Vibration pressing device for burner block

Abstract

The utility model discloses a vibration pressing device for a burner block, which relates to the technical field of burner block processing, and comprises a base, a bearing plate is arranged on the outer top surface of the base, baffles which are mutually inserted are arranged on the periphery of the outer part of the bearing plate, and processing dies are symmetrically arranged outside the four baffles. And positioning assemblies are arranged outside the two machining molds, an adjusting assembly for driving the bearing plate to ascend and descend is arranged in the base, electric push rods are fixed to the outer walls of the front side and the rear side of the base, the output ends of the two electric push rods are jointly and fixedly connected with a top plate, and a compaction assembly is arranged on the outer bottom face of the top plate. According to the burner block pressing device, the corresponding die and the corresponding pressing block can be conveniently replaced according to needs in a bolt threaded connection mode, then burner blocks of different sizes and specifications can be pressed, meanwhile, under the mutual cooperation of the threaded rod, the inserting plate, the sliding block, the inserting plate and the square sleeve, the die is limited and fixed, and the situation that the production effect is affected due to movement is prevented.

Description

Technical Field

[0001] This utility model relates to the field of burner brick processing technology, and in particular to a vibration pressing device for burner bricks. Background Technology

[0002] Burner bricks are a common name for combustion devices used in industrial fuel furnaces. They usually refer to the main body of the combustion device, which has a fuel inlet, an air inlet, and an outlet. It plays a role in distributing fuel and combustion air and spraying them out in a certain way for combustion. Currently, the traditional casting molding production method for burner bricks has low yield and low efficiency, and is gradually being replaced by the machine pressing production method using a pressing device.

[0003] However, current pressing devices are not suitable for changing molds according to actual production needs, resulting in poor applicability and limiting their long-term use and widespread adoption. Therefore, those skilled in the art have provided a vibration pressing device for burner bricks to solve the problems mentioned in the background section. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a vibration pressing device for burner bricks, which solves the problem mentioned in the background technology that makes it difficult to change the corresponding mold according to actual production needs, resulting in poor applicability and the inability to use and promote it for a long time.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a vibration pressing device for burner bricks, comprising a base, a receiving plate provided on the outer top surface of the base, interlocking baffles provided around the outer perimeter of the receiving plate, symmetrical processing molds provided on the outer sides of the four baffles, positioning components provided on the outer sides of the two processing molds, an adjustment component for driving the receiving plate to rise and fall provided inside the base, electric push rods fixed on the front and rear outer walls of the base, the output ends of the two electric push rods being fixedly connected to a top plate, and a compaction component provided on the outer bottom surface of the top plate.

[0006] The positioning assembly includes threaded rods rotatably mounted on the top of the outer walls on both sides of the base. Each of the two threaded rods has a slider threaded onto its outer wall. A plate is fixed to one end of each slider. Square sleeves are fixed at the center of the opposite outer walls of the two processing molds. One end of each plate is inserted into the inner side of the two square sleeves. The two sliders are slidably connected to each other via guide rods on the side closest to the base. The two processing molds are U-shaped and are threadedly fixed to each other by positioning bolts.

[0007] As a further technical solution of this utility model, the adjustment component includes a square cavity opened at the center of the outer top surface of the base. A connecting plate is fixedly installed on the bottom of the inner side wall of the square cavity. A lead screw is rotatably installed on the outer top surface of the connecting plate. A cylinder is threaded onto the outer side of the lead screw. A connecting sleeve is fixed on the outer bottom surface of the receiving plate corresponding to the square cavity. One end of the cylinder is inserted into the inner side of the connecting sleeve and fixed to each other by bolts.

[0008] As a further technical solution of this utility model, a rotating shaft is rotatably installed on the left inner wall of the square cavity and below the connecting plate. One end of the rotating shaft is fixed with a bevel gear, while the other end extends rotatably to the left outer wall of the base. A drive motor is fixedly installed on the left outer wall of the base. The output end of the drive motor is fixedly connected to the rotating shaft. One end of the lead screw extends rotatably to the outer bottom surface of the connecting plate, and a bevel gear is fixed on its outer circumferential surface. The bevel gear and the bevel gear are meshed.

[0009] As a further technical solution of this utility model, the compaction component includes a U-shaped sleeve fixedly installed at the center of the outer bottom surface of the top plate. A T-shaped block is slidably inserted inside the U-shaped sleeve. One end of the T-shaped block extends to the outer bottom surface of the U-shaped sleeve and is fixedly installed with a pressure block corresponding to the receiving plate. The U-shaped sleeve and the T-shaped block are threadedly fixed to each other by limiting bolts.

[0010] As a further technical solution of this utility model, a spiral plate is fixedly installed at the bottom of the outer side wall of the base.

[0011] As a further technical solution of this utility model, straight plates are fixedly installed at both ends of the outer peripheral sidewall of the cylinder, and the two straight plates are slidably connected to the inner walls of the front and rear sides of the square cavity.

[0012] This utility model provides a vibration pressing device for burner bricks, which has the following advantages compared with the prior art:

[0013] Beneficial effects:

[0014] 1. This design provides a vibratory pressing device for burner bricks. By using bolt threaded connections, it is easy to replace the corresponding molds and pressing blocks as needed, thereby pressing burner bricks of different sizes and specifications. At the same time, the threaded rod, insert plate, slider, insert plate and square sleeve work together to limit and fix the mold, prevent movement and affect the production effect, thereby improving the stability of production.

[0015] 2. The vibratory pressing device for burner bricks designed in this paper, through the interaction of the square cavity, connecting plate, screw, cylinder, rotating shaft, bevel gear one, bevel gear two and drive motor, can push the receiving plate to move up and down, thereby lifting the pressed burner bricks, making it easier for workers to pick them up and increasing the flexibility of use. Attached Figure Description

[0016] Figure 1 A first three-dimensional structural schematic diagram of a vibration pressing device for burner bricks;

[0017] Figure 2 A schematic diagram of the second three-dimensional structure of a vibration pressing device for burner bricks;

[0018] Figure 3 A cross-sectional three-dimensional structural schematic diagram of a vibration pressing device for burner bricks;

[0019] Figure 4 A schematic diagram of the first three-dimensional structure of a processing mold for a vibration pressing device for burner bricks;

[0020] Figure 5 This is a schematic diagram of the second three-dimensional structure of a processing mold for a vibration pressing device for burner bricks.

[0021] In the picture:

[0022] 1. Base; 101. Support plate; 102. Baffle; 103. Machining mold; 104. Electric push rod; 105. Top plate;

[0023] 2. Positioning assembly; 201. Threaded rod; 202. Slider; 203. Insert plate; 204. Square sleeve; 205. Guide rod; 206. Positioning bolt;

[0024] 3. Adjustment assembly; 301. Square cavity; 302. Connecting plate; 303. Lead screw; 304. Cylinder; 305. Connecting sleeve; 306. Fastening bolt; 307. Rotating shaft; 308. Bevel gear one; 309. Drive motor; 310. Bevel gear two; 311. Straight plate;

[0025] 4. Compactor components; 401. U-shaped sleeve; 402. T-shaped block; 403. Pressure block; 404. Limiting bolt;

[0026] 5. Rectangular plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5 This utility model provides a technical solution for a vibration pressing device for burner bricks: It includes a base 1, with a U-shaped plate 5 fixedly installed on the bottom of the outer side wall of the base 1. By tightening the screws at the four corners of the outer top surface of the U-shaped plate 5, the base 1 can be fixed in the production area, increasing stability during production and facilitating disassembly and relocation later. A receiving plate 101 is provided on the outer top surface of the base 1, and interlocking baffles 102 are provided around the outer perimeter of the receiving plate 101. The four interlocking baffles 102 can enclose the receiving plate 101, facilitating the interception of produced materials. Processing molds 103 are symmetrically arranged on the outer side of the baffles 102. Two processing molds 103 are U-shaped and are threadedly fixed to each other by positioning bolts 206. Tightening the positioning bolts 206 connects the two processing molds 103, thereby reinforcing the baffles 102 and improving its stability during production.

[0029] Positioning components 2 are provided on the outside of the two processing molds 103. The positioning components 2 include threaded rods 201 rotatably installed on the top of the outer walls on the left and right sides of the base 1. Slider 202s are threadedly sleeved on the outer walls of the two threaded rods 201. Insert plates 203 are fixed at the corresponding ends of the two sliders 202s. Square sleeves 204s are fixed at the center of the opposite outer walls of the two processing molds 103s. The corresponding ends of the two insert plates 203s are respectively inserted into the inner sides of the two square sleeves 204s. The two sliders 202s are slidably connected to each other on the side near the base 1 through guide rods 205. Turning the knob on the threaded rod 201 drives the threaded rod 201 to move the slider 202 axially. With the assistance of the guide rod 205, the insert plate 203 is pushed towards the processing mold 103 and inserted into the inside of the square sleeve 204 (when replacing the corresponding baffle 102 and processing mold 103, the size of the square sleeve 204 remains unchanged, only the baffle 102 and processing mold 103 of different sizes and specifications are replaced), thereby limiting and fixing the processing mold 103 to prevent movement that would affect production (at the same time, the threaded rod 201 is fixed by the shaft locking device installed on the base 1 to prevent it from spinning).

[0030] The base 1 has an internal adjustment assembly 3 for raising and lowering the supporting plate 101. The adjustment assembly 3 includes a square cavity 301 located at the center of the outer top surface of the base 1. A connecting plate 302 is fixedly installed on the bottom of the inner side wall of the square cavity 301. A lead screw 303 is rotatably installed on the outer top surface of the connecting plate 302. A cylinder 304 is threaded onto the outer side of the lead screw 303. A connecting sleeve 305 is fixed on the outer bottom surface of the supporting plate 101 corresponding to the square cavity 301. One end of the cylinder 304 is inserted into the inner side of the connecting sleeve 305 and is threadedly fixed to each other by fastening bolts 306. The left inner wall of the square cavity 301, located below the connecting plate 302, is rotatably mounted on... A rotating shaft 307 is provided, with a bevel gear 308 fixed at one end and the other end extending to the left outer wall of the base 1. A drive motor 309 is fixedly installed on the left outer wall of the base 1, and the output end of the drive motor 309 is fixedly connected to the rotating shaft 307. One end of the lead screw 303 extends to the outer bottom surface of the connecting plate 302, and a bevel gear 310 is fixed on its outer circumferential surface. The bevel gear 308 and the bevel gear 310 are meshed. Straight plates 311 are fixedly installed at both ends of the outer circumferential side wall of the cylinder 304. Both straight plates 311 are slidably connected to the inner walls of the front and rear sides of the square cavity 301. The drive motor 309 is controlled and started to drive the rotating shaft 307 to drive the bevel gear 308 to rotate inside the square cavity 301. Under the meshing connection characteristics of the bevel gear 308, the bevel gear 310 drives the lead screw 303 to rotate synchronously. With the assistance of the straight plate 311, the cylinder 304 is stably driven to lift the receiving plate 101, thereby lifting the pressed burner brick along the inner wall of the baffle 102, making it easier for workers to pick up and increasing the flexibility of use. At the same time, by loosening and removing the fastening bolt 306, the fixed relationship between the cylinder 304 and the connecting sleeve 305 is released, so that the corresponding receiving plate 101 can be replaced as needed (the size of the connecting sleeve 305 remains unchanged, only the receiving plate 101 of different size and specifications is replaced).

[0031] Electric push rods 104 are fixed to the outer walls of the front and rear sides of the base 1. The output ends of the two electric push rods 104 are fixedly connected to the top plate 105. A compaction component 4 is provided on the outer bottom surface of the top plate 105. The compaction component 4 includes a U-shaped sleeve 401 fixedly installed at the center of the outer bottom surface of the top plate 105. A T-shaped block 402 is slidably inserted inside the U-shaped sleeve 401. One end of the T-shaped block 402 extends to the outer bottom surface of the U-shaped sleeve 401 and is fixedly installed with a pressure block 403 corresponding to the receiving plate 101. The U-shaped sleeve 401 and the T-shaped block 402 are threadedly fixed to each other by a limiting bolt 404.

[0032] When the loose material for producing burner bricks is placed on the receiving plate 101, the electric push rod 104 is controlled and activated to move the top plate 105 up and down, thereby allowing the pressure block 403 to repeatedly press the material, thus molding the loose material into shape. Compared with the traditional casting production method, this equipment improves the yield rate, increases production efficiency, and reduces costs. At the same time, by loosening and removing the limit bolt 404, different pressure blocks 403 can be replaced as needed (it should be noted that the size of the T-shaped block 402 remains unchanged, only the pressure block 403 of different sizes and specifications is replaced), increasing the applicability of the equipment.

[0033] The working principle of this utility model is as follows: When in use, the receiving plate 101 is surrounded by four interlocking baffles 102 to form a processing chamber. Then, the two processing molds 103 are connected by tightening the positioning bolts 206 to reinforce the four baffles 102.

[0034] At the same time, turning the threaded rod 201 drives the slider 202 to move axially and pushes the insert plate 203 toward the processing mold 103 until the insert plate 203 is inserted into the inside of the square sleeve 204, thereby limiting and fixing the processing mold 103.

[0035] Meanwhile, the loose material for producing burner bricks is fed into the processing chamber. The electric push rod 104 is started, which moves the top plate 105 downward, allowing the pressure block 403 to repeatedly press the material, thus pressing the loose material into burner bricks of the required shape.

[0036] Next, the drive motor 309 drives the rotating shaft 307 to rotate the bevel gear 308, and drives the bevel gear 310 to rotate the lead screw 303 synchronously, so as to stably drive the cylinder 304 to lift the receiving plate 101, and lift the pressed burner brick along the inner wall of the baffle 102, and then the worker can pick it up.

[0037] Finally, by sequentially tightening the positioning bolt 206, fastening bolt 306, and limit bolt 404, the corresponding parts can be replaced according to actual needs, thereby enabling the pressing of burner bricks of different sizes and specifications.

[0038] It should be noted that all electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art, so the control method and circuit connection will not be explained in detail.

[0039] All the components used can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0040] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A vibratory pressing device for burner bricks, characterized in that, The base includes a base (1), the outer top surface of which is provided with a support plate (101), the outer perimeter of which is provided with interlocking baffles (102), the four baffles (102) are symmetrically provided with processing molds (103), the two processing molds (103) are provided with positioning components (2), the base (1) is provided with an adjustment component (3) that drives the support plate (101) to rise and fall, the front and rear outer walls of the base (1) are fixed with electric push rods (104), the output ends of the two electric push rods (104) are fixedly connected to a top plate (105), and the bottom surface of the top plate (105) is provided with a compaction component (4). The positioning component (2) includes threaded rods (201) rotatably mounted on the top of the outer walls on both sides of the base (1). The outer walls of the two threaded rods (201) are threaded with sliders (202). The corresponding ends of the two sliders (202) are fixed with insert plates (203). The center of the opposite outer walls of the two processing molds (103) is fixed with square sleeves (204). The corresponding ends of the two insert plates (203) are respectively inserted into the inner sides of the two square sleeves (204). The sides of the two sliders (202) near the base (1) are slidably connected to each other through guide rods (205). The two processing molds (103) are U-shaped and are threadedly fixed to each other by positioning bolts (206).

2. The vibratory pressing device for burner bricks according to claim 1, characterized in that, The adjustment assembly (3) includes a square cavity (301) located at the center of the outer top surface of the base (1). A connecting plate (302) is fixedly installed on the bottom of the inner side wall of the square cavity (301). A lead screw (303) is rotatably installed on the outer top surface of the connecting plate (302). A cylinder (304) is threaded onto the outer side of the lead screw (303). A connecting sleeve (305) is fixed on the outer bottom surface of the receiving plate (101) corresponding to the square cavity (301). One end of the cylinder (304) is inserted into the inner side of the connecting sleeve (305) and is threadedly fixed to each other by fastening bolts (306).

3. The vibration pressing device for burner bricks according to claim 2, characterized in that, A rotating shaft (307) is rotatably mounted on the left inner wall of the square cavity (301) and below the connecting plate (302). One end of the rotating shaft (307) is fixed with a bevel gear (308), while the other end extends rotatably to the left outer wall of the base (1). A drive motor (309) is fixedly mounted on the left outer wall of the base (1). The output end of the drive motor (309) is fixedly connected to the rotating shaft (307). One end of the lead screw (303) extends rotatably to the outer bottom surface of the connecting plate (302), and a bevel gear (310) is fixed on its outer circumferential surface. The bevel gear (308) and the bevel gear (310) are meshed.

4. The vibration pressing device for burner bricks according to claim 1, characterized in that, The compaction component (4) includes a U-shaped sleeve (401) fixedly installed at the center of the outer bottom surface of the top plate (105). A T-shaped block (402) is slidably inserted inside the U-shaped sleeve (401). One end of the T-shaped block (402) extends to the outer bottom surface of the U-shaped sleeve (401) and is fixedly installed with a pressure block (403) corresponding to the receiving plate (101). The U-shaped sleeve (401) and the T-shaped block (402) are threadedly fixed to each other by a limiting bolt (404).

5. The vibratory pressing device for burner bricks according to claim 1, characterized in that, A spiral plate (5) is fixedly installed on the bottom of the outer side wall of the base (1).

6. The vibration pressing device for burner bricks according to claim 1, characterized in that, Straight plates (311) are fixedly installed at both ends of the outer peripheral sidewall of the cylinder (304), and both straight plates (311) are slidably connected to the inner walls of the front and rear sides of the square cavity (301).

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