Casting clamping machining and cleaning integrated device

Abstract

The utility model relates to the technical field of casting cleaning, and discloses a casting clamping machining and cleaning integrated device. Comprising an ultrasonic cleaning device body; the casting clamping mechanism is arranged on the ultrasonic cleaning device main body, and the casting clamping mechanism is used for carrying out transposition clamping on a casting; and the cleaning fluid circulating mechanism is arranged on the ultrasonic cleaning device main body. Through the overall design of the casting clamping mechanism, one group of clamping air cylinders can drive the first clamping block to clamp and clean a casting for a period of time, then the other group of clamping air cylinders drive the second clamping block to clamp the casting, and then the casting is cleaned again. And therefore, the function that the casting is subjected to transposition clamping to be cleaned is achieved, the problem that the clamping position of the casting is prone to being insufficient in cleaning is solved, secondary cleaning machining is not needed, and the cleaning work efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of casting cleaning technology, specifically to an integrated device for casting clamping, processing and cleaning. Background Technology

[0002] Castings are objects with specific shapes, dimensions, and properties obtained by pouring, injecting, sucking, or other casting methods into a pre-prepared mold, followed by cooling and subsequent processing such as grinding. During the casting process, impurities such as molding sand and core sand adhere to the surface of the casting. If these impurities are not removed, they may wear down other parts during subsequent assembly. Ultrasonic cleaning is often used for castings. Ultrasonic cleaning is a highly efficient cleaning technology that utilizes the cavitation effect generated by high-frequency sound waves in a liquid. The powerful impact force generated by the instantaneous collapse of tiny bubbles can thoroughly remove dirt from the mold surface.

[0003] Existing ultrasonic cleaning devices integrate clamping mechanisms to form a single unit. However, these existing clamping mechanisms lack the ability to switch clamping positions, resulting in insufficient cleaning at the clamped areas of the castings. This necessitates secondary processing, causing significant inconvenience to users. Utility Model Content

[0004] The purpose of this invention is to provide an integrated device for clamping, processing and cleaning castings, which solves the problem of insufficient cleaning at the clamped part of the casting in the prior art.

[0005] This utility model provides the following technical solution: an integrated device for clamping, processing, and cleaning castings, comprising:

[0006] Main body of the ultrasonic cleaning device;

[0007] A casting clamping mechanism is mounted on the main body of the ultrasonic cleaning device and is used to clamp and reposition castings.

[0008] A cleaning fluid circulation mechanism is provided on the side of the main body of the ultrasonic cleaning device. The cleaning fluid circulation mechanism is used to circulate and filter the cleaning fluid.

[0009] As a preferred embodiment of the above technical solution, the casting clamping mechanism includes a support column, which is fixedly installed on the left side of the main body of the ultrasonic cleaning device. A telescopic cylinder is fixedly installed on the side of the support column, and a connecting block is fixedly installed on the telescopic end of the telescopic cylinder. A lifting seat is fixedly installed on the right side of the connecting block.

[0010] As a preferred embodiment of the above technical solution, a sliding inner plate is fixedly installed at the bottom of the lifting seat, the sliding inner plate is slidably connected in the inner cavity of the support column, and a horizontal plate is fixedly installed on the right side of the lifting seat.

[0011] As a preferred embodiment of the above technical solution, a platform is fixedly installed on the right side of the horizontal plate, a servo motor is fixedly installed on the top of the platform, a rotating seat is rotatably connected to the bottom of the platform, the output shaft of the servo motor is fixedly connected to the top of the rotating seat, four connecting arms are fixedly installed on the bottom of the rotating seat, a receiving block is fixedly installed on the bottom of the connecting arms, a clamping cylinder is fixedly installed on the side of the receiving block, and the telescopic end of the clamping cylinder extends to the other side of the receiving block and is fixedly connected to a moving block.

[0012] As a preferred embodiment of the above technical solution, a first lower extension arm is fixedly installed at the bottom of two opposing movable blocks, and a second lower extension arm is fixedly installed at the bottom of the other two opposing movable blocks. A first clamping block is fixedly installed at the end of the first lower extension arm, and a second clamping block is fixedly installed at the end of the second lower extension arm.

[0013] As a preferred embodiment of the above technical solution, the cleaning fluid circulation mechanism includes a valve and a transfer box. The valve is fixedly connected to the right side of the main body of the ultrasonic cleaning device, and the transfer box is fixedly installed on the right side of the main body of the ultrasonic cleaning device. A pump is fixedly installed at the bottom of the transfer box, the input end of the pump is fixedly connected to the bottom of the transfer box, and the output end of the pump is fixedly connected to a connecting pipe. The end of the connecting pipe away from the pump is fixedly connected to the right side of the main body of the ultrasonic cleaning device.

[0014] As a preferred embodiment of the above technical solution, a partition is fixedly installed on the inner wall of the transfer box, and a groove is provided on the top of the partition, into which a filter box is movably inserted.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention, through the overall design of the casting clamping mechanism, allows for the initial clamping of the casting by a first clamping block driven by one set of clamping cylinders. After cleaning for a period of time, a second clamping block driven by another set of clamping cylinders clamps the casting again for cleaning. This achieves the function of repositioning and clamping the casting for cleaning, avoiding the problem of insufficient cleaning at the clamping points. It eliminates the need for secondary cleaning processes, improving the efficiency of the cleaning work. Furthermore, the overall design of the cleaning fluid circulation mechanism drives the cleaning fluid inside the ultrasonic cleaning device to circulate and filters the circulating cleaning fluid, further enhancing the cleaning effect. Attached Figure Description

[0017] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the support column structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the casting clamping mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the transfer box of this utility model.

[0021] In the diagram: 1. Main body of the ultrasonic cleaning device; 2. Casting clamping mechanism; 21. Support column; 22. Telescopic cylinder; 23. Connecting block; 24. Lifting seat; 25. Sliding inner plate; 26. Horizontal plate; 27. Platform; 271. Servo motor; 272. Rotating seat; 273. Connecting arm; 274. Receiving block; 275. Clamping cylinder; 276. Moving block; 28. No. 1 lower extension arm; 281. No. 1 clamping block; 29. ​​No. 2 lower extension arm; 291. No. 2 clamping block; 3. Cleaning fluid circulation mechanism; 31. Valve; 32. Transfer box; 33. Partition plate; 34. Groove; 35. Filter box; 36. Pump; 37. Connecting pipe. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] like Figures 1-4 As shown, this utility model provides a technical solution: an integrated device for clamping, processing, and cleaning castings, comprising:

[0024] Main body 1 of the ultrasonic cleaning device;

[0025] Casting clamping mechanism 2 is installed on the main body 1 of the ultrasonic cleaning device and is used to clamp the casting for repositioning.

[0026] The cleaning fluid circulation mechanism 3 is located on the side of the main body 1 of the ultrasonic cleaning device. The cleaning fluid circulation mechanism 3 is used to circulate and filter the cleaning fluid. During the casting cleaning process, the casting clamping mechanism 2 first drives the first clamping block 281 to clamp the casting through one set of clamping cylinders 275. After cleaning for a period of time, the second clamping block 291 is driven by another set of clamping cylinders 275 to clamp the casting. Then the cleaning is performed again, realizing the function of changing the clamping position of the casting for cleaning. The cleaning fluid circulation mechanism 3 can drive the cleaning fluid inside the main body 1 of the ultrasonic cleaning device to circulate and filter the circulating cleaning fluid.

[0027] As one implementation method in this embodiment, such as Figure 2As shown, the casting clamping mechanism 2 includes a support column 21, which is fixedly installed on the left side of the ultrasonic cleaning device body 1. A telescopic cylinder 22 is fixedly installed on the side of the support column 21. A connecting block 23 is fixedly installed on the telescopic end of the telescopic cylinder 22. A lifting seat 24 is fixedly installed on the right side of the connecting block 23. A sliding inner plate 25 is fixedly installed at the bottom of the lifting seat 24. The sliding inner plate 25 is slidably connected in the inner cavity of the support column 21. A horizontal plate 26 is fixedly installed on the right side of the lifting seat 24. By controlling the telescopic cylinder 22 to extend and retract, the lifting seat 24 can be driven to rise and fall through the transmission of the connecting block 23. In turn, the platform 27 can be driven to rise and fall as a whole through the transmission of the horizontal plate 26. This realizes the function of taking the casting out of or inserting it into the inner cavity of the ultrasonic cleaning device body 1, which is convenient for users. During the lifting process of the lifting seat 24, the sliding inner plate 25 will slide in the inner cavity of the support column 21, which improves the overall stability of the lifting seat 24.

[0028] As one implementation method in this embodiment, such as Figure 3 As shown, a platform 27 is fixedly installed on the right side of the horizontal plate 26. A servo motor 271 is fixedly installed on the top of the platform 27. A rotating seat 272 is rotatably connected to the bottom of the platform 27. The output shaft of the servo motor 271 is fixedly connected to the top of the rotating seat 272. Four connecting arms 273 are fixedly installed on the bottom of the rotating seat 272. A receiving block 274 is fixedly installed on the bottom of the connecting arms 273. A clamping cylinder 275 is fixedly installed on the side of the receiving block 274. The telescopic end of the clamping cylinder 275 extends to the other side of the receiving block 274 and is fixedly connected to a moving block 276. A first lower extension arm 28 is fixedly installed on the bottom of two opposing moving blocks 276, and a second lower extension arm 29 is fixedly installed on the bottom of the other two opposing moving blocks 276. A first clamping block 281 is fixedly installed at the end of the first lower extension arm 28, and a second clamping block 291 is fixedly installed at the end of the second lower extension arm 29. The clamping cylinder 275 is controlled to move... The extension arm, through the transmission of the first lower extension arm 28 or the second lower extension arm 29, can drive the first clamping block 281 or the second clamping block 291 to move towards the casting, completing the clamping process of the casting. In actual use, one set of clamping cylinders 275 first drives the first clamping block 281 to clamp the casting. After cleaning for a period of time, the other set of clamping cylinders 275 drives the second clamping block 291 to clamp the casting, and then cleaning is performed again, thereby realizing the function of changing the clamping position of the casting for cleaning, improving the thoroughness of casting cleaning. The servo motor 271 can receive control signals to precisely control the rotation angle and direction. The servo motor 271 is used to drive the rotating seat 272 to rotate repeatedly by 180 degrees. During the cleaning process, the servo motor 271 can be controlled to work, driving the rotating seat 272 to rotate, thereby driving the casting to rotate in the cleaning fluid, improving the cleaning effect.

[0029] As one implementation method in this embodiment, such as Figure 1 , Figure 4 As shown, the cleaning fluid circulation mechanism 3 includes a valve 31 and a transfer box 32. The valve 31 is fixedly connected to the right side of the ultrasonic cleaning device body 1. The transfer box 32 is fixedly installed on the right side of the ultrasonic cleaning device body 1. A pump 36 is fixedly installed at the bottom of the transfer box 32. The input end of the pump 36 is fixedly connected to the bottom of the transfer box 32. A connecting pipe 37 is fixedly connected to the output end of the pump 36. The end of the connecting pipe 37 away from the pump 36 is fixedly connected to the right side of the ultrasonic cleaning device body 1. A partition 33 is fixedly installed on the inner wall of the transfer box 32. A groove 34 is formed on the top of the partition 33. The inner cavity of the groove 34... The filter housing 35 is connected to the ultrasonic cleaning device. When the control valve 31 is opened, the cleaning fluid inside the main body 1 of the ultrasonic cleaning device flows into the inner cavity of the transfer box 32 under the action of gravity. Guided by the partition 33, the cleaning fluid flows into the interior of the filter housing 35, where it is filtered to improve the cleaning effect of the casting. The pump 36 is controlled to work to extract the cleaning fluid from the transfer box 32 and then send it back to the interior of the main body 1 of the ultrasonic cleaning device through the connecting pipe 37. During maintenance, the filter housing 35 can be pulled out from the inner cavity of the groove 34 and then cleaned.

[0030] Working principle: In use, first, the telescopic cylinder 22 is extended, driving the platform 27 to move upward. Then, one set of clamping cylinders 275 drives the first clamping block 281 to clamp the casting. Subsequently, the telescopic cylinder 22 is retracted, allowing the casting to enter the main body 1 of the ultrasonic cleaning device. The main body 1 of the ultrasonic cleaning device performs ultrasonic cleaning on the casting. After cleaning for a period of time, another set of clamping cylinders 275 drives the second clamping block 291 to clamp the casting, and then cleaning is performed again. This achieves the function of changing the clamping position of the casting for cleaning. During the cleaning process, the control valve 31 is opened, and the cleaning fluid inside the main body 1 of the ultrasonic cleaning device flows into the inner cavity of the transfer box 32 under the action of gravity. The cleaning fluid is then filtered through the filter box 35. At the same time, the pump 36 is operated to extract the cleaning fluid inside the transfer box 32 and then send it back to the interior of the main body 1 of the ultrasonic cleaning device through the connecting pipe 37 to complete the continuous filtration of the cleaning fluid and improve the cleaning effect.

[0031] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. An integrated device for clamping, processing, and cleaning castings, characterized in that, include: Main body of ultrasonic cleaning device (1); Casting clamping mechanism (2) is provided on the main body (1) of the ultrasonic cleaning device and is used to clamp the casting for repositioning. The cleaning fluid circulation mechanism (3) is located on the side of the main body (1) of the ultrasonic cleaning device and is used to circulate and filter the cleaning fluid.

2. The integrated device for casting clamping, processing, and cleaning according to claim 1, characterized in that: The casting clamping mechanism (2) includes a support column (21), which is fixedly installed on the left side of the ultrasonic cleaning device body (1). A telescopic cylinder (22) is fixedly installed on the side of the support column (21), and a connecting block (23) is fixedly installed on the telescopic end of the telescopic cylinder (22). A lifting seat (24) is fixedly installed on the right side of the connecting block (23).

3. The integrated device for casting clamping, processing, and cleaning according to claim 2, characterized in that: The bottom of the lifting seat (24) is fixedly installed with a sliding inner plate (25), which is slidably connected in the inner cavity of the support column (21). A horizontal plate (26) is fixedly installed on the right side of the lifting seat (24).

4. The integrated device for casting clamping, processing, and cleaning according to claim 3, characterized in that: A platform (27) is fixedly installed on the right side of the horizontal plate (26). A servo motor (271) is fixedly installed on the top of the platform (27). A rotating seat (272) is rotatably connected to the bottom of the platform (27). The output shaft of the servo motor (271) is fixedly connected to the top of the rotating seat (272). Four connecting arms (273) are fixedly installed on the bottom of the rotating seat (272). A receiving block (274) is fixedly installed on the bottom of the connecting arm (273). A clamping cylinder (275) is fixedly installed on the side of the receiving block (274). The telescopic end of the clamping cylinder (275) extends to the other side of the receiving block (274) and is fixedly connected to a moving block (276).

5. The integrated device for casting clamping, processing, and cleaning according to claim 4, characterized in that: Two opposing movable blocks (276) are fixedly mounted with a first lower extension arm (28) at their bottoms, and two opposing movable blocks (276) are fixedly mounted with a second lower extension arm (29) at their bottoms. A first clamping block (281) is fixedly mounted at the end of the first lower extension arm (28), and a second clamping block (291) is fixedly mounted at the end of the second lower extension arm (29).

6. The integrated device for casting clamping, processing, and cleaning according to claim 1, characterized in that: The cleaning fluid circulation mechanism (3) includes a valve (31) and a transfer box (32). The valve (31) is fixedly connected to the right side of the ultrasonic cleaning device body (1). The transfer box (32) is fixedly installed on the right side of the ultrasonic cleaning device body (1). A pump (36) is fixedly installed at the bottom of the transfer box (32). The input end of the pump (36) is fixedly connected to the bottom of the transfer box (32). The output end of the pump (36) is fixedly connected to a connecting pipe (37). The end of the connecting pipe (37) away from the pump (36) is fixedly connected to the right side of the ultrasonic cleaning device body (1).

7. The integrated device for casting clamping, processing, and cleaning according to claim 6, characterized in that: A partition (33) is fixedly installed on the inner wall of the transfer box (32). A groove (34) is provided on the top of the partition (33). A filter box (35) is movably inserted into the inner cavity of the groove (34).

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