Cleaning device for ball valve machining
By designing a motor-driven sprocket system and stabilizing components for a cleaning device used in ball valve processing, the problems of water resource recycling and filter plate replacement were solved, achieving efficient water resource recycling and convenient operation, and simplifying the installation and replacement process of filter plates.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI YONGTAI VALVE CO LTD
- Filing Date
- 2025-09-23
- Publication Date
- 2026-05-15
Smart Images

Figure CN224237712U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning device technology, and more specifically, it relates to a cleaning device for ball valve processing. Background Technology
[0002] In existing technologies, the water recycling mechanism in existing ball valve processing cleaning devices has significant defects. These devices generate a large amount of wastewater containing metal shavings, cutting oil, and other pollutants during the cleaning process of ball valve components. Ideally, a complete recycling system should be established to reduce water consumption and environmental pollution.
[0003] In the water circulation system of the cleaning device for ball valve processing, the filter plate is a key component responsible for intercepting and collecting various impurities generated during the cleaning process to ensure the cleanliness of the circulating water. However, the existing filter plate replacement mechanism has serious design flaws, resulting in cumbersome and inefficient maintenance work.
[0004] After cleaning or replacing the filter plates, re-fixing the filter components also presents technical challenges. The design of existing devices has not fully considered the ergonomic principles of this step, resulting in difficult operation and poor fixing effect. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] In view of the problems existing in the prior art, this utility model provides a cleaning device for ball valve processing, so as to solve the technical problem mentioned in the background art that the water resource recycling mechanism in the existing cleaning device for ball valve processing has significant defects.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for ball valve processing, comprising a cleaning tank, a cleaning assembly on the cleaning tank, the cleaning assembly including a filter box and a filter plate, the filter box being disposed at one end of the cleaning tank, the filter plate being slidably connected to the cleaning tank, a movable plate being mounted on the filter plate, the movable plate being in close contact with the filter box, a motor being installed inside the cleaning tank, a drive sprocket being connected to the output end of the motor, a stabilizing assembly being disposed between the filter box and the movable plate, the stabilizing assembly including a handle and a stabilizing rod, the handle being disposed on the movable plate, the stabilizing rod being mounted on the filter box, the stabilizing rod being slidably connected to the movable plate, a stabilizing sleeve being detachably mounted on the stabilizing rod, the bottom of the stabilizing sleeve abutting against the movable plate.
[0009] The present invention is further configured such that a guide sprocket is rotatably connected to the bottom of the cleaning tank, a coupling is installed at the bottom of the cleaning tank, a rotating rod is connected to the output end of the coupling, a rotating cylinder is connected to the rotating rod, a driven sprocket is rotatably connected to one end of the coupling, and a chain is drivenly connected to the driven sprocket, the driving sprocket and the guide sprocket, so that the transmission process of the chain is facilitated by the cooperation of each component.
[0010] The present invention is further configured such that a drain pipe is connected between the cleaning tank and the filter tank, a circulation pipe is connected between the other end of the cleaning tank and the filter tank, a flow pipe is connected to the circulation pipe, a spray head is installed on the flow pipe, and a pump body is installed on the circulation pipe. The cooperation of these components promotes the completion of the liquid circulation process.
[0011] The present invention is further configured such that a control sleeve is slidably connected to the stabilizing sleeve, an inner sleeve is installed on the control sleeve, a connecting rod is installed on the inner sleeve, and a control tube is slidably connected to the inner sleeve. The cooperation of each component facilitates the completion of the sliding movement process of the control sleeve.
[0012] The present invention is further configured such that a control groove is provided on the control tube, the control groove is adapted to the connecting rod, an insertion rod is connected to the control tube, the insertion rod passes through the control sleeve and is inserted into the stabilizing sleeve, the stabilizing sleeve is provided with an insertion groove, the insertion groove is adapted to the insertion rod, and the cooperation of each component facilitates the completion of the insertion process of the insertion rod.
[0013] The present invention is further configured such that a fastening component is provided on the stabilizing sleeve, the fastening component includes an adjusting ring and a guide block, the adjusting ring is connected to the control sleeve, the guide block is disposed inside the stabilizing sleeve, and a stabilizing block is slidably connected on the guide block, so that the movement of the adjusting ring is facilitated by the cooperative use of each component.
[0014] The present invention is further provided with a spring connecting the stabilizing block and the stabilizing sleeve, thereby facilitating the movement of the stabilizing block.
[0015] The present invention is further provided that the stabilizing rod is provided with a stabilizing groove, which is adapted to the stabilizing block. The stabilizing groove facilitates the completion of the fixing process of the stabilizing rod.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, this utility model provides a cleaning device for ball valve processing, which has the following beneficial effects:
[0018] 1. The cleaning assembly forms a closed water circulation system through the drain pipe, circulation pipe, and flow pipe. When the water source sprays out of the spray head to flush the ball valve, the wastewater flows into the filter box through the drain pipe. After being filtered by the filter plate, it can be pumped back into the flow pipe and finally sprayed out of the spray head to complete the circulation.
[0019] 2. The handle is located on the moving plate, providing operators with a convenient control point and making the removal and installation of the filter plate more user-friendly. This design conforms to the principles of ergonomics, reduces the labor intensity of operators, and improves work efficiency. The design of the stabilizing rod slidingly connected to the moving plate provides a precise guide trajectory for the movement of the filter plate.
[0020] 3. The guide block is located inside the stabilizing sleeve and cooperates with the slidingly connected stabilizing block to form a precise positioning mechanism. The stabilizing block matches the stabilizing groove on the stabilizing rod, ensuring precise alignment of the fixing point. This design solves the problem of inaccurate installation of filter components in traditional devices. The spring connecting the stabilizing block and the stabilizing sleeve provides the necessary elastic potential energy for the fastening system. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of a cleaning device for ball valve processing according to the present invention;
[0022] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0023] Figure 3 This is a partial structural schematic diagram of the present invention;
[0024] Figure 4 This is a schematic diagram of the cleaning component in this utility model;
[0025] Figure 5 This is a schematic diagram of the stabilizing component in this utility model;
[0026] Figure 6 This is a cross-sectional view of the stabilizing component in this utility model;
[0027] Figure 7 This is a schematic diagram of the fastening assembly in this utility model;
[0028] Figure 8 This is a cross-sectional view of the fastening component in this utility model.
[0029] In the diagram: 1. Cleaning tank; 2. Filter tank; 3. Filter plate; 4. Moving plate; 5. Motor; 6. Drive sprocket; 7. Handle; 8. Stabilizing rod; 9. Stabilizing sleeve; 10. Guide sprocket; 11. Coupling; 12. Rotating rod; 13. Rotating cylinder; 14. Driven sprocket; 15. Chain; 16. Drain pipe; 17. Circulation pipe; 18. Flow pipe; 19. Spray head; 20. Pump body; 21. Control sleeve; 22. Inner sleeve; 23. Connecting rod; 24. Control pipe; 25. Control groove; 26. Insertion rod; 27. Insertion groove; 28. Adjusting ring; 29. Guide block; 30. Stabilizing block; 31. Spring; 32. Stabilizing groove. Detailed Implementation
[0030] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0032] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0033] Please see Figures 1-8 A cleaning device for ball valve processing includes a cleaning tank 1, on which a cleaning assembly is provided. The cleaning assembly includes a filter box 2 and a filter plate 3. The filter box 2 is located at one end of the cleaning tank 1. The filter plate 3 is slidably connected to the cleaning tank 1. A movable plate 4 is installed on the filter plate 3 and is in close contact with the filter box 2. A motor 5 is installed inside the cleaning tank 1. The output end of the motor 5 is connected to a drive sprocket 6. A stabilizing assembly is provided between the filter box 2 and the movable plate 4. The stabilizing assembly includes a handle 7 and a stabilizing rod 8. The handle 7 is located on the movable plate 4. The stabilizing rod 8 is installed on the filter box 2 and is slidably connected to the movable plate 4. A stabilizing sleeve 9 is detachably installed on the stabilizing rod 8, and the bottom of the stabilizing sleeve 9 abuts against the movable plate 4.
[0034] A guide sprocket 10 is rotatably connected to the bottom of the cleaning tank 1. A coupling 11 is installed at the bottom of the cleaning tank 1. A rotating rod 12 is connected to the output end of the coupling 11. A rotating cylinder 13 is connected to the rotating rod 12. A driven sprocket 14 is rotatably connected to one end of the coupling 11. A chain 15 is connected to the driven sprocket 14, the driving sprocket 6, and the guide sprocket 10.
[0035] A drain pipe 16 is connected between the cleaning tank 1 and the filter tank 2. A circulation pipe 17 is connected between the other end of the cleaning tank 1 and the filter tank 2. A flow pipe 18 is connected to the circulation pipe 17. A spray head 19 is installed on the flow pipe 18. A pump body 20 is installed on the circulation pipe 17.
[0036] A control sleeve 21 is slidably connected to the stabilizing sleeve 9. An inner sleeve 22 is installed on the control sleeve 21. A connecting rod 23 is installed on the inner sleeve 22. A control tube 24 is slidably connected to the inner sleeve 22.
[0037] The control tube 24 has a control groove 25, which is adapted to the connecting rod 23. An insertion rod 26 is connected to the control tube 24. The insertion rod 26 passes through the control sleeve 21 and is inserted into the stabilizing sleeve 9. The stabilizing sleeve 9 has an insertion groove 27, which is adapted to the insertion rod 26.
[0038] In this embodiment, the ball valve is placed in the rotating cylinder 13. The motor 5 is started, causing the drive sprocket 6 at the output end to rotate. This rotation drives the chain 15, and the guide sprocket 10 further promotes the drive of the chain 15, thereby driving the driven gear to rotate. This drives the coupling 11, which in turn rotates the rotating rod 12, causing the rotating cylinder 13 to rotate. During rotation, the pump 20 is started, drawing water from the filter box 2 and sending it to the flow pipe 18, which is then sprayed from the spray head 19, completing the spray rinsing process for the ball valve. The water flows out from the rotating cylinder 13 and is fed into the filter box 2 along the drain pipe 16, so that it flows into the filter box 2 along the filter plate 3 to complete the filtration process of the water source. When the filter plate 3 needs to be removed for cleaning and replacement after a period of use, the control pipe 24 is rotated along the inner sleeve 22. When it rotates, the connecting rod 23 on the inner sleeve 22 moves along the control groove 25 on the control pipe 24, so that the control pipe 24 moves up and down after rotation, and the insertion rod 26 on the control pipe 24 is moved out of the insertion groove 27 of the stabilizing sleeve 9, thereby releasing the fixation between the control sleeve 21 and the stabilizing sleeve 9.
[0039] Please see Figure 4-8As an embodiment of a cleaning device for ball valve processing for fastening components: a fastening component is provided on the stabilizing sleeve 9. The fastening component includes an adjusting ring 28 and a guide block 29. The adjusting ring 28 is connected to the control sleeve 21. The guide block 29 is disposed inside the stabilizing sleeve 9. A stabilizing block 30 is slidably connected on the guide block 29.
[0040] A spring 31 is provided to connect the stabilizing block 30 and the stabilizing sleeve 9.
[0041] The stabilizing rod 8 has a stabilizing groove 32, which is adapted to the stabilizing block 30.
[0042] More specifically, after releasing the fixation of the control sleeve 21, slide the control sleeve 21 along the stabilizing sleeve 9. During the sliding movement, the adjusting ring 28 is moved, and during the movement, the contact with the stabilizing block 30 is released. Under the action of the elastic potential energy of the spring 31 between the stabilizing block 30 and the stabilizing sleeve 9, the stabilizing block 30 is driven to slide along the guide block 29, so that the stabilizing block 30 is removed from the stabilizing groove 32 of the stabilizing rod 8, and the fixation of the stabilizing rod 8 and the stabilizing sleeve 9 is released. At this time, the stabilizing sleeve 9 can be removed from the stabilizing rod 8. Then, the moving plate 4 is slid out along the stabilizing rod 8. During the movement of the moving plate 4, the filter plate 3 is slid out from the filter box 2 for cleaning and replacement. After the operation is completed, the above operation is repeated in reverse to complete the replacement process of the filter plate 3.
[0043] In summary, during use or operation of the overall equipment: the ball valve is placed in the rotating cylinder 13. Starting the motor 5 causes the drive sprocket 6 at the output end to rotate, driving the chain 15. The guide sprocket 10 further promotes the drive of the chain 15, which in turn drives the driven gear, causing the coupling 11 to rotate. This, in turn, causes the rotating rod 12 to rotate, driving the rotating cylinder 13 to rotate. During rotation, the pump 20 is activated to draw water from the filter box 2 and send it to the flow pipe 18, which is then sprayed from the spray head 19, completing the spray rinsing process for the ball valve. The sprayed water flows out from the rotating cylinder 13 and is sent into the filter box 2 along the drain pipe 16, so that it flows into the filter box 2 along the filter plate 3 to complete the filtration process of the water source. When the filter plate 3 needs to be removed for cleaning and replacement after a period of use, the control pipe 24 is rotated along the inner sleeve 22. When it rotates, the connecting rod 23 on the inner sleeve 22 moves along the control groove 25 on the control pipe 24, so that the control pipe 24 moves up and down after rotation, and the insertion rod 26 on the control pipe 24 is moved out of the insertion groove 27 of the stabilizing sleeve 9, thereby releasing the fixation between the control sleeve 21 and the stabilizing sleeve 9.
[0044] After releasing the fixation of the control sleeve 21, slide the control sleeve 21 along the stabilizing sleeve 9. During the sliding movement, the adjusting ring 28 is moved, and the contact with the stabilizing block 30 is released. Under the action of the elastic potential energy of the spring 31 between the stabilizing block 30 and the stabilizing sleeve 9, the stabilizing block 30 is driven to slide along the guide block 29, so that the stabilizing block 30 is removed from the stabilizing groove 32 of the stabilizing rod 8. The fixation of the stabilizing rod 8 and the stabilizing sleeve 9 is released. At this time, the stabilizing sleeve 9 can be removed from the stabilizing rod 8. Then, slide the moving plate 4 along the stabilizing rod 8 and remove it. When the moving plate 4 moves, the filter plate 3 is slid out of the filter box 2 for cleaning and replacement. After the operation is completed, repeat the above operation in reverse to complete the replacement process of the filter plate 3.
[0045] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for ball valve processing, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) is provided with a cleaning assembly, which includes a filter box (2) and a filter plate (3). The filter box (2) is located at one end of the cleaning tank (1). The filter plate (3) is slidably connected to the cleaning tank (1). A movable plate (4) is installed on the filter plate (3). The movable plate (4) is in close contact with the filter box (2). A motor (5) is installed inside the cleaning tank (1). The output end of the motor (5) is connected to a drive sprocket (6). A stabilizing assembly is provided between the filter box (2) and the movable plate (4). The stabilizing assembly includes a handle (7) and a stabilizing rod (8). The handle (7) is located on the movable plate (4). The stabilizing rod (8) is installed on the filter box (2). The stabilizing rod (8) is slidably connected to the movable plate (4). A stabilizing sleeve (9) is detachably installed on the stabilizing rod (8). The bottom of the stabilizing sleeve (9) abuts against the movable plate (4).
2. The cleaning device for ball valve processing according to claim 1, characterized in that: The bottom of the cleaning tank (1) is rotatably connected to a guide sprocket (10), and a coupling (11) is installed at the bottom of the cleaning tank (1). A rotating rod (12) is connected to the output end of the coupling (11), and a rotating cylinder (13) is connected to the rotating rod (12). A driven sprocket (14) is rotatably connected to one end of the coupling (11), and a chain (15) is connected to the driven sprocket (14), the driving sprocket (6), and the guide sprocket (10).
3. The cleaning device for ball valve processing according to claim 2, characterized in that: A drain pipe (16) is connected between the cleaning tank (1) and the filter tank (2). A circulation pipe (17) is connected between the other end of the cleaning tank (1) and the filter tank (2). A flow pipe (18) is connected to the circulation pipe (17). A spray head (19) is installed on the flow pipe (18). A pump body (20) is installed on the circulation pipe (17).
4. The cleaning device for ball valve processing according to claim 3, characterized in that: A control sleeve (21) is slidably connected to the stabilizing sleeve (9), an inner sleeve (22) is installed on the control sleeve (21), a connecting rod (23) is installed on the inner sleeve (22), and a control tube (24) is slidably connected to the inner sleeve (22).
5. The cleaning device for ball valve processing according to claim 4, characterized in that: The control tube (24) is provided with a control groove (25), which is adapted to the connecting rod (23). An insertion rod (26) is connected to the control tube (24). The insertion rod (26) passes through the control sleeve (21) and is inserted into the stabilizing sleeve (9). An insertion groove (27) is provided on the stabilizing sleeve (9), which is adapted to the insertion rod (26).
6. A cleaning apparatus for ball valve processing according to any one of claims 1-5, characterized in that: The stabilizing sleeve (9) is provided with a fastening component, which includes an adjusting ring (28) and a guide block (29). The adjusting ring (28) is connected to the control sleeve (21), and the guide block (29) is located inside the stabilizing sleeve (9). A stabilizing block (30) is slidably connected to the guide block (29).
7. A cleaning device for ball valve processing according to claim 6, characterized in that: A spring (31) is provided between the stabilizing block (30) and the stabilizing sleeve (9).
8. A cleaning device for ball valve processing according to claim 7, characterized in that: The stabilizing rod (8) has a stabilizing groove (32) which is adapted to the stabilizing block (30).