Full-automatic composite die cutting one-step forming machine for roll paper
The design of the fully automatic roll paper composite die-cutting machine solves the problems of high labor costs, material waste and low production efficiency in the traditional roll paper composite die-cutting process, and achieves stable feeding, automatic discharge and high-efficiency production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HU BEI JIN BO SHI XIN CAI LIAO KE JI YOU XIAN GONG SI
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-15
AI Technical Summary
Traditional roll paper composite die-cutting process suffers from high labor costs, serious material waste, low production efficiency, and loose equipment integration, failing to meet the needs of modern large-scale, high-efficiency production.
A fully automatic roll paper composite die-cutting one-time forming machine was designed, including a drive feeding component and a cutting and discharging component. The stable feeding of roll paper is achieved by the meshing of the drive gear and the driven gear, and the discharging motor drives the swing rod to achieve automatic discharging. The machine integrates the composite and die-cutting processes and improves production efficiency.
It achieves stable feeding and automatic unloading of roll paper, reduces labor costs, reduces material waste, improves production efficiency, and meets the needs of modern large-scale production.
Smart Images
Figure CN224239767U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of paper processing technology, and more specifically, to a fully automatic roll paper composite die-cutting one-time forming machine. Background Technology
[0002] In the printing and packaging industry, traditional roll-to-roll paper lamination and die-cutting processes have several shortcomings. Previously, to produce packaging boxes from two or more rolls of paper laminated together, the rolls needed to be laminated and slit into individual sheets of laminated paperboard on a laminating machine, and then these sheets were die-cut on a die-cutting machine. This method has the following problems: high labor costs, requiring a large amount of manpower for paper handling; the transfer from the laminating machine to the die-cutting machine is labor-intensive and time-consuming, increasing production costs and resulting in low efficiency; significant material waste, as die-cutting of individual sheets of laminated paperboard leaves a large amount of scrap, reducing the utilization rate of the roll paper and causing resource waste; low production efficiency, cumbersome processes, and loose connections between equipment, leading to a long overall production cycle and failing to meet the demands of modern large-scale, high-efficiency production. Utility Model Content
[0003] To overcome the above-mentioned defects, the embodiments of this disclosure provide a fully automatic roll paper composite die-cutting one-time forming machine, which solves the technical problems of low production efficiency, cumbersome processes, and loose connection between equipment in related technologies / prior technologies, resulting in a long overall production cycle and failing to meet the needs of modern large-scale and high-efficiency production.
[0004] According to one aspect, at least one embodiment of this disclosure provides a fully automatic roll-to-roll paper composite die-cutting machine, comprising:
[0005] A processing table, on which a support frame is provided;
[0006] A drive feeding assembly is disposed on the upper end face of the support frame;
[0007] A cutting and discharging assembly is disposed on the upper end face of the processing table;
[0008] The drive feeding assembly includes a feed pipe disposed at the upper end of the support frame. Drive ports are opened on opposite sides of the feed pipe. A motor platform is disposed on the processing table. An output motor is disposed on the motor platform. A drive rod is disposed at the output end of the output motor. A drive wheel is disposed at the top of the drive rod. A drive gear is mounted on the drive wheel. A rotation shaft is disposed on the upper end face of the motor platform. A driven rod is embedded inside the rotation shaft. A driven wheel is disposed at the upper end of the driven rod. A driven gear is disposed at the upper end of the driven wheel. The driven gear meshes with the drive gear.
[0009] As a further technical solution, the driving wheel and the driven wheel are located on opposite sides of the feed pipe, and the driving wheel and the driven wheel are embedded in the drive port.
[0010] As a further technical solution, the cutting and discharging assembly includes a clearance port, which is opened on the processing table. A discharging motor is provided on the processing table, and a stabilizing sleeve is provided at the output end of the discharging motor. A swing rod is provided on the side wall of the stabilizing sleeve, and the lower end of the swing rod is embedded in the clearance port. A discharging groove is provided on the side wall of the processing table, and a sliding plate is provided inside the discharging groove.
[0011] As a further technical solution, a swing table is provided on the processing table, a swing motor is provided on the upper surface of the swing table, a swing frame is provided at the output end of the swing motor, and a positioning shaft is provided at one end of the swing frame.
[0012] As a further technical solution, the side wall of the support frame is provided with a fixing frame, the side wall of the fixing frame is provided with a positioning plate, and the driven rod and the driving rod are both inserted into the positioning plate.
[0013] As a further technical solution, the positioning plate is provided with a limit port, the driven rod and the driving rod pass through the limit port, and the limit port has a built-in bearing movable assembly.
[0014] As a further technical solution, the swing frame is provided with an insertion hole, the inner wall of the insertion hole is provided with a positioning groove, the positioning groove is provided with a positioning key, and the positioning key is fixedly installed with the output end of the swing motor.
[0015] As a further technical solution, the driven wheel and the driving wheel are provided with tube insertion grooves on their side walls, and the tube insertion grooves match the inner side wall contour of the feed pipe.
[0016] The beneficial effects of the embodiments disclosed herein are as follows:
[0017] 1. In this disclosure, the drive rod and drive wheel are driven to rotate by the output motor. The driving gear on the drive wheel meshes with the driven gear on the driven wheel, so that the drive wheel and the driven wheel rotate synchronously. Moreover, the drive wheel and the driven wheel are located on opposite sides of the feed tube and embedded in the drive port. The insertion groove of its side wall matches the contour of the inner side wall of the feed tube. This design enables the roll paper to receive a stable and uniform driving force during the feeding process, ensuring that the paper enters the processing stage smoothly and avoiding problems such as jamming and wrinkling of the paper during feeding. This effectively improves the stability and efficiency of feeding, thereby improving the production efficiency of the entire forming machine.
[0018] 2. In this disclosure, the discharge motor drives the stabilizing sleeve and the swing rod to move. The lower end of the swing rod is embedded in the drive port, which can smoothly push the processed roll of paper to the discharge trough. The slide plate installed in the discharge trough can guide the material to slide down in a preset direction and path, realizing an automated discharge process. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0020] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;
[0021] Figure 2 This is a side view of the feed tube of this disclosure;
[0022] Figure 3 This is a cross-sectional view of the feed pipe disclosed herein;
[0023] Figure 4 Appendix to this disclosure Figure 1 Enlarged view of part A;
[0024] Figure 5 This is a reference diagram showing the working state of the swing frame from another angle.
[0025] In the diagram: 1. Processing table; 2. Support frame; 3. Drive feeding assembly; 3-1. Feed pipe; 3-2. Drive port; 3-3. Motor platform; 3-4. Output motor; 3-5. Drive rod; 3-6. Drive wheel; 3-7. Drive gear; 3-8. Rotation shaft; 3-9. Driven rod; 3-10. Driven wheel; 3-11. Driven gear; 4. Cutting and discharging assembly; 4-1. Clearing port; 4-2. Discharge motor; 4-3. Stabilizing sleeve; 4-4. Swing rod; 4-5. Discharge chute; 4-6. Slide plate; 5. Swing table; 6. Swing motor; 7. Swing frame; 8. Positioning shaft; 9. Fixing frame; 10. Positioning plate; 11. Limit port; 12. Insertion hole; 13. Positioning groove; 14. Positioning key; 15. Inserting tube groove. Detailed Implementation
[0026] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0027] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0028] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0029] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0030] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0031] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0032] like Figures 1-5 As shown, it illustrates a fully automatic roll-to-roll paper composite die-cutting machine of this disclosure, comprising:
[0033] A processing table 1 is provided with a support frame 2.
[0034] Drive the feeding assembly 3, which is located on the upper surface of the support frame 2;
[0035] Cutting and discharge assembly 4 is disposed on the upper end face of processing table 1;
[0036] The drive feeding assembly 3 includes a feed pipe 3-1, which is located at the upper end of the support frame 2. Drive ports 3-2 are opened on opposite sides of the feed pipe 3-1. A motor platform 3-3 is provided on the processing table 1. An output motor 3-4 is provided on the motor platform 3-3. A drive rod 3-5 is provided at the output end of the output motor 3-4. A drive wheel 3-6 is provided at the top of the drive rod 3-5. A drive gear 3-7 is mounted on the drive wheel 3-6. A rotation shaft 3-8 is provided on the upper end face of the motor platform 3-3. A driven rod 3-9 is embedded inside the rotation shaft 3-8. A driven wheel 3-10 is provided at the upper end of the driven rod 3-9. A driven gear 3-11 is provided at the upper end of the driven wheel 3-10. The driven gear 3-11 meshes with the drive gear 3-7.
[0037] The cutting and discharge assembly 4 includes a clearance port 4-1, which is located on the processing table 1. A discharge motor 4-2 is installed on the processing table 1. A stabilizing sleeve 4-3 is installed at the output end of the discharge motor 4-2. A swing rod 4-4 is installed on the side wall of the stabilizing sleeve 4-3. The lower end of the swing rod 4-4 is embedded in the clearance port 4-1. A discharge groove 4-5 is installed on the side wall of the processing table 1. A sliding plate 4-6 is installed inside the discharge groove 4-5.
[0038] In some examples, when the output motor 3-4 starts, the drive rod 3-5 rotates accordingly, driving the drive wheel 3-6 and the drive gear 3-7 to rotate. Since the drive gear 3-7 meshes with the driven gear 3-11, the driven gear 3-11 will drive the driven rod 3-9 and the driven wheel 3-10 to rotate. The drive wheel 3-6 and the driven wheel 3-10 are located on opposite sides of the feed tube 3-1 and embedded in the drive port 3-2. Their rotation will generate friction on the roll paper in the feed tube 3-1, thereby realizing the feeding action of the roll paper. Moreover, the driven wheel 3-10 and the drive wheel 3-6 are provided with a tube groove 15 on their side walls. The tube groove 15 matches the inner side wall contour of the feed tube 3-1, which can better fit the roll paper and ensure the stability of the feeding.
[0039] After the discharge motor 4-2 starts, its output end drives the stabilizing sleeve 4-3 to rotate. The stabilizing sleeve 4-3 drives the swing rod 4-4 to swing. The swing of the swing rod 4-4 in the relief port 4-1 can push the roll of paper into the discharge trough 4-5, and the paper is discharged smoothly through the sliding plate 4-6.
[0040] like Figures 1-5 As shown, in this embodiment, the drive wheel 3-6 and the driven wheel 3-10 are located on opposite sides of the feed pipe 3-1, and the drive wheel 3-6 and the driven wheel 3-10 are embedded in the drive port 3-2.
[0041] In some examples, after the paper roll is inserted into the feed tube 3-1, it can be driven through the drive ports 3-2 on both sides. The rotation will generate friction on the paper roll inside the feed tube 3-1, thereby realizing the feeding action of the paper roll.
[0042] For example, such as Figure 1 As shown, a swing table 5 is provided on the processing table 1, a swing motor 6 is provided on the upper end of the swing table 5, a swing frame 7 is provided at the output end of the swing motor 6, and a positioning shaft 8 is provided at one end of the swing frame 7.
[0043] In some examples, the swing frame 7 mounted on the swing motor 6 swings as the swing motor 6 rotates, and the positioning shaft 8 can connect to the end of the paper roll. The paper roll is cut by a cutter at the gap between the positioning shaft 8 and the feed tube.
[0044] For example, such as Figure 1 As shown, a fixed frame 9 is provided on the side wall of the support frame 2, and a positioning plate 10 is provided on the side wall of the fixed frame 9. The driven rod 3-9 and the driving rod 3-5 are both inserted into the positioning plate 10. A limit port 11 is provided on the positioning plate 10. The driven rod 3-9 and the driving rod 3-5 pass through the limit port 11. The limit port 11 has a built-in bearing movable set.
[0045] In some examples, the driven rod 3-9 and the drive rod 3-5 are inserted into the limiting port 11 and, through the bearing assembly, the positioning plate 10 on the fixing frame 9 is used to stabilize the driven rod 3-9 and the drive rod 3-5 during rotation.
[0046] For example, such as Figure 4 As shown, the swing frame 7 is provided with an insertion hole 12, the inner side wall of the insertion hole 12 is provided with a positioning groove 13, the positioning groove 13 is provided with a positioning key 14, and the positioning key 14 is fixedly installed with the output end of the swing motor 6.
[0047] In some examples, the positioning groove 13 in the insertion hole 12 is assembled with the positioning key 14 so that the swing frame 7 is securely mounted on the output end of the swing motor 6.
[0048] For example, such as Figure 3 As shown, the driven wheel 3-10 and the drive wheel 3-6 are provided with a tube insertion groove 15 on their side walls, and the tube insertion groove 15 matches the inner side wall contour of the feed pipe 3-1.
[0049] In some examples, the insert groove 15 is used to contact the paper roll, making the paper roll more stable as it moves within the feed tube 3-1.
[0050] First, after the roll of paper is inserted into the feed tube 3-1, the output motor 3-4 starts, and the drive rod 3-5 rotates accordingly, driving the drive wheel 3-6 and the drive gear 3-7 to rotate. Since the drive gear 3-7 meshes with the driven gear 3-11, the driven gear 3-11 will drive the driven rod 3-9 and the driven wheel 3-10 to rotate. The drive wheel 3-6 and the driven wheel 3-10 are located on opposite sides of the feed tube 3-1 and are embedded in the drive port 3-2. Their rotation will affect the roll of paper inside the feed tube 3-1. The paper generates friction, thus realizing the feeding action of the paper roll. When one end of the paper roll moves to the positioning shaft 8, the cutting machine cuts it at the gap between the positioning shaft 8 and the feeding cylinder. The swing motor 6 drives the swing frame 7 to swing. At this time, the positioning shaft 8 is attached to the swing rod 4-4. At this time, the discharge motor 4-2 drives the stabilizing sleeve 4-3 to rotate. The swing rod 4-4 pushes the cut paper roll, causing the paper roll to fall onto the slide plate 4-6 for collection.
[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A fully automatic roll paper composite die-cutting and one-time forming machine, characterized in that, include: A processing table (1) is provided with a support frame (2); A drive feeding assembly (3) is disposed on the upper end face of the support frame (2); Cutting and discharge assembly (4), the cutting and discharge assembly (4) is disposed on the upper end surface of the processing table (1); The drive feeding assembly (3) includes a feed pipe (3-1), which is located at the upper end of the support frame (2). Drive ports (3-2) are opened on opposite sides of the feed pipe (3-1). A motor platform (3-3) is provided on the processing table (1), and an output motor (3-4) is provided on the motor platform (3-3). A drive rod (3-5) is provided at the output end of the output motor (3-4), and a drive wheel is provided at the top of the drive rod (3-5). (3-6) A drive gear (3-7) is mounted on the drive wheel (3-6). A rotation shaft (3-8) is provided on the upper end face of the motor platform (3-3). A driven rod (3-9) is embedded inside the rotation shaft (3-8). A driven wheel (3-10) is provided on the upper end of the driven rod (3-9). A driven gear (3-11) is provided on the upper end of the driven wheel (3-10). The driven gear (3-11) meshes with the drive gear (3-7).
2. The fully automatic roll paper composite die-cutting and forming machine according to claim 1, characterized in that, The drive wheel (3-6) and the driven wheel (3-10) are located on opposite sides of the feed pipe (3-1), and the drive wheel (3-6) and the driven wheel (3-10) are embedded in the drive port (3-2).
3. The fully automatic roll paper composite die-cutting and forming machine according to claim 1, characterized in that, The cutting and discharge assembly (4) includes a clearance port (4-1), which is located on the processing table (1). A discharge motor (4-2) is provided on the processing table (1). A stabilizing sleeve (4-3) is provided at the output end of the discharge motor (4-2). A swing rod (4-4) is provided on the side wall of the stabilizing sleeve (4-3). The lower end of the swing rod (4-4) is embedded in the clearance port (4-1). A discharge groove (4-5) is provided on the side wall of the processing table (1). A sliding plate (4-6) is provided inside the discharge groove (4-5).
4. The fully automatic roll paper composite die-cutting and forming machine according to claim 1, characterized in that, The processing table (1) is provided with a swing table (5), the upper end of the swing table (5) is provided with a swing motor (6), the output end of the swing motor (6) is provided with a swing frame (7), and one end of the swing frame (7) is provided with a positioning shaft (8).
5. The fully automatic roll paper composite die-cutting and forming machine according to claim 1, characterized in that, The support frame (2) has a fixing frame (9) on its side wall, and the fixing frame (9) has a positioning plate (10) on its side wall. The driven rod (3-9) and the driving rod (3-5) are both inserted into the positioning plate (10).
6. The fully automatic roll paper composite die-cutting and forming machine according to claim 5, characterized in that, The positioning plate (10) is provided with a limiting port (11), the driven rod (3-9) and the driving rod (3-5) pass through the limiting port (11), and the limiting port (11) has a built-in bearing movable sleeve.
7. The fully automatic roll paper composite die-cutting and forming machine according to claim 4, characterized in that, The swing frame (7) is provided with an insertion hole (12), and the inner side wall of the insertion hole (12) is provided with a positioning groove (13). The positioning groove (13) is provided with a positioning key (14), and the positioning key (14) is fixedly installed with the output end of the swing motor (6).
8. The fully automatic roll paper composite die-cutting and forming machine according to claim 1, characterized in that, The driven wheel (3-10) and the drive wheel (3-6) are provided with a tube insertion groove (15) on their side walls, and the tube insertion groove (15) matches the inner side wall contour of the feed pipe (3-1).