Guide rail welding limiting tool

By designing an adjustable limit module, the problem that existing limit fixtures cannot adapt to different guide rail sizes and types has been solved, achieving high-precision welding and wide applicability, and improving welding quality and production efficiency.

CN224238682UActive Publication Date: 2026-05-15SHEN YANG HONG TAI MECHANICAL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHEN YANG HONG TAI MECHANICAL EQUIP CO LTD
Filing Date
2025-04-29
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Currently, most limit fixtures are unidirectionally fixed and cannot be adjusted, resulting in poor versatility and an inability to fully fit guide rails of different sizes and types, thus affecting welding quality.

Method used

A limiting module was designed, comprising a rotating motor, a threaded rod, a rectangular threaded sleeve, a rectangular telescopic sleeve, a drive motor, and a limiting plate. Through rotation, movement, and telescopic adjustment, it can achieve precise limiting of the guide rail and adapt to the welding requirements of guide rails of different specifications.

Benefits of technology

It achieves high-precision positioning of the guide rail, ensuring welding quality and accuracy, broadening the applicability of the tooling, reducing the cost of tooling replacement, and improving production efficiency and economic benefits.

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Abstract

The utility model relates to the field of limiting tools, in particular to a guide rail welding limiting tool which comprises an operation table. Limiting modules used for conducting limiting operation from the two sides of the guide rail are symmetrically arranged on the two sides of the upper portion of the operation table. According to the utility model, the guide rail is placed on the operating table, then the matched limiting die is selected for assembly according to the size, shape and model of the guide rail, and then the limiting die set is moved, stretched and rotated for adjustment according to the position and angle of the guide rail needing to be welded, so that the limiting operation of the guide rail is completed; through the adjustable limiting structure, the position and angle of the guide rail can be accurately controlled, the guide rail is kept fixed in the welding process, deviation and displacement are reduced, and therefore the quality and precision of a welding joint are improved, and it is guaranteed that parameters such as straightness and planeness of the guide rail meet design requirements; and due to the adjustable characteristic, the tool can adapt to welding of guide rails of different specifications, sizes and shapes, and the universality of the tool is improved.
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Description

Technical Field

[0001] This utility model relates to the field of limiting tooling, and in particular to a guide rail welding limiting tooling. Background Technology

[0002] A guide rail is a mechanical device used to guide and limit the movement trajectory of an object. A guide rail welding limiting fixture is a special process equipment used to position, fix and limit the position of the guide rail during the welding process. It usually consists of a combination of positioning mechanism, clamping mechanism and limiting mechanism. Through precise positioning and limiting, the guide rail can maintain the correct position and posture during welding, thereby ensuring that the dimensional accuracy and geometric tolerance of the welded guide rail meet the design requirements.

[0003] Most existing limiting fixtures adopt unidirectional fixation. Since the guide rails used in different projects or products vary in size, shape and model, if the fixture is not easy to adjust, it can only be used for guide rails of specific specifications. It cannot be used for guide rails of other sizes or types. This greatly limits the versatility of the fixture. At the same time, it makes it difficult to adjust the positioning and clamping method of the guide rail according to the actual welding process requirements, thus affecting the welding quality.

[0004] Therefore, since most of the existing limiting fixtures adopt unidirectional fixation, which is inconvenient to adjust, it will limit the versatility of the fixtures and cause the fixtures to not be able to fully fit the guide rail, thus affecting the welding quality. A guide rail welding limiting fixture can be designed, and the limiting fixture can be adjusted to make it fully fit the guide rail, thereby improving the welding quality. Utility Model Content

[0005] To overcome the problem that most existing limit fixtures adopt unidirectional fixation, which is inconvenient to adjust, will limit the versatility of the fixtures and cause the fixtures to not be able to fully fit the guide rail, thus affecting the welding quality.

[0006] The technical solution of this utility model is as follows: a guide rail welding limiting fixture, including an operating table; symmetrically arranged at both ends of the operating table are limiting modules for limiting operations from both sides of the guide rail, each limiting module including a rotary motor, a rotary motor installed at one edge of the operating table, a threaded rod fixedly connected to the output end of the rotary motor, a rectangular threaded sleeve threaded on the outer wall of the threaded rod, a rectangular telescopic sleeve fixedly connected to the upper end of the rectangular threaded sleeve, a rectangular column fitted inside the rectangular telescopic sleeve, a drive motor installed at the end of the rectangular column away from the rectangular telescopic sleeve, a rotating column fixedly connected to the output end of the drive motor, a rotating plate provided at the end of the rectangular column away from the rectangular telescopic sleeve, the rotating plate being rotatably connected to the rectangular column through the rotating column, a rectangular snap-fit ​​groove provided on the side of the rotating plate away from the rectangular column, a limiting plate provided on the side of the rotating plate away from the rectangular column, and a rectangular snap-fit ​​block fixedly connected to one side of the limiting plate.

[0007] Furthermore, rectangular sliding grooves are provided at both ends of the upper part of the control panel, and multiple sets of plug-in holes are evenly distributed in the middle of the upper part of the control panel.

[0008] Furthermore, a special limiting mold is provided above the operating table, and the special limiting mold is positioned and snapped into the operating table through a plug hole.

[0009] Furthermore, the threaded rod is rotatably mounted on the operating table via bearings and is positioned along the extension direction of the rectangular slide groove.

[0010] Furthermore, a cylinder is installed at one end of the rectangular telescopic sleeve, and the output end of the cylinder is fixedly connected to the rectangular column.

[0011] Furthermore, the rectangular snap-fit ​​block is positioned and connected to the rotating plate via a rectangular snap-fit ​​slot.

[0012] Furthermore, a fixing stud is transversely inserted in the middle of the rectangular snap-fit ​​block, and fixing nuts are threaded on the outer walls of both ends of the fixing stud. A rubber pad is fixed to the inner side of the limiting plate.

[0013] The beneficial effects of this utility model are as follows: The tooling has an adjustable limiting structure. During welding operations, it can accurately select and assemble a suitable limiting mold according to the specific size, shape, and model of the guide rail. Simultaneously, based on the actual requirements of the guide rail's welding position and angle, the limiting module can be precisely moved, extended, and rotated, thereby achieving high-precision limiting operation of the guide rail. This process effectively and precisely controls the position and angle of the guide rail during welding, ensuring its stable fixation, greatly reducing deviations and displacements during welding, significantly improving the quality and precision of the welded joint, and effectively guaranteeing the straightness of the guide rail. Key parameters such as linearity and flatness strictly meet design requirements, providing a solid guarantee for high-quality guide rail welding. At the same time, the tooling's significant adjustable feature gives it strong adaptability. Regardless of the specifications, size, or shape of the guide rails being welded, only corresponding and convenient adjustments to the tooling are needed to quickly meet the welding requirements of various types of guide rails. This innovative design greatly expands the applicability of the tooling, eliminating the need for frequent replacement or customization of special tooling for different guide rails. This effectively improves the tooling's versatility, reduces the investment cost for enterprises in guide rail welding tooling, and enhances production efficiency and economic benefits. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the operating table structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the rectangular telescopic sleeve structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the rotating column structure of this utility model;

[0018] Figure 5 This is a schematic diagram of the limiting plate structure of this utility model.

[0019] Explanation of reference numerals in the attached drawings: 1. Operating table; 101. Rectangular slide; 102. Insertion hole; 103. Special limiting mold; 201. Rotating motor; 202. Threaded rod; 203. Rectangular threaded sleeve; 204. Rectangular telescopic sleeve; 205. Cylinder; 206. Rectangular column; 207. Rotating column; 208. Drive motor; 209. Rotating plate; 210. Rectangular snap-fit ​​groove; 211. Limiting plate; 212. Rectangular snap-fit ​​block; 213. Fixing stud; 214. Fixing nut; 215. Rubber pad. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] like Figures 1-5 As shown, this utility model provides an embodiment: a guide rail welding limiting fixture, including an operating table 1; symmetrically arranged at both ends of the operating table 1 are limiting modules for limiting operations from both sides of the guide rail, the limiting modules include a rotary motor 201, the rotary motor 201 is installed at one edge of the operating table 1, a threaded rod 202 is fixedly connected to the output end of the rotary motor 201, a rectangular threaded sleeve 203 is threadedly installed on the outer wall of the threaded rod 202, a rectangular telescopic sleeve 204 is fixedly connected to the upper end of the rectangular threaded sleeve 203, a rectangular post 206 is sleeved inside the rectangular telescopic sleeve 204, a drive motor 208 is installed at the end of the rectangular post 206 away from the rectangular telescopic sleeve 204, and the output end of the drive motor 208 is fixedly connected to... A rotating column 207 and a rectangular column 206 are provided with a rotating plate 209 at one end away from the rectangular telescopic sleeve 204. The rotating plate 209 is rotatably connected to the rectangular column 206 through the rotating column 207. A rectangular snap-fit ​​groove 210 is provided on the side of the rotating plate 209 away from the rectangular column 206. A limiting plate 211 is provided on the side of the rotating plate 209 away from the rectangular column 206. A rectangular snap-fit ​​block 212 is fixedly connected to one side of the limiting plate 211. The guide rail is placed on the operating table 1. Then, according to the size, shape and model of the guide rail, a matching limiting mold is selected and assembled. Then, according to the position and angle of the guide rail to be welded, the limiting module is moved, extended and rotated to adjust, thereby completing the limiting operation of the guide rail.

[0022] Please see Figure 2In this embodiment, rectangular slide grooves 101 are provided at both ends of the upper part of the operating table 1, and multiple sets of insertion holes 102 are evenly distributed in the middle of the upper part of the operating table 1. A special limiting mold 103 is provided on the upper part of the operating table 1. The special limiting mold 103 is positioned and locked with the operating table 1 through the insertion holes 102. According to the size, shape and model of the guide rail, a suitable special limiting mold 103 is selected. After the limiting is completed, the special limiting mold 103 is picked up and locked with the operating table 1 through the insertion holes 102 for auxiliary limiting.

[0023] Please see Figures 3-5 In this embodiment, the threaded rod 202 is rotatably mounted on the operating table 1 via a bearing and is arranged along the extension direction of the rectangular slide groove 101. A cylinder 205 is installed at one end of the rectangular telescopic sleeve 204, and the output end of the cylinder 205 is fixedly connected to the rectangular column 206. The rectangular snap-fit ​​block 212 is positioned and connected to the rotating plate 209 via the rectangular snap-fit ​​groove 210. A fixing stud 213 is transversely inserted in the middle of the rectangular snap-fit ​​block 212, and fixing nuts 214 are threaded on the outer walls of both ends of the fixing stud 213. A rubber pad 215 is fixedly connected to the inner side of the limiting plate 211. Pick up the limiting plate 211, and the rectangular snap-fit ​​block 212 is positioned and connected to the rotating plate 209 through the rectangular snap-fit ​​groove 210. Then pick up the fixing stud 213, pass it through the rotating plate 209 and the rectangular snap-fit ​​block 212, and then tighten it with the fixing nut 214. Driven by the rotating motor 201, the threaded rod 202 rotates, so that the rectangular threaded sleeve 203 drives the rectangular telescopic sleeve 204 to move along the rectangular slide groove 101 to the appropriate position. Then, driven by the cylinder 205, the rectangular column 206 moves along the rectangular telescopic sleeve 204.

[0024] First, place the guide rail in the center of the operating table 1. Then, according to the size, shape, and model of the guide rail, select a suitable special limiting mold 103 and limiting plate 211. First, pick up the limiting plate 211. The rectangular snap-fit ​​block 212 is positioned and connected to the rotating plate 209 through the rectangular snap-fit ​​groove 210. Next, pick up the fixing stud 213, pass it through the rotating plate 209 and the rectangular snap-fit ​​block 212, and then tighten it with the fixing nut 214. After assembly, according to the position and angle of the guide rail to be welded, the threaded rod 202 is rotated by the drive of the rotating motor 201, so that the rectangular threaded sleeve 2... 03 drives the rectangular telescopic sleeve 204 to move along the rectangular slide 101 to a suitable position. Then, driven by the cylinder 205, the rectangular column 206 moves along the rectangular telescopic sleeve 204. At the same time, driven by the drive motor 208, the rotating plate 209 rotates to a suitable angle through the rotating column 207 and the rectangular column 206. After continuous movement, extension and rotation adjustment, the rubber pad 215 is brought close to the outer wall of the guide rail to form a limit. After confirming that there is no error, the special limiting mold 103 is picked up and positioned and snapped into the operating table 1 through the insertion hole 102 for auxiliary limiting.

Claims

1. A guide rail welding limiting fixture, comprising an operating table (1); characterized in that: The upper two ends of the operating platform (1) are symmetrically provided with limiting modules for limiting operations from both sides of the guide rail. The limiting modules include a rotary motor (201). The rotary motor (201) is installed at one edge of the operating platform (1). A threaded rod (202) is fixedly connected to the output end of the rotary motor (201). A rectangular threaded sleeve (203) is installed on the outer wall of the threaded rod (202). A rectangular telescopic sleeve (204) is fixedly connected to the upper end of the rectangular threaded sleeve (203). A rectangular column (206) is fitted inside the rectangular telescopic sleeve (204). The rectangular column (206) is far away from the rectangular telescopic sleeve (204). One end of the rectangular column (206) is equipped with a drive motor (208), and the output end of the drive motor (208) is fixedly connected to a rotating column (207). The rectangular column (206) is provided with a rotating plate (209) at the end away from the rectangular telescopic sleeve (204). The rotating plate (209) is rotatably connected to the rectangular column (206) through the rotating column (207). A rectangular snap-fit ​​groove (210) is provided on the side of the rotating plate (209) away from the rectangular column (206). A limiting plate (211) is provided on the side of the rotating plate (209) away from the rectangular column (206). A rectangular snap-fit ​​block (212) is fixedly connected to the side of the limiting plate (211).

2. The guide rail welding limiting fixture according to claim 1, characterized in that: A rectangular slide groove (101) is provided at each of the two ends above the operating table (1), and multiple sets of plug holes (102) are evenly distributed in the middle of the upper part of the operating table (1).

3. The guide rail welding limiting fixture according to claim 2, characterized in that: A special limiting mold (103) is provided above the operating table (1). The special limiting mold (103) is positioned and snapped into the operating table (1) through the insertion hole (102).

4. The guide rail welding limiting fixture according to claim 2, characterized in that: The threaded rod (202) is rotatably mounted on the operating table (1) via a bearing and is set along the extension direction of the rectangular slide (101).

5. The guide rail welding limiting fixture according to claim 1, characterized in that: A cylinder (205) is installed at one end of a rectangular telescopic sleeve (204), and the output end of the cylinder (205) is fixedly connected to a rectangular column (206).

6. The guide rail welding limiting fixture according to claim 1, characterized in that: The rectangular snap-fit ​​block (212) is positioned and connected to the rotating plate (209) through the rectangular snap-fit ​​groove (210).

7. The guide rail welding limiting fixture according to claim 1, characterized in that: A fixing stud (213) is transversely inserted in the middle of the rectangular snap-fit ​​block (212). Fixing nuts (214) are threaded on the outer walls of both ends of the fixing stud (213). A rubber pad (215) is fixed to the inner side of the limiting plate (211).