Low-deformation ceramic fiber board compression molding device
The automated pressing and forming of the mold is achieved by using a motor-driven transmission belt and hydraulic rod. Combined with the positioning protection of the protective structure, the problems of low efficiency and poor safety of fiberboard forming equipment are solved, and the practicality and safety of the equipment are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DEQING JIAHE CRYSTAL FIBRE CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-15
AI Technical Summary
Existing fiberboard forming equipment is inefficient, prone to damaging workpieces, and has poor safety during the pressing process, with risks of debris splashing and mold breakage.
The system uses a motor-driven transmission belt and hydraulic rod to automate the movement and pressing of the mold. Combined with a protective structure, the protective plate is positioned by clamping bolts to prevent debris from flying and the mold from breaking.
It improves the efficiency and safety of fiberboard forming, avoids human error and equipment accidents, and enhances the practicality and safety of the equipment.
Smart Images

Figure CN224239912U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fiberboard molding technology; more specifically, it relates to a low-deformation ceramic fiberboard pressing and molding device. Background Technology
[0002] Low-deformation ceramic fiberboard is a high-performance refractory and heat-insulating material, mainly made of alumina and silica ceramic fibers. Its core characteristics include high-temperature stability, low thermal conductivity, and excellent thermal shock resistance. It is widely used in metallurgical kilns, aerospace thermal protection, new energy battery insulation, and petrochemical equipment, significantly improving energy efficiency and equipment lifespan. It is a revolutionary energy-saving material in high-temperature industrial fields.
[0003] Currently, in the use of existing fiberboard molding technology, the process of pressing and molding fiberboard is generally carried out manually, which not only affects the efficiency of the process, but also makes it easy for workers to make mistakes and damage the workpiece, thus reducing the practicality of the equipment to a certain extent. In addition, the existing equipment presses fiberboard at a relatively high speed, which may cause debris to fly or the mold to break, thus reducing the safety of the equipment. Therefore, there is an urgent need for a low-deformation ceramic fiberboard pressing and molding device to solve the above problems. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a low-deformation ceramic fiber board pressing and molding device to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: a low-deformation ceramic fiberboard pressing and molding device, comprising:
[0006] The base has a support column fixedly connected to the outer surface of the upper end of the base, and an upper mold base is fixedly connected to the outer surface of the upper end of the support column. A pressing structure is provided on the outer surface of the base, and a protective structure is provided on one side of the outer surface of the upper mold base.
[0007] The pressing structure includes a motor, which is mounted on the outer surface of one end of the base.
[0008] The protective structure includes a control groove, which is located inside the outer surface of one side of the upper mold base.
[0009] Preferably, the pressing structure further includes a transmission belt, which is sleeved on the outer surface at the middle position between the output end of the motor and the base. A mold is attached to the outer surface of the upper end of the transmission belt. A hydraulic rod is installed inside the middle position of the upper mold base, and a punch is fixedly connected to the outer surface of the lower end of the hydraulic rod. This design can drive the transmission belt to rotate by starting the motor.
[0010] Preferably, a movable groove is provided inside the middle position of the base, and the internal size of the movable groove is adapted to the external size of the transmission belt and the mold. This design allows the mold to move on the outer surface of the upper end of the transmission belt by rotating the transmission belt.
[0011] Preferably, the mold is provided in multiple sets, and the multiple sets of molds are evenly arranged on the outer surface of the transmission belt. The external dimensions of the punch are adapted to the internal dimensions of the mold. This design allows the material inside the mold to be pressed by moving the punch downward.
[0012] Preferably, the protective structure further includes a protective plate, which is engaged inside the control slot, and an adjustment slot is provided inside the outer surface at the middle position of the protective plate. A clamping bolt is inserted inside the adjustment slot. This design allows the protective plate to move inside the control slot.
[0013] Preferably, the control groove is a T-shaped groove, and a T-shaped block is provided on the outer surface of the inner side of the protective plate at the middle position. The outer dimensions of the T-shaped block are adapted to the inner dimensions of the T-shaped groove. The outer dimensions of the clamping bolt are adapted to the inner dimensions of the adjustment groove. A threaded groove is opened on the inner wall surface of the inner side of the control groove, and the position of the threaded groove corresponds to the position of the clamping bolt. The outer surface of the clamping bolt is adapted to the inner surface of the threaded groove. This design allows the protective plate to move more stably inside the control groove by moving the T-shaped block inside the T-shaped groove.
[0014] The technical effects and advantages of this utility model are as follows: By starting the motor, the transmission belt can be rotated, which in turn moves the mold on the outer surface of the transmission belt. At the same time, the hydraulic rod can be started to move the punch continuously downward. Thus, through the cooperation of the motor and the hydraulic rod, the fiber material inside the mold can be continuously pressed and molded. The process is time-saving and labor-saving, and it can avoid the errors that may occur when manually placing and picking up the material, thereby improving the practicality of the equipment to a certain extent.
[0015] By moving the protective plate up and down inside the control slot, the height of the protective plate can be adjusted to a suitable position. Rotating the clamping bolt allows the clamping bolt inside the adjustment slot to be rotated into the control slot, so that the outer surface of the clamping bolt abuts against the outer surface of the protective plate. This allows the protective plate to be positioned, thus providing protection during equipment pressing. It can prevent accidents caused by flying debris or mold breakage, thereby improving the safety of the equipment to a certain extent. Moreover, its overall structure is simple and reasonable in design, highly practical, and easy to promote and apply. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0017] Figure 2 This is a three-dimensional exploded view of the pressing structure of this utility model.
[0018] Figure 3 This is a three-dimensional exploded view of the protective structure of this utility model.
[0019] Figure 4 This is a schematic diagram of the usage state of this utility model.
[0020] The attached diagram is labeled as follows: 1. Base; 2. Support column; 3. Upper mold base; 4. Pressing structure; 41. Motor; 42. Transmission belt; 43. Mold; 44. Hydraulic rod; 45. Punch; 5. Protective structure; 51. Control groove; 52. Protective plate; 53. Adjustment groove; 54. Tightening bolt. Detailed Implementation
[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The fiberboard molding involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Example 1
[0022] like Figure 1 and Figure 2 As shown in the figure, this embodiment proposes a low-deformation ceramic fiberboard pressing and molding apparatus, comprising:
[0023] The base 1 has a support column 2 fixedly connected to the outer surface of the upper end of the base 1, and an upper mold base 3 fixedly connected to the outer surface of the upper end of the support column 2. A pressing structure 4 is provided on the outer surface of the base 1, and a protective structure 5 is provided on one side of the outer surface of the upper mold base 3.
[0024] The pressing structure 4 includes a motor 41, which is mounted on the outer surface of one side of the base 1. The pressing structure 4 also includes a transmission belt 42, which is sleeved on the outer surface of the output end of the motor 41 and the middle position of the base 1. A mold 43 is attached to the outer surface of the upper end of the transmission belt 42. A moving groove is opened in the middle position of the base 1, and the internal size of the moving groove is adapted to the external size of the transmission belt 42 and the mold 43. This design can drive the transmission belt 42 to rotate inside the moving groove by starting the motor 41, and at the same time drive the mold 43 to move inside the moving groove, so that the mold 43 can be more stable when moving.
[0025] A hydraulic rod 44 is installed inside the middle position of the upper mold base 3, and a punch 45 is fixedly connected to the outer surface of the lower end of the hydraulic rod 44. The mold 43 is provided with multiple sets, and the multiple sets of molds 43 are evenly arranged on the outer surface of the transmission belt 42. The external dimensions of the punch 45 are adapted to the internal dimensions of the mold 43. This design, through the even arrangement of the molds 43, allows the punch 45 to move downwards to press the material inside the mold 43 more accurately and stably. Example 2
[0026] like Figure 3 and Figure 4 As shown, based on the same concept as the above embodiments, this embodiment also proposes:
[0027] The protective structure 5 includes a control groove 51, which is located inside the outer surface of one side of the upper mold base 3. The protective structure 5 also includes a protective plate 52, which is engaged inside the control groove 51. An adjustment groove 53 is provided inside the outer surface of the middle position of the protective plate 52. A clamping bolt 54 is inserted inside the adjustment groove 53. The control groove 51 is a T-shaped groove. A T-shaped block is provided on the outer surface of the middle position of the inner side of the protective plate 52. The outer dimensions of the T-shaped block are adapted to the inner dimensions of the T-shaped groove. The outer dimensions of the clamping bolt 54 are adapted to the inner dimensions of the adjustment groove 53. A threaded groove is provided inside the inner wall surface of the inner side of the control groove 51. The position of the threaded groove corresponds to the position of the clamping bolt 54. The outer surface of the clamping bolt 54 is adapted to the inner surface of the threaded groove.
[0028] In this embodiment, by moving the T-block inside the T-slot, the protective plate 52 can be more stable when moving inside the control groove 51. Rotating the clamping bolt 54 allows the clamping bolt 54 inside the adjustment groove 53 to rotate into the control groove 51, and the clamping bolt 54 can be more stable when moving inside the adjustment groove 53. The clamping bolt 54 is threaded into the control groove 51 and moves into the control groove 51, so that the clamping bolt 54 abuts against the outer surface of the outer side of the protective plate 52, thereby positioning the protective plate 52.
[0029] Working principle: When the equipment is in use, first start the transmission belt 42 and hydraulic rod 44, then continuously and evenly place the mold 43 containing fiber material on the outer surface of the upper end of the transmission belt 42, so that the mold 43 moves on the outer surface of the transmission belt 42. At the same time, the punch 45 moves up and down continuously to press and shape the material inside the mold 43. After pressing and shaping, the mold 43 can enter the next step for processing through the transmission of the transmission belt 42. This can improve the efficiency of the equipment and avoid manual handling errors. At the same time, the protective plate 52 is moved up and down to adjust the protective plate 52 to a suitable height. Then, the clamping bolt 54 can be rotated and rotated into the control groove 51. The clamping bolt 54 can clamp the protective plate 52 and position the height of the protective plate 52. Thus, the protective plate 52 can be used for protection to prevent equipment debris from breaking and flying, which could cause accidents. The above is the complete working principle of this utility model.
[0030] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0031] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0032] In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A low-deformation ceramic fiberboard pressing and molding device, characterized in that, include: The base (1) has a support column (2) fixedly connected to the outer surface of the upper end of the base (1), and an upper mold base (3) fixedly connected to the outer surface of the upper end of the support column (2). A pressing structure (4) is provided on the outer surface of the base (1), and a protective structure (5) is provided on the outer surface of one side of the upper mold base (3). The pressing structure (4) includes a motor (41), and the motor (41) is mounted on the outer surface of one end of the base (1); The protective structure (5) includes a control groove (51), and the control groove (51) is located inside the outer surface of one side of the upper mold base (3).
2. The low-deformation ceramic fiberboard pressing and molding device according to claim 1, characterized in that: The pressing structure (4) also includes a transmission belt (42), and the transmission belt (42) is sleeved on the outer surface of the output end of the motor (41) and the base (1) at the middle position. A mold (43) is attached to the outer surface of the upper end of the transmission belt (42), and a hydraulic rod (44) is installed inside the middle position of the upper mold base (3), and a punch (45) is fixedly connected to the outer surface of the lower end of the hydraulic rod (44).
3. The low-deformation ceramic fiberboard pressing and molding device according to claim 2, characterized in that: The base (1) has a movable groove in the middle position, and the internal dimensions of the movable groove are adapted to the external dimensions of the transmission belt (42) and the mold (43).
4. The low-deformation ceramic fiberboard pressing and molding device according to claim 2, characterized in that: The mold (43) is provided in multiple sets, and the multiple sets of molds (43) are evenly arranged on the outer surface of the transmission belt (42). The external dimensions of the punch (45) are adapted to the internal dimensions of the mold (43).
5. The low-deformation ceramic fiberboard pressing and molding device according to claim 1, characterized in that: The protective structure (5) also includes a protective plate (52), which is engaged inside the control groove (51), and an adjustment groove (53) is provided inside the outer surface of the middle position of the protective plate (52), and a tightening bolt (54) is inserted inside the adjustment groove (53).
6. The low-deformation ceramic fiberboard pressing and molding apparatus according to claim 5, characterized in that: The control groove (51) is a T-shaped groove. The outer surface of the protective plate (52) at the middle position on the inner side is provided with a T-shaped block. The outer dimensions of the T-shaped block are adapted to the inner dimensions of the T-shaped groove. The outer dimensions of the clamping bolt (54) are adapted to the inner dimensions of the adjustment groove (53). The inner wall surface of the control groove (51) on the inner side is provided with a threaded groove. The position of the threaded groove corresponds to the position of the clamping bolt (54). The outer surface of the clamping bolt (54) is adapted to the inner surface of the threaded groove.