Deburring device for ceramic production
By designing a clamping and shifting mechanism to achieve automatic flipping of ceramic slabs, the problem of existing devices being unable to flip automatically is solved, improving grinding efficiency and ensuring safety.
Patent Information
- Application Number
- CN202521238573.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2035-06-17
AI Technical Summary
Existing ceramic production equipment cannot automatically flip the slabs, making manual flipping laborious and posing a risk of hand injuries.
A deburring device including a clamping mechanism and a shifting mechanism was designed. The clamping mechanism stabilizes the sheet metal, the shifting mechanism drives the sheet metal to flip, and the automatic flipping is achieved by a motor, avoiding manual operation.
It enables automatic flipping of the board, improves sanding efficiency, saves manpower, and avoids the risk of hand cuts.
Smart Images

Figure CN224239075U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic production technology, specifically a deburring device for ceramic production. Background Technology
[0002] As we all know, there are many types of ceramic slabs, which are widely used in various industries. During the processing of ceramic slabs, burrs are easily generated on the surface of the ceramic slabs. The burrs on the surface of the ceramic slabs will affect the quality and appearance of the ceramic slabs. Generally, the burrs need to be removed. The removal of burrs is usually done manually, that is, manually using sandpaper to grind the burrs on the surface of the workpiece. This process is time-consuming and inefficient.
[0003] An investigation revealed that a Chinese utility model patent discloses a deburring device for ceramic production (publication number: CN220330854U), which includes a workbench and a plate body. A base plate is fixedly installed at the lower end of the workbench, and the plate body is placed on the upper end of the workbench. A first lifter is provided above the workbench, and support rods are fixedly installed on both sides of the first lifter. A motor is fixedly installed at the output end of the first lifter, and a mounting plate is fixedly installed at the output end of the motor.
[0004] Although the aforementioned patent can securely place the board body on the workbench by setting suction cups, thereby improving the stability of the board body during the deburring process, and can further improve the grinding efficiency by automatically grinding the board body with a grinding disc set above the board body, after grinding the upper surface of the board body, the lower surface of the board body still needs to be ground. However, this device does not have the ability to flip the board body, and the operator still needs to flip it manually. The board body is relatively heavy, and it is quite laborious to flip the board body. Moreover, the unground board body has many burrs, which can easily scratch the operator's hands.
[0005] Therefore, this utility model provides a deburring device for ceramic production to solve the above-mentioned problems. Utility Model Content
[0006] (a) Technical problems to be solved
[0007] This invention provides a deburring device for ceramic production, which aims to solve the problems mentioned in the background art.
[0008] (II) Technical Solution
[0009] To achieve the above objectives, this utility model provides the following technical solution: It includes a workbench and a mounting frame mounted on the workbench. A mounting plate is movably connected to the mounting frame. A shifting mechanism is provided between the mounting plate and the mounting frame. The shifting mechanism includes two lead screws and a slider. The slider is fixedly connected to the mounting plate. A mounting block is rotatably connected to the side wall of the mounting plate. A clamping mechanism is connected to the mounting block. The clamping mechanism includes two first limiting blocks and a second limiting block for clamping and limiting the side wall of the plate. The second limiting block is rotatably connected to the first limiting block. Both first limiting blocks are rotatably connected to the mounting block. Two gears are rotatably connected to the mounting block, and the two gears mesh with each other. The two gears are respectively fixedly connected to the two first limiting blocks.
[0010] As a preferred technical solution of this application, the top of the mounting block is rotatably connected to a first worm gear and a first worm, and the first worm meshes with the first worm gear. The first worm gear is coaxially fixed with a gear. The first limiting block is rotatably connected to a second worm gear and a second worm, and the second worm gear meshes with the second worm. The second worm gear is fixedly connected to the second limiting block.
[0011] As a preferred technical solution of this application, the displacement mechanism further includes two pulleys, and the two pulleys are respectively fixed coaxially with two lead screws. A transmission belt is connected between the two pulleys. The mounting bracket is symmetrically provided with sliding grooves, and the slider is slidably connected in the sliding grooves. The lead screw is rotatably connected in the sliding grooves and threadedly connected to the slider.
[0012] As a preferred technical solution of this application, a third motor and a fourth motor are fixedly connected to the mounting block and the first limiting block, respectively, and the output ends of the third motor and the fourth motor are coaxially fixed with the first worm and the second worm, respectively.
[0013] As a preferred technical solution of this application, a first motor is fixedly connected to the side wall of the mounting bracket, and the output end of the first motor is fixed coaxially with the lead screw.
[0014] As a preferred technical solution of this application, a second motor is fixedly connected to the side wall of the mounting plate, and the output end of the second motor is fixedly connected to the mounting block.
[0015] (III) Beneficial Effects
[0016] By setting a clamping mechanism to clamp and limit the plate, the first and second limiting blocks in the clamping mechanism can be adjusted according to the size and shape of the plate, so that the first and second limiting blocks abut against the side wall of the plate to the maximum extent, improving the clamping stability of the plate. The plate is moved by the shifting mechanism, so that the plate has enough space to flip. Then, the second motor is started to drive the plate to flip. Finally, the shifting mechanism drives the flipped plate to return to its original position so that the plate can be ground again. There is no need for the staff to manually flip the plate, saving effort and effectively avoiding the burrs on the plate from scratching the hands. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of a deburring device for ceramic production.
[0018] Figure 2 A top view of the mounting frame in a deburring device for ceramic production;
[0019] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0020] Figure 4 A top cross-sectional view of a mounting block in a deburring device for ceramic production;
[0021] Figure 5 for Figure 4 Enlarged view of point B in the middle.
[0022] In the picture:
[0023] 1. Workbench; 2. Mounting bracket; 3. Lead screw; 4. Slider; 5. Mounting plate; 6. First motor; 7. Second motor; 8. First limit block; 9. Second limit block; 10. Transmission belt; 11. Pulley; 12. Mounting block; 13. First worm gear; 14. First worm; 15. Third motor; 16. Gear; 17. Second worm gear; 18. Second worm; 19. Fourth motor. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] This utility model provides a deburring device for ceramic production, such as... Figures 1-5As shown, the technical solution includes a workbench 1 and a mounting frame 2 mounted on the workbench 1. It should be noted that the workbench 1 is equipped with an electric suction cup for fixing the plate, and a grinding disc for removing burrs is provided above the plate. The electric suction cup and the grinding disc are existing technologies and will not be elaborated on here. A mounting plate 5 is movably connected to the mounting frame 2. A shifting mechanism is provided between the mounting plate 5 and the mounting frame 2. The shifting mechanism includes two lead screws 3 and a slider 4. The slider 4 is fixedly connected to the mounting plate 5. A mounting block 12 is rotatably connected to the side wall of the mounting plate 5. A clamping mechanism is connected to the mounting block 12. The clamping mechanism includes two first limiting blocks 8 and second limiting blocks 9 for clamping and limiting the side wall of the plate. The second limiting block 9 is rotatably connected to the first limiting block 8. Both first limiting blocks 8 are rotatably connected to the mounting block 12. Two gears 16 are rotatably connected to the mounting block 12, and the two gears 16 mesh with each other. The two gears 16 are fixedly connected to the two first limiting blocks 8 respectively.
[0026] By setting a clamping mechanism to limit the clamping of the board, and then driving the clamped board to move through a shifting mechanism, the board has enough space to flip. Then, the second motor 7 is started to drive the board to flip. Finally, the shifting mechanism drives the flipped board to return to its original position so that the board can continue to be polished. There is no need for workers to manually flip the board, saving effort and effectively avoiding burrs on the board from scratching their hands.
[0027] A first worm gear 13 and a first worm 14 are rotatably connected to the top of the mounting block 12, with the first worm 13 meshing with the first worm gear 14. The first worm gear 13 is coaxially fixed with the gear 16. A second worm gear 17 and a second worm 18 are rotatably connected to the first limiting block 8, with the second worm gear 17 meshing with the second worm 18. The second worm gear 17 is fixedly connected to the second limiting block 9. A third motor 15 and a fourth motor 19 are fixedly connected to the mounting block 12 and the first limiting block 8, respectively. The output ends of the third motor 15 and the fourth motor 19 are respectively connected to the first worm 14 and the second worm 18. Coaxial fixing; the first limiting block 8 and the second limiting block 9 in the clamping mechanism can be adjusted according to the size and shape of the plate, so that the first limiting block 8 and the second limiting block 9 abut against the side wall of the plate to the maximum extent, thereby improving the clamping stability of the plate; it should be noted that there is a self-locking property between the worm gear and the worm. Rotating the worm can drive the worm gear to rotate, and vice versa. This can limit the first limiting block 8 and the second limiting block 9 to rotate at any angle, preventing the first limiting block 8 and the second limiting block 9 from deflecting under the action of external force, which would affect the clamping stability of the plate.
[0028] The shifting mechanism also includes two pulleys 11, which are coaxially fixed to two lead screws 3 respectively. A transmission belt 10 is connected between the two pulleys 11. The mounting frame 2 is symmetrically provided with sliding grooves, and the slider 4 is slidably connected in the sliding grooves. The lead screw 3 is rotatably connected in the sliding grooves and threadedly connected to the slider 4. A first motor 6 is fixedly connected to the side wall of the mounting frame 2. The output end of the first motor 6 is coaxially fixed to the lead screw 3. A second motor 7 is fixedly connected to the side wall of the mounting plate 5. The output end of the second motor 7 is fixedly connected to the mounting block 12.
[0029] It should be noted that the first motor 6, the second motor 7, the third motor 15, and the fourth motor 19 are all connected to an external power source via wires. The external power source includes a battery for providing power to the first motor 6, the second motor 7, the third motor 15, and the fourth motor 19, and a control switch for controlling their start and stop. The external power source is existing technology. The specific model specifications of the first motor 6, the second motor 7, the third motor 15, and the fourth motor 19 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts existing technology in this field, so it will not be described in detail.
[0030] In summary: During operation, the third motor 15 is started to drive the first worm 14 and the first worm wheel 13 to rotate. The two gears 16 driven by the rotating first worm wheel 13 rotate in opposite directions, thereby driving the two first limit blocks 8 to rotate in opposite directions. Then, the fourth motor 19 on the first limit block 8 is started to drive the second worm 18 to rotate. The rotating second worm 18 drives the second limit block 9 to rotate through the second worm wheel 17, so that the first limit block 8 and the second limit block 9 abut against the side wall of the plate to the maximum extent, thereby firmly clamping the plate.
[0031] The first motor 6 is started, which drives the two lead screws 3 to rotate synchronously through the pulley 11 and the transmission belt 10. The rotating lead screw 3 drives the mounting plate 5 to move through the slider 4, thereby moving the plate clamped and fixed on the mounting plate 5 away from the worktable 1, so that the plate has enough space to flip. Finally, the second motor 7 is started to drive the mounting block 12 to rotate, thereby causing the clamped plate to flip. After flipping, the plate is moved back to the worktable 1 through the shifting mechanism for further grinding.
[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A deburring device for ceramic production, comprising a worktable (1) and a mounting bracket (2) mounted on the worktable (1), characterized in that: A mounting plate (5) is movably connected to the mounting frame (2). A shifting mechanism is provided between the mounting plate (5) and the mounting frame (2). The shifting mechanism includes two lead screws (3) and a slider (4). The slider (4) is fixedly connected to the mounting plate (5). A mounting block (12) is rotatably connected to the side wall of the mounting plate (5). A clamping mechanism is connected to the mounting block (12). The clamping mechanism includes two first limiting blocks (8) and second limiting blocks (9) for clamping and limiting the side wall of the plate. The second limiting block (9) is rotatably connected to the first limiting block (8). Both first limiting blocks (8) are rotatably connected to the mounting block (12). Two gears (16) are rotatably connected to the mounting block (12). The two gears (16) mesh with each other. The two gears (16) are fixedly connected to the two first limiting blocks (8) respectively.
2. The deburring device for ceramic production according to claim 1, characterized in that: The top of the mounting block (12) is rotatably connected to a first worm wheel (13) and a first worm (14), and the first worm (14) meshes with the first worm wheel (13). The first worm wheel (13) is coaxially fixed with the gear (16). The first limiting block (8) is rotatably connected to a second worm wheel (17) and a second worm (18), and the second worm wheel (17) meshes with the second worm (18). The second worm wheel (17) is fixedly connected to the second limiting block (9).
3. The deburring device for ceramic production according to claim 1, characterized in that: The displacement mechanism also includes two pulleys (11), and the two pulleys (11) are coaxially fixed with two lead screws (3) respectively. A transmission belt (10) is connected between the two pulleys (11). The mounting bracket (2) is symmetrically provided with sliding grooves, and the slider (4) is slidably connected in the sliding groove. The lead screw (3) is rotatably connected in the sliding groove and threadedly connected to the slider (4).
4. The deburring device for ceramic production according to claim 2, characterized in that: The mounting block (12) and the first limiting block (8) are respectively fixedly connected to a third motor (15) and a fourth motor (19), and the output ends of the third motor (15) and the fourth motor (19) are respectively fixed coaxially with the first worm (14) and the second worm (18).
5. The deburring device for ceramic production according to claim 1, characterized in that: A first motor (6) is fixedly connected to the side wall of the mounting bracket (2), and the output end of the first motor (6) is fixed coaxially with the lead screw (3).
6. The deburring device for ceramic production according to claim 1, characterized in that: A second motor (7) is fixedly connected to the side wall of the mounting plate (5), and the output end of the second motor (7) is fixedly connected to the mounting block (12).