harmful exhaust gas in the paint mist to meet the discharge requirements.

[0030] Meanwhile, a cyclone mixing tower 15 is connected between the gas collection hood 10 and the air duct 11. The cyclone mixing tower 15 is a high-efficiency wet environmental protection waste gas purification device. Utilizing the principles of fluid mechanics, centrifugal force is obtained by designing the tangential angle of the cyclone device. Under the traction force of the fan, the dust-laden gas enters the high-pressure centrifugal cyclone device tangentially, forming a high-speed rotating cyclone. This allows the liquid and dust-laden gas to fully dissolve and mutually adsorb, and the cyclone energy is attenuated through circular motion, thereby achieving the purpose of dust removal.

[0031] Meanwhile, multiple stacked activated carbon adsorption boxes 16 are connected between the air inlet of the centrifugal fan 13 and the VOC catalytic combustion exhaust gas treatment device 12, so that the treated gas is further adsorbed by activated carbon before being discharged.

[0032] Meanwhile, a gas detection sensor for detecting exhaust gas concentration is installed at the end of the exhaust pipe 14. The gas detection sensor detects the exhaust gas concentration, thereby facilitating the timely detection of excessive exhaust gas emissions.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An automatic resin fiber tube spray painting device, characterized in that: The device includes a base and a machine tool mounted on the base. Two sliding guide rails are installed at intervals on the machine tool. A rotary host and a pneumatic chuck connected to the rotary host are installed on one side of each sliding guide rail. A positioning seat is slidably installed on the sliding guide rail. The pneumatic chuck clamps the resin fiber tube, and the positioning seat supports the end of the resin fiber tube. A six-axis painting robot is mounted on the base and located on one side of the machine tool; A dustproof chamber covering the machine tool is installed on the base, and a water curtain wall is provided inside the dustproof chamber. A water circulation system connected to the water curtain wall is provided on the base. The dustproof roof is equipped with a paint mist emission system.

2. The automatic resin fiber tube spraying equipment according to claim 1, characterized in that: The water circulation system includes a water collection tank located at the bottom of the water curtain wall, a circulating water pipe connected to the water curtain wall, a circulating water pump installed on the circulating water pipe, and an impurity filter installed at the inlet of the circulating water pump.

3. The automatic resin fiber tube spraying equipment according to claim 2, characterized in that: The paint mist emission system includes a gas collection hood installed on the dustproof roof and a duct connected to the gas collection hood. The end of the duct is connected to a VOC catalytic combustion exhaust gas treatment device. The exhaust port of the VOC catalytic combustion exhaust gas treatment device is connected to a centrifugal fan. The outlet of the centrifugal fan is connected to an exhaust pipe.

4. The automatic resin fiber tube spraying equipment according to claim 3, characterized in that: A cyclone mixing tower is connected between the gas collection hood and the air duct.

5. The automatic resin fiber tube spraying equipment according to claim 4, characterized in that: The air inlet of the centrifugal fan is connected to the VOC catalytic combustion waste gas treatment device by multiple stacked activated carbon adsorption boxes.

6. An automatic resin fiber tube spraying device according to any one of claims 1-5, characterized in that: The robotic arm of the six-axis painting robot is equipped with an extended painting rod at its end, and a paint spray head is installed at the end of the extended painting rod.

7. The automatic resin fiber tube spraying equipment according to claim 6, characterized in that: The positioning seat includes a sliding seat slidably mounted on a sliding guide rail. The sliding seat has a placement notch. The sliding seat is equipped with brackets that extend toward the placement notch and are located on both sides of the placement notch. Rolling guide rollers are rotatably mounted on the brackets.

8. The automatic resin fiber tube spraying equipment according to claim 3, characterized in that: A gas detection sensor for detecting exhaust gas concentration is installed at the end of the exhaust pipe.

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