Surface micro-processing equipment for metal material processing and production

Abstract

The utility model discloses surface micro-processing equipment for metal material processing and production, which comprises a base, the outer surface of the base is fixedly connected with a detection mechanism and a control panel, the outer surface of the detection mechanism is fixedly connected with a dust removal mechanism, and the detection mechanism comprises a fixed frame fixedly connected to the outer surface of the base. The outer surface of the fixed frame is fixedly connected with a limiting plate, the outer surface of the limiting plate is slidably connected with a movable frame, and the surface micro-processing equipment for facilitating metal material machining and production belongs to the technical field of metal material machining devices. According to the surface micro-processing equipment facilitating metal material machining and production, through collaborative design of the deflection instrument and the grinding block, in the rotating process of a metal pipeline, the deflection instrument monitors surface radial runout in real time so as to accurately detect concentricity and flatness, meanwhile, the grinding block synchronously completes surface micro-processing, efficiency loss of traditional step-by-step operation is avoided, and the surface micro-processing efficiency is improved. And the machining precision and the production efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of metal material processing equipment, specifically a surface micro-processing device for metal material processing and production. Background Technology

[0002] Metallic materials refer to materials with properties such as luster, ductility, electrical conductivity, and thermal conductivity. Metal processing refers to the production activities of humans processing materials with metallic properties, which are composed mainly of metallic elements. It is a process technology that processes metallic materials into items, parts, and components. After the mold is formed, burrs and protrusions will inevitably appear on the surface. Most equipment only uses bolts to drive the fixing plate to clamp and fix the surface of the mold when processing the mold surface. However, when fixing tubular molds, it will cause deformation of the mold surface, which will bring inconvenience to the micro-processing of the mold surface.

[0003] Chinese utility model patent CN216265068U discloses a surface micro-processing device for facilitating metal material processing and production. The device includes a base and a positioning connecting plate. Fixing plates are fixed to both sides of the upper surface of the base. An electric push rod is centrally located inside each fixing plate. An adjusting screw is fixed to the output end of the electric push rod. A limit block is installed inside the adjusting screw. An adjusting gear is fixed to the right end face of the electric push rod. The positioning connecting plate is fixed to the upper surface of the upper surface of the base, and a driving screw is installed inside the positioning connecting plate. The electric push rod and adjusting screw can fix the position of the limit block, thereby fixing the metal tube. Because the inner diameter of the limit block is smaller than the outer diameter, the device can fix the metal tube according to its inner diameter, avoiding clamping and fixing the surface of the processing mold and preventing mold deformation.

[0004] Existing surface microprocessing devices have solved the deformation problem when metal tubes are fixed, but there is still a significant defect of missing detection link. This makes it impossible to monitor surface changes in real time during the grinding process. If over-grinding or under-grinding occurs, the equipment cannot be adjusted in time, resulting in the need for rework of the workpiece. Therefore, it is not convenient to inspect metal pipes.

[0005] Therefore, this utility model provides a surface micro-processing device for metal material processing and production to solve the above problems. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a surface micro-processing device for metal material processing and production, which solves the aforementioned problems.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a surface micro-processing device for metal material processing and production, comprising a base, a detection mechanism and a control panel fixedly connected to the outer surface of the base, a dust removal mechanism fixedly connected to the outer surface of the detection mechanism, the detection mechanism comprising a fixed frame fixedly connected to the outer surface of the base, a limiting plate fixedly connected to the outer surface of the fixed frame, a movable frame slidably connected to the outer surface of the limiting plate, a second electric telescopic rod fixedly connected to the lower surface of the movable frame, a lifting plate fixedly connected to the output end of the second electric telescopic rod, a yaw meter fixedly connected to both ends of the lifting plate, and a grinding block fixedly connected to the lower surface of the movable frame; the dust removal mechanism comprising a vacuum pump and an integrated box fixedly connected to the lower surface of the movable frame, a second connecting pipe fixedly connected to the outer surface of the integrated box, a dust suction frame fixedly connected to the other end of the second connecting pipe, and the upper surface of the dust suction frame fixedly connected to the lower surface of the lifting plate.

[0008] Furthermore, a first reduction motor is fixedly connected to the outer surface of the fixed frame, and a threaded rod is fixedly connected to the output shaft of the first reduction motor. The outer surface of the threaded rod is threadedly connected to the outer surface of the movable frame, and a limit rod is slidably connected to the outer surface of the movable frame. The lower surface of the limit rod is fixedly connected to the upper surface of the lifting plate.

[0009] By adopting the above technical solution, the output shaft of the first geared motor is started, which drives the threaded rod to rotate. The rotation of the threaded rod causes the moving frame to move on the outer surface of the limiting plate, thereby facilitating the adjustment of the position of the eccentricity meter and facilitating the inspection of the outer surface of the metal pipe.

[0010] Furthermore, the detection mechanism includes a second reduction motor fixedly connected to the outer surface of the fixed frame, the output shaft of the second reduction motor being fixedly connected to a rotating protrusion, and a first electric telescopic rod being fixedly connected to the lower surface of the base, the outer surface output end of the first electric telescopic rod being fixedly connected to a clamping plate, and the outer surface of the clamping plate being slidably connected to the upper surface of the base.

[0011] By adopting the above technical solution, the output end of the first electric telescopic rod is activated, which drives the clamping plate to move, thereby facilitating the clamping of metal pipes of different lengths.

[0012] Furthermore, the rotating protrusion is provided in two sets, and the outer surface of the other set of rotating protrusions is rotatably connected to the outer surface of the clamping plate, and the outer surfaces of the two sets of rotating protrusions are at the same height. A metal pipe is fixedly and slidably connected to the outer surface of the rotating protrusion.

[0013] By adopting the above technical solution, two sets of rotating protrusions facilitate clamping and limiting the two ends of the metal pipe. At the same time, the second reduction motor is started, and the output shaft of the second reduction motor drives the rotating protrusions and the metal pipe to rotate, thereby facilitating the inspection and grinding of the metal pipe.

[0014] Furthermore, the vacuum pump's air intake is fixedly connected to a first connecting pipe, the other end of which is fixedly connected to the inner wall of the integrated box, and a filter screen is fixedly connected to the end of the first connecting pipe that passes through the inner wall of the integrated box.

[0015] Using the above technical solution, by starting the vacuum pump, the vacuum pump extracts the air from the integrated box through the first connecting pipe, thereby creating a negative pressure inside the integrated box, so that the dust collection frame can suck the debris into the dust collection frame.

[0016] Furthermore, a filter frame is slidably connected to the inner wall of the integrated box, and one side of the filter frame is lower than the height of the connection between the second connecting pipe and the inner wall of the integrated box.

[0017] By adopting the above technical solution, the filter frame facilitates the collection of debris adsorbed by the dust collection frame, allowing impurities to fall into the filter frame, and then the sliding filter frame facilitates the collection of debris.

[0018] Beneficial effects

[0019] This invention provides a surface micro-treatment device for metal material processing and production. Compared with the prior art, it has the following advantages:

[0020] 1. This surface micro-processing equipment, which facilitates the processing and production of metal materials, uses a coordinated design of an oscillator and a grinding block. During the rotation of the metal pipe, the oscillator monitors the radial runout of the surface in real time to accurately detect concentricity and flatness, while the grinding block completes surface micro-processing simultaneously. This avoids the efficiency loss of traditional step-by-step operations and improves processing accuracy and production efficiency.

[0021] 2. This surface micro-treatment equipment, which facilitates the processing and production of metal materials, uses a vacuum pump to draw air from the integrated box to create negative pressure. Through the second connecting pipe, it forms a real-time adsorption channel with the dust collection frame. During the grinding block operation, the debris is simultaneously sucked into the integrated box, filtered by the filter screen, and collected in the sliding filter frame to avoid debris splashing and contaminating the working environment. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0023] Figure 1 This is a perspective view of the external structure of this utility model;

[0024] Figure 2 This is a front sectional view of the structure of this utility model;

[0025] Figure 3 This is a side sectional view of the structure of this utility model;

[0026] Figure 4 This is a top sectional view of the structure of this utility model.

[0027] In the diagram: 1. Base; 2. Detection mechanism; 201. First geared motor; 202. Limiting plate; 203. Threaded rod; 204. Lifting plate; 205. Second geared motor; 206. Rotating protrusion; 207. First electric telescopic rod; 208. Clamping plate; 209. Yaw gauge; 210. Grinding block; 211. Moving frame; 212. Limiting rod; 213. Fixed frame; 214. Second electric telescopic rod; 3. Dust removal mechanism; 301. Vacuum pump; 302. First connecting pipe; 303. Integrated box; 304. Second connecting pipe; 305. Dust collection frame; 306. Filter frame; 4. Metal pipe; 5. Control panel. Detailed Implementation

[0028] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0029] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0030] Reference Figures 1 to 4This application provides a surface micro-processing device for metal material processing and production, including a base 1. A detection mechanism 2 and a control panel 5 are fixedly connected to the outer surface of the base 1. A dust removal mechanism 3 is fixedly connected to the outer surface of the detection mechanism 2. The detection mechanism 2 includes a fixed frame 213 fixedly connected to the outer surface of the base 1. A limit plate 202 is fixedly connected to the outer surface of the fixed frame 213. A movable frame 211 is slidably connected to the outer surface of the limit plate 202. A second electric telescopic rod 214 is fixedly connected to the lower surface of the movable frame 211. A lifting plate 204 is fixedly connected to the output end of the second electric telescopic rod 214. A yaw meter 209 is fixedly connected to both ends of the lifting plate 204. A grinding block 210 is fixedly connected to the lower surface of the movable frame 211.

[0031] Furthermore, a first reduction motor 201 is fixedly connected to the outer surface of the fixed frame 213, and a threaded rod 203 is fixedly connected to the output shaft of the first reduction motor 201. The outer surface of the threaded rod 203 is threadedly connected to the outer surface of the movable frame 211, and a limit rod 212 is slidably connected to the outer surface of the movable frame 211. The lower surface of the limit rod 212 is fixedly connected to the upper surface of the lifting plate 204. The detection mechanism 2 includes a second reduction motor 205 fixedly connected to the outer surface of the fixed frame 213, and the output of the second reduction motor 205... A rotating protrusion 206 is fixedly connected to the shaft, and a first electric telescopic rod 207 is fixedly connected to the lower surface of the base 1. A clamping plate 208 is fixedly connected to the output end of the outer surface of the first electric telescopic rod 207. The outer surface of the clamping plate 208 is slidably connected to the upper surface of the base 1. Two sets of rotating protrusions 206 are provided. The outer surface of another set of rotating protrusions 206 is rotatably connected to the outer surface of the clamping plate 208. The outer surfaces of the two sets of rotating protrusions 206 are at the same height. A metal pipe 4 is fixedly and slidably connected to the outer surface of the rotating protrusions 206.

[0032] In this embodiment, through the collaborative design of the yaw meter 209 and the grinding block 210, the yaw meter 209 monitors the radial runout of the surface in real time during the rotation of the metal pipe 4 to accurately detect concentricity and flatness, while the grinding block 210 simultaneously completes surface micro-processing, avoiding the efficiency loss of traditional step-by-step operations and improving processing accuracy and production efficiency.

[0033] Reference Figures 1 to 4 In one aspect of this embodiment, the dust removal mechanism 3 includes a vacuum pump 301 and an integrated box 303 fixedly connected to the lower surface of the movable frame 211. A second connecting pipe 304 is fixedly connected to the outer surface of the integrated box 303. A dust suction frame 305 is fixedly connected to the other end of the second connecting pipe 304. The upper surface of the dust suction frame 305 is fixedly connected to the lower surface of the lifting plate 204.

[0034] Furthermore, the suction port of the vacuum pump 301 is fixedly connected to a first connecting pipe 302, the other end of the first connecting pipe 302 is fixedly connected to the inner wall of the integrated box 303, and a filter screen is fixedly connected to one end of the first connecting pipe 302 that passes through the inner wall of the integrated box 303. A filter frame 306 is slidably connected to the inner wall of the integrated box 303, and one side of the filter frame 306 is lower than the height of the connection between the second connecting pipe 304 and the inner wall of the integrated box 303.

[0035] In this embodiment, a vacuum pump 301 draws air from the integrated box 303 to create a negative pressure. The second connecting pipe 304 and the dust collection frame 305 form a real-time adsorption channel. When the grinding block 210 is working, the debris is simultaneously sucked into the integrated box 303, filtered by the filter screen, and collected in the sliding filter frame 306 to avoid debris splashing and contaminating the working environment. It should be noted that the oscillation meter 209 detection end adopts an elastic buffer structure, which can adaptively fit different curvatures when it is in close contact with the pipe surface. It can accurately capture radial runout data, and avoid rigid interference to the cutting force of the grinding block 210 through elastic deformation, thus ensuring the continuity of the grinding operation.

[0036] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0037] Working principle: First, the first electric telescopic rod 207 drives the clamping plate 208 to move, stably clamping the metal pipes 4 of different lengths between two sets of rotating protrusions 206. Then, the second reduction motor 205 is started, driving the rotating protrusions 206 and the metal pipes 4 to rotate, providing a rotational basis for inspection and grinding. At the same time, the first reduction motor 201 drives the threaded rod 203 to rotate, causing the moving frame 211 to move along the limiting plate 202, precisely adjusting the position of the runout instrument 209 and the grinding block 210, and applying alloy. The oscillation meter 209, which is attached to the outer surface of the pipe 4, monitors the radial runout of the pipe surface in real time as the pipe rotates with the rotating protrusion 206, so as to accurately determine parameters such as the concentricity and surface flatness of the pipe. At the same time, the grinding block 210 performs surface treatment simultaneously. The generated debris is drawn by the vacuum pump 301 to form a negative pressure by drawing air from the integrated box 303. It is then sucked in through the dust collection frame 305 and the second connecting pipe 304. After being filtered by the filter screen, the debris is collected in the sliding filter frame 306.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface microprocessing device for metal material processing and production, comprising a base (1), characterized in that: The outer surface of the base (1) is fixedly connected to a detection mechanism (2) and a control panel (5), and the outer surface of the detection mechanism (2) is fixedly connected to a dust removal mechanism (3); The testing mechanism (2) includes a fixed frame (213) fixedly connected to the outer surface of the base (1). A limiting plate (202) is fixedly connected to the outer surface of the fixed frame (213). A movable frame (211) is slidably connected to the outer surface of the limiting plate (202). A second electric telescopic rod (214) is fixedly connected to the lower surface of the movable frame (211). A lifting plate (204) is fixedly connected to the output end of the second electric telescopic rod (214). A sway meter (209) is fixedly connected to both ends of the lifting plate (204). A grinding block (210) is fixedly connected to the lower surface of the movable frame (211). The dust removal mechanism (3) includes a vacuum pump (301) and an integrated box (303) fixedly connected to the lower surface of the movable frame (211). A second connecting pipe (304) is fixedly connected to the outer surface of the integrated box (303). A dust suction frame (305) is fixedly connected to the other end of the second connecting pipe (304). The upper surface of the dust suction frame (305) is fixedly connected to the lower surface of the lifting plate (204).

2. The surface micro-processing equipment for metal material processing and production according to claim 1, characterized in that: The outer surface of the fixed frame (213) is fixedly connected to a first reduction motor (201), the output shaft of the first reduction motor (201) is fixedly connected to a threaded rod (203), the outer surface of the threaded rod (203) is threadedly connected to the outer surface of the movable frame (211), the outer surface of the movable frame (211) is slidably connected to a limit rod (212), and the lower surface of the limit rod (212) is fixedly connected to the upper surface of the lifting plate (204).

3. The surface micro-processing equipment for metal material processing and production according to claim 2, characterized in that: The detection mechanism (2) includes a second geared motor (205) fixedly connected to the outer surface of the fixed frame (213). The output shaft of the second geared motor (205) is fixedly connected to a rotating protrusion (206). A first electric telescopic rod (207) is fixedly connected to the lower surface of the base (1). A clamping plate (208) is fixedly connected to the output end of the outer surface of the first electric telescopic rod (207). The outer surface of the clamping plate (208) is slidably connected to the upper surface of the base (1).

4. The surface micro-processing equipment for metal material processing and production according to claim 3, characterized in that: Two sets of rotating protrusions (206) are provided. The outer surface of the other set of rotating protrusions (206) is rotatably connected to the outer surface of the clamping plate (208), and the outer surfaces of the two sets of rotating protrusions (206) are at the same height. A metal pipe (4) is fixedly and slidably connected to the outer surface of the rotating protrusions (206).

5. The surface micro-processing equipment for metal material processing and production according to claim 1, characterized in that: The vacuum pump (301) has a first connecting pipe (302) fixedly connected to its air intake port. The other end of the first connecting pipe (302) is fixedly connected to the inner wall of the integrated box (303), and a filter screen is fixedly connected to one end of the first connecting pipe (302) that passes through the inner wall of the integrated box (303).

6. The surface micro-processing equipment for metal material processing and production according to claim 5, characterized in that: A filter frame (306) is slidably connected to the inner wall of the integrated box (303), and one side of the filter frame (306) is lower than the height of the connection between the second connecting pipe (304) and the inner wall of the integrated box (303).

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