Tool clamp for casting machining
By using a motor-driven double grooved wheel and threaded shaft system, combined with a jack and moving wheel structure, the problem that existing casting processing fixtures cannot adjust length and width simultaneously has been solved, realizing the versatility and flexibility of the fixtures and improving the stability and efficiency of casting processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANG SU FU LUO TE XIN NENG YUAN ZHUANG BEI YOU XIAN GONG SI
- Filing Date
- 2025-06-13
- Publication Date
- 2026-05-15
AI Technical Summary
Existing casting machining fixtures cannot adjust both length and width simultaneously, resulting in insufficient stability of the castings during machining, which may lead to accidents or unsatisfactory machining results.
A tooling fixture for casting processing was designed. Through a motor-driven double grooved wheel and threaded shaft system, combined with a jack and movable wheel structure, the fixture can be flexibly adjusted to adapt to castings of different thicknesses and lengths.
It achieves versatility and flexibility in fixtures, avoids the problem of mismatch between the dimensions of casting tooling and fixtures, and improves work efficiency and safety.
Smart Images
Figure CN224238882U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of casting processing fixture technology, specifically a tooling fixture for casting processing. Background Technology
[0002] Castings are metal shaped objects obtained by various casting methods. That is, smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods. After cooling, it is processed by grinding and other subsequent processing methods to obtain an object with a certain shape, size and performance. Because castings need to be fixed during processing, whether due to their own weight or the power generated by the machine during processing, in order to ensure the safety of the workers and the processing effect of the casting itself. However, some existing fixtures are either unable to freely adjust the size of the fixture or can only adjust the direction with certain limitations. For example, they can only accommodate castings with a fixed length but can adjust the width, or they can only accommodate castings with a fixed width but can adjust the length. It is impossible to adjust the length and width at the same time.
[0003] Meanwhile, the patent specification with announcement number CN 215616597 U discloses a tooling fixture for precision machining of porous castings, including a base and a tooling table. The tooling table is fixedly connected to the upper surface of the base near the front end. A clamping block is fixedly connected to the upper surface of the tooling table. A casting is embedded in the upper surface of the clamping block. Clamping plates are fixedly connected to both sides of the clamping block on the upper surface of the tooling table. A column is fixedly connected to the upper surface of the base near the rear end.
[0004] However, in implementing the relevant technology, the above-mentioned tooling fixture for precision machining of porous castings has the following problems: Although the utility model can fix and clamp castings of different heights, it cannot clamp and fix the length and width of the castings. This will cause the castings to be unstable during processing, which may lead to accidents for workers or unsatisfactory processing results. Utility Model Content
[0005] To address the problems mentioned in the background art, this utility model provides a tooling fixture for casting processing, which has the advantages of clamping and fixing in multiple ways. This utility model can freely adjust the size of the fixture during casting processing, thereby adapting to casting tooling of different thicknesses and lengths, avoiding the problem of mismatch between the size of the casting tooling and the fixture, while also improving work efficiency, saving working time, and increasing the flexibility and versatility of the device.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a tooling fixture for casting processing, comprising a worktable, a motor fixedly mounted on the top inner side of the worktable, a double-grooved wheel fixedly mounted at the end of the motor's spindle, multiple transmission belts rotatably mounted on the outer side of the double-grooved wheel, a single-grooved wheel rotatably mounted on the other side of one of the transmission belts, a forward-threaded shaft fixedly mounted inside the single-grooved wheel, a reverse-threaded shaft fixedly mounted on the other side of the forward-threaded shaft, a clamping block threadedly connected to the outer side of the reverse-threaded shaft, a sliding block fixedly mounted on the top surface of the clamping block, a base slidably mounted on the bottom surface of the clamping block, and the base fitting against the worktable, and another clamping block threadedly connected to the outer side of the forward-threaded shaft.
[0007] Preferably, protective shells are fixedly installed on both sides of the workbench, and the double grooved wheel and its associated components work inside the protective shells.
[0008] Preferably, a processing platform is fixedly installed on the inner top surface of the workbench, and the motor is located inside the processing platform.
[0009] Preferably, a plurality of jacks are fixedly installed on the inner bottom of the workbench, a flat plate is fixedly installed on the top of the jacks, a sliding sleeve is fixedly installed on the outer side of the flat plate, a fixed seat is fixedly installed on the top of the sliding sleeve, and a movable wheel is rotatably installed on the outer side of the fixed seat, and the movable wheel is in contact with the transmission belt.
[0010] Preferably, multiple fixed shafts are fixedly installed on both sides of the worktable, and the fixed shafts penetrate the base. A second spring is sleeved on the outside of the fixed shaft, and one side of the second spring is fixedly connected to the processing platform, and the other side is fixedly connected to the worktable.
[0011] Preferably, limit blocks are fixedly provided on both sides of the fixed base, and the limit blocks are slidably connected to the worktable.
[0012] Preferably, a sliding shaft is slidably provided at the bottom of the sliding sleeve, and the sliding shaft is fixedly connected to the worktable. A first spring is sleeved on the outside of the sliding shaft, and the top of the first spring is fixedly connected to the sliding sleeve, and the bottom of the first spring is fixedly connected to the worktable.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This invention uses a motor to drive a double-grooved wheel, which in turn moves a clamping block via a forward and reverse threaded shaft, thus clamping castings of different thicknesses. A jack can also be used to pull a flat plate, and finally, a moving wheel pulls a single-grooved wheel inwards to accommodate castings of different lengths. This invention allows for free adjustment of the fixture size during casting processing, adapting to castings of varying thicknesses and lengths, avoiding mismatches between the casting fixture size and the fixture, while also improving work efficiency, saving time, and increasing the flexibility and versatility of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a tooling fixture for casting processing according to the present invention;
[0016] Figure 2 This is a schematic diagram of the double-grooved wheel mounting structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the jack installation structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the sliding shaft mounting structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the second spring mounting structure of this utility model.
[0020] In the diagram: 1. Workbench; 2. Motor; 3. Double grooved pulley; 4. Transmission belt; 5. Single grooved pulley; 6. Forward threaded shaft; 7. Reverse threaded shaft; 8. Sliding block; 9. Clamping block; 10. Base; 11. Jack; 12. Flat plate; 13. Sliding sleeve; 14. Fixed seat; 15. Moving wheel; 16. Limiting block; 17. Sliding shaft; 18. First spring; 19. Machining platform; 20. Fixed shaft; 21. Second spring; 22. Protective shell. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 5As shown, this utility model provides a tooling fixture for casting processing, including a worktable 1. A motor 2 is fixedly installed on the top inner side of the worktable 1. A double-grooved wheel 3 is fixedly installed at the end of the motor 2's spindle. Multiple transmission belts 4 are rotatably installed on the outer side of the double-grooved wheel 3. A single-grooved wheel 5 is rotatably installed on the other side of one transmission belt 4. A forward-threaded shaft 6 is fixedly installed inside the single-grooved wheel 5. A reverse-threaded shaft 7 is fixedly installed on the other side of the forward-threaded shaft 6. A clamping block 9 is threadedly connected to the outer side of the reverse-threaded shaft 7. A sliding block 8 is fixedly installed on the top surface of the clamping block 9. A base 10 is slidably installed on the bottom surface of the clamping block 9. The seat 10 fits against the worktable 1. The outer thread of the forward threaded shaft 6 is connected to another clamping block 9. The motor 2 drives the double grooved wheel 3, which drives the transmission belts 4 on both sides. The transmission belts 4 drive the single grooved wheel 5, which drives the forward threaded shaft 6. The forward threaded shaft 6 drives the reverse threaded shaft 7. When the forward threaded shaft 6 and the reverse threaded shaft 7 rotate, they drive the clamping block 9 on the top of the sliding block 8 to move inward at the same time, thereby clamping the casting fixture. This adapts to casting fixtures of different thicknesses, avoids the problem of the casting fixture size not matching the fixture, and also improves work efficiency and saves working time.
[0023] Specifically, protective shells 22 are fixedly installed on both sides of the workbench 1, and the double grooved wheel 3 and its associated components work inside the protective shell 22. The protective shell 22 is used to protect the double grooved wheel 3 and its associated components, as well as the safety of external personnel.
[0024] Furthermore, a processing platform 19 is fixedly installed on the inner top surface of the workbench 1, and the motor 2 is located inside the processing platform 19. The processing platform 19 is used to place the castings to be processed, and also protects the motor 2.
[0025] Furthermore, multiple jacks 11 are fixedly installed on the inner bottom of the workbench 1. A flat plate 12 is fixedly installed on the top of the jacks 11. A sliding sleeve 13 is fixedly installed on the outer side of the flat plate 12. A fixed seat 14 is fixedly installed on the top of the sliding sleeve 13. A moving wheel 15 is rotatably installed on the outer side of the fixed seat 14, and the moving wheel 15 is in contact with the transmission belt 4. When the casting is short, the jacks 11 can be opened, and two jacks 11 can be simultaneously installed on the flat plate 12, thereby driving multiple sliding sleeves 13 to move together. When the sliding sleeves 13 move further, they drive the moving wheel 15 through the fixed seat 14. The moving wheel 15 then pulls the outer single groove wheel 5 and its associated components inward through the transmission belt 4, thereby adjusting the distance between the clamping blocks 9 on both sides, so as to clamp the casting with shorter length, thereby adapting to casting tooling of different lengths, improving work efficiency, saving working time, and increasing the flexibility and versatility of the device.
[0026] It is worth noting that multiple fixed shafts 20 are fixedly installed on both sides of the worktable 1, and the fixed shafts 20 penetrate the base 10. A second spring 21 is sleeved on the outside of the fixed shaft 20. One side of the second spring 21 is fixedly connected to the processing platform 19, and the other side is fixedly connected to the worktable 1. The fixed shafts 20 limit the movement of the base 10 and provide a track, while the second spring 21 is used to support the base 10 and prevent the base 10 from moving when clamped.
[0027] It is worth noting that limit blocks 16 are fixedly provided on both sides of the fixed base 14, and the limit blocks 16 are slidably connected to the worktable 1. The limit blocks 16 limit the fixed base 14 when it slides.
[0028] It is worth mentioning that a sliding shaft 17 is slidably provided at the bottom of the sliding sleeve 13, and the sliding shaft 17 is fixedly connected to the worktable 1. A first spring 18 is sleeved on the outside of the sliding shaft 17, and the top of the first spring 18 is fixedly connected to the sliding sleeve 13 and the bottom is fixedly connected to the worktable 1. The sliding shaft 17 is to provide support when the sliding sleeve 13 slides, while the first spring 18 is used to support the sliding sleeve 13.
[0029] Among them, motor 2 and jack 11 are existing technologies and will not be described in detail; at the same time, this utility model also includes a power supply, controller and switch, etc., which are not the main technical points of this patent and will not be described in detail; the "front, back, left and right" perspectives of this device are as follows: Figure 1 The direction shown in the diagram is the reference.
[0030] Working principle:
[0031] Before using a casting machining fixture, firstly, adjust the device according to the size of the casting fixture to better clamp it. Turn on the motor 2 inside the machining platform 19. The motor 2 drives the double grooved wheel 3, which drives the transmission belts 4 on both sides. The transmission belts 4 drive the single grooved wheel 5, which drives the forward threaded shaft 6. The forward threaded shaft 6 drives the reverse threaded shaft 7. When the forward threaded shaft 6 and the reverse threaded shaft 7 rotate, they drive the clamping block 9 on the top of the sliding block 8 to move inward simultaneously, thereby clamping the casting fixture. The base 10 at the bottom of the clamping block 9 is used to maintain the balance of the sliding block 8 during sliding. If the casting is short, the jacks 11 inside the worktable 1 can be turned on. The two jacks 11 simultaneously drive the plate 12, thereby driving multiple sliding sleeves 13 to move together. When the sliding sleeves 13 move further, they drive the moving wheel 15 through the fixed seat 14. The limiting blocks 16 on both sides are used to limit the movement of the casting. The moving wheel 15 pulls the outer single groove wheel 5 and its associated components inward through the transmission belt 4, thereby adjusting the distance between the clamping blocks 9 on both sides to clamp the casting with a shorter length. The sliding shaft 17 provides support for the sliding sleeve 13. The first spring 18 is used to support the sliding sleeve 13. The fixed shaft 20 on the outer side of the processing platform 19 provides a track for the sliding of the base 10. The second spring 21 is used to support the base 10 and prevent it from moving inward during use. The protective shell 22 covers the double groove wheel 3 and its associated components to protect the casting from outside crowds. This utility model can freely adjust the size of the fixture during casting processing to adapt to casting tooling of different thicknesses and lengths, avoiding the problem of mismatch between the casting tooling size and the fixture. It also improves work efficiency, saves working time, and increases the flexibility and versatility of the device.
[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tooling fixture for casting processing, comprising a worktable (1), characterized in that: A motor (2) is fixedly installed on the top inner side of the workbench (1). A double grooved wheel (3) is fixedly installed at the end of the main shaft of the motor (2). Multiple transmission belts (4) are rotatably installed on the outer side of the double grooved wheel (3). A single grooved wheel (5) is rotatably installed on the other side of one of the transmission belts (4). A forward threaded shaft (6) is fixedly installed inside the single grooved wheel (5). A reverse threaded shaft (7) is fixedly installed on the other side of the forward threaded shaft (6). A clamping block (9) is threadedly connected to the outer side of the reverse threaded shaft (7). A sliding block (8) is fixedly installed on the top surface of the clamping block (9). A base (10) is slidably installed on the bottom surface of the clamping block (9), and the base (10) is in contact with the workbench (1). Another clamping block (9) is threadedly connected to the outer side of the forward threaded shaft (6).
2. The tooling fixture for casting processing according to claim 1, characterized in that: Both sides of the workbench (1) are fixedly provided with protective shells (22), and the double grooved wheel (3) and its associated components work inside the protective shells (22).
3. The tooling fixture for casting processing according to claim 1, characterized in that: The workbench (1) has a processing platform (19) fixedly installed on its inner top surface, and the motor (2) is located inside the processing platform (19).
4. The tooling fixture for casting processing according to claim 1, characterized in that: Multiple jacks (11) are fixedly installed on the inner bottom of the workbench (1). A plate (12) is fixedly installed on the top of the jacks (11). A sliding sleeve (13) is fixedly installed on the outer side of the plate (12). A fixed seat (14) is fixedly installed on the top of the sliding sleeve (13). A moving wheel (15) is rotatably installed on the outer side of the fixed seat (14), and the moving wheel (15) is in contact with the transmission belt (4).
5. A tooling fixture for casting processing according to claim 1, characterized in that: Multiple fixed shafts (20) are fixedly installed on both sides of the workbench (1), and the fixed shafts (20) penetrate the base (10). A second spring (21) is sleeved on the outside of the fixed shaft (20), and one side of the second spring (21) is fixedly connected to the processing platform (19), and the other side is fixedly connected to the workbench (1).
6. A tooling fixture for casting processing according to claim 4, characterized in that: Limiting blocks (16) are fixedly provided on both sides of the fixed base (14), and the limiting blocks (16) are slidably connected to the worktable (1).
7. A tooling fixture for casting processing according to claim 4, characterized in that: The bottom of the sliding sleeve (13) is slidably provided with a sliding shaft (17), and the sliding shaft (17) is fixedly connected to the worktable (1). A first spring (18) is sleeved on the outside of the sliding shaft (17), and the top of the first spring (18) is fixedly connected to the sliding sleeve (13) and the bottom is fixedly connected to the worktable (1).