Disk washer machining device capable of achieving automatic discharging

Abstract

The utility model discloses a disk washer machining device capable of automatically discharging. The disk washer machining device comprises a workbench, a feeding assembly, a discharging assembly and a machining assembly. According to the disk washer machining device, through the arranged discharging assembly, when disk washers need to be machined, the disk washers are firstly placed on the surface of a connecting plate, then a movable column is driven to move on a third sliding rail, and the movable column drives a silica gel pad to move, so that the disk washers are clamped between the connecting plate and the silica gel pad; an air cylinder pushes a sliding table to move on a second sliding rail, after a fixing plate moves downwards, a first motor is driven to work, a grinding wheel is in a rotating state, one face of the disk gasket can be ground, then the fixing plate moves upwards, a second motor drives a connecting plate to rotate, and under the action of a bearing, the disk gasket is ground. When the disk washer is polished, the disk washer is moved into the placing table, and the size and the appearance of the disk washer are detected through the industrial camera.

Description

Technical Field

[0001] This utility model relates to the field of magnetic disk gasket technology, and in particular to an automatic feeding magnetic disk gasket processing device. Background Technology

[0002] A disk washer is a mechanical part typically used to reduce friction, prevent loosening, and distribute pressure. In mechanical equipment, disk washers are placed between two contact surfaces to reduce direct contact between them, thereby reducing friction and wear. In the production of disk washers, processing equipment is one of the essential pieces of equipment.

[0003] In practical use, existing processing equipment requires grinding of disk washers. However, during this process, the fixture can only expose one side of the disk washer, and the other side needs to be exposed again. Furthermore, the unloading process cannot be fully automated, thus reducing the processing efficiency of disk washers. Therefore, it is necessary to provide an automatic unloading disk washer processing device that can automatically flip the disk washer, thereby enabling rapid processing of disk washers and improving processing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide an automatic unloading disk gasket processing device to solve the problem mentioned in the background art that existing processing devices require grinding of disk gaskets during actual use, but in this process, the fixture can only expose one side of the disk gasket, and the other side of the disk gasket needs to be exposed again. Moreover, the unloading process cannot be fully automated, thus reducing the processing efficiency of disk gaskets.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an automatic feeding device for processing magnetic disk washers, comprising:

[0007] A worktable, a loading assembly, a unloading assembly, and a processing assembly; the loading assembly is located on one side of the worktable, the unloading assembly is located at one end of the worktable, and the processing assembly is located at the other end of the worktable;

[0008] The feeding assembly includes a support column, a second slide rail, a slide table, a cylinder, a fixing plate, a grinding component, and an adjusting component. There are two sets of support columns. The support column is fixed to the other end of the upper surface of the worktable. The second slide rail is fixed to the outer surface of any set of support columns. The slide table is slidably connected to the outside of the second slide rail. The cylinder is fixed to the upper surface of the support column. The fixing plate is fixed to the outer surface of the slide table. The grinding component is located at one end of one of the support columns, and the adjusting component is located on the other side of the grinding component.

[0009] Furthermore, the grinding component includes a first motor, a grinding wheel, a connecting column, a mounting bracket, a second motor, and a connecting plate; the first motor is fixed to the lower surface of the fixing plate located on one side, the grinding wheel is fixed to the output end of the first motor, the connecting column is fixed to the upper surface of the worktable and is located at the bottom of the second motor, the mounting bracket is fixed to the outer surface of one side of the connecting column, the second motor is fixed to the outer surface of the mounting bracket, and the connecting plate is fixed to the output end of the second motor.

[0010] Furthermore, the adjusting component includes a third slide rail, a movable column, a support plate, a bearing, a connecting shaft, and a silicone pad; the third slide rail is fixed to the upper surface of the worktable and is located on the other side of the connecting column; the movable column is slidably connected to the outer surface of the third slide rail; the support plate is fixed to the upper surface of the movable column; the bearing is fixed inside the support plate; the connecting shaft is fixed to the inner ring of the bearing; and the silicone pad is fixed to the outer surface of the connecting shaft.

[0011] Furthermore, an industrial camera is fixed inside the fixed plate on the other side, and a placement platform is fixed on the upper surface of the workbench, with the placement platform located at the bottom of the fixed plate on the other side.

[0012] Furthermore, the unloading assembly includes a robotic arm, a collection frame, a three-jaw gripper, a fixing frame, a linear guide rail, and a guide belt; the robotic arm is fixed to the other side of the worktable surface, the collection frame is placed on the other side of the worktable surface, the three-jaw gripper is fixed to the output end of the robotic arm, the fixing frame is fixed to one side of the worktable surface, the linear guide rail is fixed to the outer surface of the other end of the fixing frame, and the guide belt is located inside the fixing frame.

[0013] Furthermore, the linear guide rail is externally slidably connected to a support platform. The lower surface of one end of the support platform is fixed to the upper surface of the guide belt. A vertical slide rail is fixed to the outer surface of the other end of the support platform. A fixing column is fixed to the outer surface of the vertical slide rail. A pneumatic gripper is fixed to the outer surface of the fixing column. A total of three sets of pneumatic grippers are provided.

[0014] Furthermore, the feeding assembly includes a conveyor belt, a support frame, a first slide rail, and a placement rack; the conveyor belt is located on the top of one side of the workbench, the support frame is fixed to one side of the upper surface of the workbench, the first slide rail is fixed to the upper surface of the support frame, and the placement rack is slidably connected to the outside of the first slide rail.

[0015] Compared with existing technologies, the advantages of this utility model are:

[0016] I. This utility model, through its feeding assembly, allows for the processing of magnetic disk washers. First, the washer is placed on the surface of the connecting plate. Then, a movable column moves along the third slide rail, causing a silicone pad to move, clamping the washer between the connecting plate and the silicone pad. A cylinder pushes a slide table along the second slide rail, lowering the fixed plate and driving the first motor to rotate the grinding wheel, thus grinding one side of the washer. When processing the other side, the fixed plate moves upward, and the second motor drives the connecting plate to rotate. Under the action of the bearing, the connecting shaft rotates, causing the silicone pad to rotate with the connecting plate. After grinding, the washer is moved to the inside of the placement table. The fixed plate then moves to the desired position, allowing for the inspection of the washer's dimensions and appearance using an industrial camera. This solution automatically flips the washer, enabling rapid processing and improving efficiency.

[0017] II. Based on the first beneficial effect, with the coordinated use of the unloading and loading components, when the position of the magnetic disk washer to be processed needs to be moved, the magnetic disk washer is transported to the inside of the placement rack via a conveyor belt. The first slide rail pushes the placement rack to move, and then the pneumatic gripper performs a closing operation to clamp the magnetic disk washer. After that, the linear guide rail drives the fixed column to move horizontally, so that the pneumatic gripper moves to the top of the connecting column and the placement table. Then the pneumatic gripper is opened. Under the action of the robotic arm, the three-jaw gripper will move to the top of the placement table. Under the monitoring of the industrial camera, the three-jaw gripper in different positions will put qualified or unqualified products into the corresponding collection box. This solution realizes fully automated unloading. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0020] Figure 2 This is a structural diagram of the feeding assembly of this utility model;

[0021] Figure 3 This is a structural diagram of the processing component of this utility model;

[0022] Figure 4 This is a cross-sectional view of the second motor of this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 11. Workbench;

[0025] 21. Conveyor belt; 22. Support frame; 23. First slide rail; 24. Placement rack;

[0026] 31. Robotic arm; 311. Collection box; 32. Three-jaw gripper; 33. Fixture; 34. Linear guide rail; 35. Guide belt; 36. Support platform; 37. Vertical slide rail; 38. Fixed column; 39. Pneumatic gripper;

[0027] 41. Support column; 42. Second slide rail; 43. Slide table; 44. Cylinder; 45. Fixing plate; 46. Industrial camera; 47. Placement stage; 48. Grinding component; 481. First motor; 482. Grinding wheel; 483. Connecting column; 484. Mounting bracket; 485. Second motor; 486. Connecting plate; 49. Adjusting component; 491. Third slide rail; 492. Movable column; 493. Support plate; 494. Bearing; 495. Connecting shaft; 496. Silicone pad. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0031] Please see Figures 1-4 As shown, this embodiment is an automatic unloading disk washer processing device, comprising:

[0032] Workbench 11, loading assembly, unloading assembly and processing assembly; the loading assembly is located on one side of the workbench 11, the unloading assembly is located at one end of the workbench 11, and the processing assembly is located at the other end of the workbench 11;

[0033] A control box, not shown in the figure, is provided on the outer surface of the workbench 11. The control box is used to control the working status of each part in the device.

[0034] The feeding assembly includes a support column 41, a second slide rail 42, a slide table 43, a cylinder 44, a fixing plate 45, a grinding component 48, and an adjusting component 49. There are two sets of support columns 41. The support column 41 is fixed to the other end of the upper surface of the worktable 11. The second slide rail 42 is fixed to the outer surface of any set of support columns 41. The slide table 43 is slidably connected to the outside of the second slide rail 42. The cylinder 44 is fixed to the upper surface of the support column 41. The fixing plate 45 is fixed to the outer surface of the slide table 43. The grinding component 48 is located at one end of one support column 41, and the adjusting component 49 is located on the other side of the grinding component 48.

[0035] The support column 41 is used to support and install the second slide rail 42. The second slide rail 42 provides a moving platform for the slide table 43. The slide table 43 is used to move the fixing plate 45 to the required position. The fixing plate 45 is used to support and install the industrial camera 46 and the first motor 481. The grinding part 48 is used to process the surface of the magnetic disk washer. The adjusting part 49 is used to clamp the magnetic disk washer in the required position. The cylinder 44 drives the slide table 43 to move vertically on the second slide rail 42.

[0036] The grinding component 48 includes a first motor 481, a grinding wheel 482, a connecting column 483, a mounting bracket 484, a second motor 485, and a connecting plate 486. The first motor 481 is fixed to the lower surface of a fixing plate 45 located on one side. The grinding wheel 482 is fixed to the output end of the first motor 481. The connecting column 483 is fixed to the upper surface of the worktable 11 and is located at the bottom of the second motor 485. The mounting bracket 484 is fixed to the outer surface of one side of the connecting column 483. The second motor 485 is fixed to the outer surface of the mounting bracket 484. The connecting plate 486 is fixed to the output end of the second motor 485.

[0037] The first motor 481 serves as the power source for the rotation of the grinding wheel 482, which is used to grind the surface of the magnetic disk washer. The connecting column 483 is used to support and install the mounting bracket 484, which in turn supports and installs the second motor 485. The second motor 485 is used to rotate with the drive connecting plate 486, which is used to clamp the magnetic disk washer.

[0038] The adjusting component 49 includes a third slide rail 491, a movable column 492, a support plate 493, a bearing 494, a connecting shaft 495, and a silicone pad 496. The third slide rail 491 is fixed to the upper surface of the worktable 11 and is located on the other side of the connecting column 493. The movable column 492 is slidably connected to the outer surface of the third slide rail 491. The support plate 493 is fixed to the upper surface of the movable column 492. The bearing 494 is fixed inside the support plate 493. The connecting shaft 495 is fixed to the inner ring of the bearing 494. The silicone pad 496 is fixed to the outer surface of the connecting shaft 495.

[0039] The third slide rail 491 provides a moving platform for the movable column 492, which is used to change the position of the support plate 493. The support plate 493 provides mounting support for the bearing 494 and the connecting shaft 495. The bearing 494 enables the connecting shaft 495 to rotate under its action. The connecting shaft 495 is used to drive the silicone pad 496 to rotate synchronously. The silicone pad 496 is used to cooperate with the connecting plate 486 to clamp the magnetic disk washer in the required position.

[0040] An industrial camera 46 is fixed inside the fixing plate 45 on the other side, and a placement platform 47 is fixed on the upper surface of the worktable 11. The placement platform 47 is located at the bottom of the fixing plate 45 on the other side.

[0041] The industrial camera 46 is used to inspect the size and appearance of the disk gasket placed on the placement stage 47, which provides a platform for the disk gasket.

[0042] Working principle: When the disk washer needs to be processed, the disk washer is first placed on the surface of the connecting plate 486. Then, the movable column 492 is driven to move on the third slide rail 491. The movable column 492 drives the silicone pad 496 to move, so that the disk washer is clamped between the connecting plate 486 and the silicone pad 496. The cylinder 44 pushes the slide table 43 to move on the second slide rail 42, so that the fixed plate 45 moves down, driving the first motor 481 to work, so that the grinding wheel 482 rotates, thus grinding the disk washer. One side of the disk washer is polished. When the other side of the disk washer needs to be processed, the fixing plate 45 moves upward and the second motor 485 drives the connecting plate 486 to rotate. Under the action of the bearing 494, the connecting shaft 495 is in a rotating state, so that the silicone pad 496 rotates with the rotation of the connecting plate 486. After the disk washer is polished, the disk washer is moved to the inside of the placement stage 47. After the fixing plate 45 is moved down to the required position, the size and appearance of the disk washer can be inspected by the industrial camera 46.

[0043] This step automatically flips the disk gasket, allowing for rapid processing and thus improving processing efficiency.

[0044] Please see Figure 1 and Figure 2 As shown, this embodiment, based on the above embodiment, also includes a feeding assembly. The feeding assembly includes a robotic arm 31, a collection frame 311, a three-jaw gripper 32, a fixing frame 33, a linear guide rail 34, and a guide belt 35. The robotic arm 31 is fixed to the other side of the upper surface of the worktable 11, the collection frame 311 is placed on the other side of the upper surface of the worktable 11, the three-jaw gripper 32 is fixed to the output end of the robotic arm 31, the fixing frame 33 is fixed to one side of the upper surface of the worktable 11, the linear guide rail 34 is fixed to the outer surface of the other end of the fixing frame 33, and the guide belt 35 is located inside the fixing frame 33.

[0045] The robotic arm 31 is used to drive the three-jaw gripper 32 to precisely grasp and move the disk washer. The collection box 311 is used to collect the processed qualified and unqualified products. The fixed frame 33 is used for the guide belt 35 to move inside it. The linear guide rail 34 is used to drive the support table 36 to move to the required position. The guide belt 35 assists the support table 36 to move to the required position more smoothly.

[0046] The linear guide rail 34 is externally slidably connected to a support platform 36. The lower surface of one end of the support platform 36 is fixed to the upper surface of the guide belt 35. The outer surface of the other end of the support platform 36 is fixed to a vertical slide rail 37. The outer surface of the vertical slide rail 37 is fixed to a fixing post 38. The outer surface of the fixing post 38 is fixed to a pneumatic gripper 39. There are three sets of pneumatic grippers 39.

[0047] The support platform 36 is used to support and install the vertical slide rail 37, which is used to change the vertical direction of the fixing column 38. The fixing column 38 is used to support and install the pneumatic gripper 39, which is used to grip and release the disk gasket.

[0048] The feeding assembly includes a conveyor belt 21, a support frame 22, a first slide rail 23, and a placement rack 24; the conveyor belt 21 is located on the top of one side of the workbench 11, the support frame 22 is fixed to one side of the upper surface of the workbench 11, the first slide rail 23 is fixed to the upper surface of the support frame 22, and the placement rack 24 is slidably connected to the outside of the first slide rail 23.

[0049] The conveyor belt 21 is used to drive the disk gasket to be processed into the interior of the placement rack 24. The support frame 22 is used to support and install the worktable 11, and then support and install the first slide rail 23. The first slide rail 23 is used for the placement rack 24 to rotate on its surface. The interior of the placement rack 24 is used to store the disk gasket.

[0050] Working principle: When the position of the disk washer to be processed needs to be moved, the disk washer is transported to the inside of the placement rack 24 by the conveyor belt 21. The first slide rail 23 pushes the placement rack 24 to move. Then the pneumatic gripper 39 closes to clamp the disk washer. The linear guide rail 34 drives the fixed column 38 to move horizontally, so that the pneumatic gripper 39 moves to the top of the connecting column 483 and the placement table 47. Then the pneumatic gripper 39 is opened. Under the action of the robotic arm 31, the three-jaw gripper 32 will move to the top of the placement table 47. Under the monitoring of the industrial camera 46, the three-jaw gripper 32 in different positions puts the qualified or unqualified products into the corresponding collection box 311.

[0051] This step enables fully automated material feeding.

[0052] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0053] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic feeding device for processing magnetic disk washers, characterized in that, include: The workbench (11), the loading assembly, the unloading assembly, and the processing assembly; the loading assembly is located on one side of the workbench (11), the unloading assembly is located at one end of the workbench (11), and the processing assembly is located at the other end of the workbench (11); The feeding assembly includes a support column (41), a second slide rail (42), a slide table (43), a cylinder (44), a fixing plate (45), a grinding component (48), and an adjusting component (49). There are two sets of support columns (41). The support column (41) is fixed to the other end of the upper surface of the worktable (11). The second slide rail (42) is fixed to the outer surface of any set of the support columns (41). The slide table (43) is slidably connected to the outside of the second slide rail (42). The cylinder (44) is fixed to the upper surface of the support column (41). The fixing plate (45) is fixed to the outer surface of the slide table (43). The grinding component (48) is located at one end of one side of the support column (41), and the adjusting component (49) is located on the other side of the grinding component (48).

2. The automatic feeding magnetic disk washer processing device according to claim 1, characterized in that, The grinding component (48) includes a first motor (481), a grinding wheel (482), a connecting column (483), a mounting bracket (484), a second motor (485), and a connecting plate (486). The first motor (481) is fixed on the lower surface of the fixing plate (45) located on one side. The grinding wheel (482) is fixed on the output end of the first motor (481). The connecting column (483) is fixed on the upper surface of the worktable (11) and is located at the bottom of the second motor (485). The mounting bracket (484) is fixed on the outer surface of one side of the connecting column (483). The second motor (485) is fixed on the outer surface of the mounting bracket (484). The connecting plate (486) is fixed on the output end of the second motor (485).

3. The automatic feeding magnetic disk washer processing device according to claim 1, characterized in that, The adjusting component (49) includes a third slide rail (491), a movable column (492), a support plate (493), a bearing (494), a connecting shaft (495), and a silicone pad (496). The third slide rail (491) is fixed on the upper surface of the worktable (11) and is located on the other side of the connecting column (483). The movable column (492) is slidably connected to the outer surface of the third slide rail (491). The support plate (493) is fixed on the upper surface of the movable column (492). The bearing (494) is fixed inside the support plate (493). The connecting shaft (495) is fixed to the inner ring of the bearing (494). The silicone pad (496) is fixed to the outer surface of the connecting shaft (495).

4. The automatic feeding magnetic disk washer processing device according to claim 1, characterized in that, An industrial camera (46) is fixed inside the fixed plate (45) on the other side, and a placement platform (47) is fixed on the upper surface of the worktable (11). The placement platform (47) is located at the bottom of the fixed plate (45) on the other side.

5. The automatic feeding magnetic disk washer processing device according to claim 1, characterized in that, The unloading assembly includes a robotic arm (31), a collection frame (311), a three-jaw gripper (32), a fixed frame (33), a linear guide rail (34), and a guide belt (35). The robotic arm (31) is fixed on the other side of the upper surface of the worktable (11), the collection frame (311) is placed on the other side of the upper surface of the worktable (11), the three-jaw gripper (32) is fixed on the output end of the robotic arm (31), the fixed frame (33) is fixed on one side of the upper surface of the worktable (11), the linear guide rail (34) is fixed on the outer surface of the other end of the fixed frame (33), and the guide belt (35) is located inside the fixed frame (33).

6. The automatic unloading magnetic disk washer processing device according to claim 5, characterized in that, The linear guide rail (34) is externally slidably connected to a support platform (36). The lower surface of one end of the support platform (36) is fixed to the upper surface of the guide belt (35). The outer surface of the other end of the support platform (36) is fixed to a vertical slide rail (37). The outer surface of the vertical slide rail (37) is fixed to a fixing column (38). The outer surface of the fixing column (38) is fixed to a pneumatic gripper (39). There are three sets of pneumatic grippers (39).

7. The automatic feeding magnetic disk washer processing device according to claim 1, characterized in that, The feeding assembly includes a conveyor belt (21), a support frame (22), a first slide rail (23), and a placement rack (24); the conveyor belt (21) is located on the top of one side of the workbench (11), the support frame (22) is fixed on one side of the upper surface of the workbench (11), the first slide rail (23) is fixed on the upper surface of the support frame (22), and the placement rack (24) is slidably connected to the outside of the first slide rail (23).

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