Residual liquid recoverer for scraper chip removal machine

Abstract

The residual liquid recoverer comprises a recoverer body, a water storage tank is arranged in the recoverer body, a water outlet is formed in one side of the water storage tank, a backflow pipeline is installed at the position of the water outlet, a pore plate box is arranged in the water storage tank, a scrap blocking plate is arranged above the pore plate box, and the scrap blocking plate is arranged above the pore plate box. The chip blocking plate is obliquely installed on the buffering mechanism, the buffering mechanism is fixed to the recoverer body, corresponding buffering force is provided for the chip blocking plate through the buffering mechanism, symmetrical flow guiding plates are arranged in the recoverer body, and one end of each flow guiding plate inclines downwards to the position above the water storage tank. The residual liquid on the two sides of the chain plate is rapidly recycled, concentrated filtering and flow guiding are achieved, and the recycling quality of the residual liquid is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the technical field of auxiliary equipment for mechanical processing, and more specifically, it relates to a residual liquid recovery device for scraper chip conveyors. Background Technology

[0002] Currently, in the machining industry, scraper chip conveyors are a common type of equipment used to collect and transport chips and coolant generated during machining processes. They use the movement of a chain conveyor to transport chips from the machining area to a designated location, maintaining a clean machining environment and ensuring the normal operation of machine tools.

[0003] However, existing scraper chip conveyors face several pressing issues regarding the recovery of residual liquid (mainly coolant) carried by the chain plates during operation. Firstly, existing residual liquid recovery devices are relatively simple in structure, typically consisting of a basic receiving trough below the chip conveyor. This method is inefficient in recovering residual liquid from both sides of the chain plates. As the chain plates move, the residual liquid disperses to both sides due to inertia and gravity. The simple receiving trough cannot effectively guide and collect this residual liquid, resulting in a large amount of unrecovered liquid. This not only wastes coolant but may also pollute the working environment and even adversely affect the normal operation of the equipment.

[0004] On the other hand, during the chip removal process of existing scraper chip conveyors, the chips fall from the chain plate at a relatively high speed and tend to clump together, which seriously affects the normal feeding of chips and may also cause chips to splash, posing a safety hazard. Existing chip baffles are usually rigid structures and lack buffering function, which cannot apply pressure to the iron chips to make them feed quickly, seriously affecting the working efficiency and stability of the chip conveyor. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a residual liquid recovery device for scraper chip conveyors, thereby solving the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a residual liquid recovery device for a scraper chip conveyor, comprising a recovery device body, a water storage tank inside the recovery device body, a drain outlet on one side of the water storage tank, a return pipe installed at the drain outlet, a perforated plate box inside the water storage tank, a chip baffle plate above the perforated plate box, the chip baffle plate being obliquely mounted on a buffer mechanism, the buffer mechanism being fixed to the recovery device body, the buffer mechanism providing corresponding buffering force to the chip baffle plate, and symmetrical guide plates inside the recovery device body, one end of the guide plates being inclined downwards to above the water storage tank.

[0007] As an optional solution of this utility model, the main body of the recycler is provided with symmetrical lifting holes on both sides, and the whole unit is installed at the chip discharge port of the scraper chip conveyor through the lifting holes.

[0008] As an optional solution of this utility model, the perforated plate box is made of multiple perforated plates welded together, and is used to filter iron filings and waste residue.

[0009] As an optional solution of this utility model, the buffer mechanism includes a buffer box, which is installed on both sides of the main body of the recycler. A positioning block is provided inside the buffer box, and a buffer spring is installed on the positioning block. One end of the buffer spring is connected to a buffer adapter plate. A buffer shaft is assembled inside the buffer adapter plate. The buffer shaft is installed in conjunction with the main body of the recycler. The buffer shaft is assembled on a bushing, and the bushing is welded to the inner side of the chip baffle plate.

[0010] As an optional solution of this utility model, the chip baffle is provided with filter holes, through which part of the residual liquid is recovered.

[0011] This utility model provides a residual liquid recovery device for a scraper chip conveyor, which has the following beneficial effects:

[0012] By setting an inclined chip baffle, the chips fall more easily. During this process, the pressure of the falling chips on the chip baffle is rebounded by the buffer spring in the buffer box, which makes the chip baffle exert a downward force on the chips, thus causing them to fall quickly and preventing them from clumping together. At the same time, the residual liquid on both sides of the chain plate is returned to the water storage tank through the symmetrical guide plates inside the main body of the collector. It is then filtered and concentrated into the chip conveyor. The perforated plate box in the water storage tank can further filter impurities in the residual liquid, ensuring that the residual liquid entering the chip conveyor is free of impurities. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a front view of the present invention;

[0015] Figure 3 This is a BB cross-sectional view of the present invention;

[0016] Figure 4 This is a CC cross-sectional view of the present invention.

[0017] In the diagram: 1. Main body of the recycler; 101. Lifting hole; 2. Guide plate; 3. Return pipe; 4. Chip baffle; 401. Filter hole; 402. Bushing; 403. Buffer shaft; 5. Orifice plate box; 6. Buffer box; 601. Positioning block; 602. Buffer spring; 603. Buffer adapter plate. Detailed Implementation

[0018] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0019] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] Please see Figures 1 to 4 This utility model provides a technical solution: a residual liquid recovery device for a scraper chip conveyor, including a recovery device body 1. The recovery device body 1 has symmetrical lifting holes 101 on both sides. The whole body is installed at the chip discharge port of the scraper chip conveyor through the lifting holes 101. A water storage tank is provided inside the recovery device body 1. A drain outlet is provided on one side of the water storage tank. A return pipe 3 is installed at the drain outlet. A perforated plate box 5 is provided inside the water storage tank. The perforated plate box 5 is made of multiple perforated plates welded together and is used to filter iron filings and slag. A chip baffle 4 is provided above the perforated plate box 5. The chip baffle 4 has filter holes 401. Part of the residual liquid is recovered through the filter holes 401. The chip baffle 4 is installed obliquely on a buffer mechanism. The buffer mechanism is fixed on the recovery device body 1. The buffer mechanism provides corresponding buffering force to the chip baffle 4 to speed up the chip discharge.

[0022] The buffer mechanism includes a buffer box 6, which is installed on both sides of the main body 1 of the recycler. A positioning block 601 is provided inside the buffer box 6, and a buffer spring 602 is installed on the positioning block 601. One end of the buffer spring 602 is connected to a buffer adapter plate 603. A buffer shaft 403 is assembled inside the buffer adapter plate 603. The buffer shaft 403 is installed in the main body 1 of the recycler and is mounted on a bushing 402. The bushing 402 is welded to the inner side of the chip baffle 4. When the chips are discharged, they are pressed on the chip baffle 4. The buffer springs 602 on both sides of the chip baffle 4 drive the buffer shaft 403 to rotate, thereby giving the chip baffle 4 a downward rebound force, accelerating the discharge of chips and avoiding chip residue. Symmetrical guide plates 2 are provided inside the main body 1 of the recycler. One end of the guide plate 2 is inclined downward to the top of the water storage tank, thereby dripping the residual liquid on the chain to both sides and flowing back into the water storage tank.

[0023] The specific usage and function of this embodiment: The main body 1 of the recycler is installed at the chip discharge port of the scraper chip conveyor. The chips will fall quickly and fall along the chip baffle 4. During this process, the pressure of the falling chips on the chip baffle 4 will be rebounded by the buffer spring 602, so that the chip baffle 4 applies a downward force to the chips, thereby making them fall quickly and avoiding clumping and accumulation. At the same time, the residual liquid on both sides of the chain plate can be returned to the water storage tank through the guide plates 2 on both sides, and then filtered into the chip conveyor. The perforated plate box 5 in the water storage tank can further filter the impurities in the residual liquid, ensuring that the residual liquid entering the chip conveyor is free of impurities. The structure is simple and easy to install.

[0024] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A residual liquid recovery device for a scraper chip conveyor, characterized in that: The device includes a main body (1) of a recycler, a water storage tank inside the main body (1), a drain outlet on one side of the water storage tank, a return pipe (3) installed at the drain outlet, a perforated plate box (5) inside the water storage tank, a chip baffle (4) above the perforated plate box (5), the chip baffle (4) being installed at an angle on a buffer mechanism, the buffer mechanism being fixed on the main body (1) of the recycler, and providing corresponding buffering force to the chip baffle (4) through the buffer mechanism, and symmetrical guide plates (2) inside the main body (1), one end of the guide plate (2) being inclined downward to the top of the water storage tank.

2. A residual liquid recovery device for a scraper chip conveyor according to claim 1, characterized in that: The main body (1) of the recycler is provided with symmetrical lifting holes (101) on both sides, and the whole unit is installed at the chip discharge port of the scraper chip conveyor through the lifting holes (101).

3. A residual liquid recovery device for a scraper chip conveyor according to claim 1, characterized in that: The perforated plate box (5) is made of multiple perforated plates welded together and is used to filter iron filings and waste residue.

4. A residual liquid recovery device for a scraper chip conveyor according to claim 1, characterized in that: The buffer mechanism includes a buffer box (6), which is installed on both sides of the main body (1) of the recycler. A positioning block (601) is provided inside the buffer box (6), and a buffer spring (602) is installed on the positioning block (601). One end of the buffer spring (602) is connected to a buffer adapter plate (603). A buffer shaft (403) is assembled inside the buffer adapter plate (603). The buffer shaft (403) is installed in the main body (1) of the recycler. The buffer shaft (403) is assembled on a bushing (402), and the bushing (402) is welded to the inside of the chip baffle plate (4).

5. A residual liquid recovery device for a scraper chip conveyor according to claim 1, characterized in that: The chip baffle (4) is provided with a filter hole (401) for recovering part of the residual liquid.

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