Wear-resistant lining plate cutting device for environment-friendly boiler
By designing a cutting device with a spray cap and a trigger rod, the problems of manpower waste and safety hazards in cutting boiler wear-resistant liners were solved, and single-person operation with cooling and environmentally friendly cutting was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN DONGSHENGDA CASTING CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-15
AI Technical Summary
The cutting process of boiler wear-resistant liners is limited by the limited operating space, requiring two people to work together, which poses safety hazards and wastes manpower.
Design a cutting device with a spray cap and a trigger rod. Through the cooperation of a rotating spindle and a torsion spring, the automatic spraying and stopping of cooling water can be achieved by a single person. The automatic control of cooling water can be achieved by utilizing the mechanical structure of the trigger rod and connecting rod.
It enables single-person operation of the cutting blade cooling, reduces safety risks, saves manpower, reduces cooling water waste and pollution, and improves environmental friendliness.
Smart Images

Figure CN224240009U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting device technology, specifically a wear-resistant liner cutting device for environmentally friendly boilers. Background Technology
[0002] Boiler wear-resistant liners are structural components used to protect the interior of boilers. They are typically made of alumina as the main raw material, a special corundum ceramic that is fired at high temperatures, and then combined with rubber or high-strength adhesives. They are key components for reducing wear and extending the service life of equipment.
[0003] When installing the wear-resistant liner of the boiler, it is necessary to cut the wear-resistant liner according to the actual assembly requirements. Due to the limited operating space, it is difficult to cut it with large machines. At present, during the cutting process of the wear-resistant liner, one person needs to hold the cutting device to cut the liner, and another person needs to spray water to cool the cutting position to prevent damage to the cutting device and the wear-resistant liner.
[0004] However, working together in a limited space is cramped and can easily lead to danger during the cutting process, and it also wastes manpower. Utility Model Content
[0005] The purpose of this invention is to provide a wear-resistant liner cutting device for environmentally friendly boilers, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A wear-resistant liner cutting device for environmentally friendly boilers, comprising:
[0008] The main body of the cutting device has a cutting blade installed at its output end. A mounting base is fixedly installed on the surface of the main body of the cutting device. A water outlet pipe is connected to one side of the mounting base, and a water inlet pipe is connected to the other side of the mounting base.
[0009] A rotating mandrel is rotatably mounted inside the mounting base. A water passage hole is opened on the surface of the rotating mandrel, and a second mounting shaft is provided at one end of the rotating mandrel.
[0010] A connecting rod is sleeved on the surface of the second mounting shaft, and a trigger rod is connected to one end of the connecting rod.
[0011] Preferably, the mounting base has a torsion spring groove inside, and a stop block is fixedly installed on the surface of the mounting base.
[0012] Preferably, the inlet pipe and the outlet pipe are connected internally through the mounting base, and a spray cap is installed at the end of the outlet pipe, with the spray cap corresponding to the cutting blade.
[0013] Preferably, one end of the rotating spindle is fixedly connected to a first mounting shaft, the first mounting shaft is inserted into the inside of the torsion spring groove, and a torsion spring is connected between the first mounting shaft and the inner wall of the torsion spring groove.
[0014] Preferably, the water passage hole passes through the rotating mandrel, and the two ends of the water passage hole are respectively provided with the water outlet pipe and the water inlet pipe, and the two ends of the water passage hole have a fan-shaped opening.
[0015] Preferably, the second mounting shaft is located at the end of the rotating spindle away from the first mounting shaft, and the second mounting shaft passes through the mounting base.
[0016] Preferably, the connecting rod is located at the end of the mounting base away from the main body of the cutting device, the connecting rod is fixedly connected to the second mounting shaft, and the bottom surface of the connecting rod is in contact with the stop block.
[0017] Preferably, the trigger rod and the connecting rod are an integral structure, and the trigger rod is an arc-shaped plate structure coaxial with the main body of the cutting device.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. By setting up a spray cap and a trigger rod, during the cutting process, the trigger rod is squeezed and drives the rotating spindle to rotate, so that the two ends of the water passage hole are connected to the water outlet pipe and the water inlet pipe respectively. This allows the cooling water to pass through the water passage hole and be sprayed onto the cutting disc through the spray cap. This enables a single person to operate and cool the cutting disc during the grinding process, avoiding the need for two or more people to be in a confined space at the same time, reducing the probability of danger, and saving manpower.
[0020] 2. By setting a torsion spring, when the cutting disc is moved away from the wear-resistant liner, the trigger rod returns to its initial position under the rebound force of the torsion spring, driving the rotating spindle to rotate. This disconnects the two ends of the water passage from the water outlet and water inlet pipes, preventing the cooling water from continuing to spray. This stops the spraying of cooling water at the same time as stopping the cutting, saving cooling water and avoiding excess cooling water from polluting the work site, thus improving environmental protection. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a cross-sectional view of the mounting base of this utility model;
[0023] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;
[0024] Figure 4 This is a schematic diagram of the connection structure between the connecting rod and the trigger rod of this utility model.
[0025] In the figure: cutting device body 1, cutting blade 11, mounting base 2, water outlet pipe 21, spray cap 22, water inlet pipe 23, stop block 24, torsion spring groove 25, torsion spring 3, rotating spindle 4, water passage hole 41, first mounting shaft 42, second mounting shaft 43, connecting rod 5, trigger rod 51. Detailed Implementation
[0026] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.
[0027] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0028] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected through a transitional structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0030] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0031] Please see the appendix Figure 1 To be continued Figure 4 As shown, this utility model provides a wear-resistant liner cutting device for environmentally friendly boilers, comprising:
[0032] The cutting device body 1 has a cutting blade 11 installed at its output end. A mounting base 2 is fixedly installed on the surface of the cutting device body 1. A torsion spring groove 25 is opened inside the mounting base 2. A stop block 24 is fixedly installed on the surface of the mounting base 2. A water outlet pipe 21 is connected to one side of the mounting base 2, and a water inlet pipe 23 is connected to the other side of the mounting base 2. The water inlet pipe 23 and the water outlet pipe 21 are connected through the interior of the mounting base 2. A spray cap 22 is installed at the end of the water outlet pipe 21, and the spray cap 22 is correspondingly arranged with the cutting blade 11.
[0033] A rotating spindle 4 is rotatably disposed inside the mounting base 2. One end of the rotating spindle 4 is fixedly connected to a first mounting shaft 42, which is inserted into the inside of a torsion spring groove 25. A torsion spring 3 is connected between the first mounting shaft 42 and the inner wall of the torsion spring groove 25. A water passage hole 41 is formed on the surface of the rotating spindle 4, which penetrates the rotating spindle 4. The two ends of the water passage hole 41 are respectively corresponding to the water outlet pipe 21 and the water inlet pipe 23. The two ends of the water passage hole 41 are fan-shaped openings. A second mounting shaft 43 is provided at one end of the rotating spindle 4, which is located at the end of the rotating spindle 4 away from the first mounting shaft 42. The second mounting shaft 43 penetrates the mounting base 2.
[0034] A connecting rod 5 is sleeved on the surface of the second mounting shaft 43. The connecting rod 5 is located at the end of the mounting base 2 away from the main body 1 of the cutting device. The connecting rod 5 is fixedly connected to the second mounting shaft 43. The bottom surface of the connecting rod 5 is in contact with the stop block 24. One end of the connecting rod 5 is connected to a trigger rod 51. The trigger rod 51 and the connecting rod 5 are an integral structure. The trigger rod 51 is an arc-shaped plate structure coaxial with the main body 1 of the cutting device.
[0035] This utility model proposes a wear-resistant liner cutting device for environmentally friendly boilers. In use, the main body 1 of the cutting device is connected to a power source, and the inlet pipe 23 is connected to a water pump. During the cutting process, the switch of the main body 1 is turned on, and the cutting blade 11 rotates to cut. The trigger rod 51 contacts the wear-resistant liner before the cutting blade 11 contacts it. During the pushing of the cutting blade 11 towards the wear-resistant liner, the trigger rod 51 is compressed, causing the connecting rod 5 to swing. The connecting rod 5 drives the rotating spindle 4 to rotate via the second mounting shaft 43, connecting the two ends of the water passage hole 41 to the outlet pipe 21 and the inlet pipe 23 respectively. This allows cooling water to pass through the water passage hole 41 and be sprayed onto the cutting blade 11 via the spray cap 22. This allows for single-person operation to cool the cutting blade 11 during the grinding process, avoiding the need for two or more people to be in a confined space simultaneously, reducing the probability of danger, and saving manpower.
[0036] As a further improvement of this utility model, by setting a torsion spring 3, when the cutting blade 11 is moved away from the wear-resistant liner, the trigger rod 51 returns to the initial position under the rebound force of the torsion spring 3, driving the rotating spindle 4 to rotate, so that the two ends of the water passage 41 are disconnected from the water outlet pipe 21 and the water inlet pipe 23, preventing the cooling water from continuing to spray, thus stopping the spraying of cooling water at the same time as stopping the cutting, saving cooling water and avoiding the pollution of the work site by excess cooling water, thereby improving environmental protection.
[0037] Working Principle: The wear-resistant liner plate is used to protect the internal structure of the boiler. This utility model proposes a wear-resistant liner plate cutting device for environmentally friendly boilers. In use, the main body 1 of the cutting device is connected to a power source, and the water inlet pipe 23 is connected to a water pump. During the cutting process, the switch of the main body 1 of the cutting device is turned on, and the cutting blade 11 rotates to cut. The trigger rod 51 contacts the wear-resistant liner plate before the cutting blade 11 contacts it. During the process of pushing the cutting blade 11 towards the wear-resistant liner plate, the trigger rod 51 is compressed, causing the connecting rod 5 to swing. The connecting rod 5 drives the rotating spindle 4 to rotate via the second mounting shaft 43, causing the two ends of the water passage hole 41 to... The water outlet pipe 21 and the water inlet pipe 23 are connected, so that the cooling water passes through the water passage hole 41 and is sprayed onto the cutting blade 11 through the spray cap 22. This allows for single-person operation to cool the cutting blade 11 during the grinding process. When the cutting blade 11 is moved away from the wear-resistant liner, the trigger rod 51 returns to its initial position under the rebound force of the torsion spring 3, which drives the rotating spindle 4 to rotate. This disconnects the two ends of the water passage hole 41 from the water outlet pipe 21 and the water inlet pipe 23, preventing the cooling water from continuing to spray. This stops the spraying of cooling water at the same time as stopping the cutting, saving cooling water and avoiding pollution of the work site by excess cooling water, thus improving environmental protection.
[0038] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0039] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A wear-resistant liner cutting device for environmentally friendly boilers, characterized in that, include: The main body of the cutting device (1) is equipped with a cutting blade (11) at the output end of the main body of the cutting device (1). A mounting base (2) is fixedly provided on the surface of the main body of the cutting device (1). A water outlet pipe (21) is connected to one side of the mounting base (2), and a water inlet pipe (23) is connected to the other side of the mounting base (2). A rotating mandrel (4) is rotatably disposed inside the mounting base (2). A water passage hole (41) is opened on the surface of the rotating mandrel (4). A second mounting shaft (43) is provided at one end of the rotating mandrel (4). A connecting rod (5) is sleeved on the surface of the second mounting shaft (43), and a trigger rod (51) is connected to one end of the connecting rod (5).
2. The wear-resistant liner cutting device for environmentally friendly boilers according to claim 1, characterized in that, The mounting base (2) has a torsion spring groove (25) inside, and a stop block (24) is fixedly installed on the surface of the mounting base (2).
3. The wear-resistant liner cutting device for environmentally friendly boilers according to claim 2, characterized in that, The inlet pipe (23) and the outlet pipe (21) are connected through the interior of the mounting base (2). A spray cap (22) is installed at the end of the outlet pipe (21), and the spray cap (22) is correspondingly arranged with the cutting blade (11).
4. The wear-resistant liner cutting device for environmentally friendly boilers according to claim 3, characterized in that, One end of the rotating spindle (4) is fixedly connected to a first mounting shaft (42), which is inserted into the inside of the torsion spring groove (25). A torsion spring (3) is connected between the first mounting shaft (42) and the inner wall of the torsion spring groove (25).
5. The wear-resistant liner cutting device for environmentally friendly boilers according to claim 4, characterized in that, The water passage hole (41) passes through the rotating spindle (4), and the two ends of the water passage hole (41) are respectively corresponding to the water outlet pipe (21) and the water inlet pipe (23). The two ends of the water passage hole (41) are fan-shaped openings.
6. The wear-resistant liner cutting device for environmentally friendly boilers according to claim 5, characterized in that, The second mounting shaft (43) is located at one end of the rotating spindle (4) away from the first mounting shaft (42), and the second mounting shaft (43) passes through the mounting base (2).
7. The wear-resistant liner cutting device for environmentally friendly boilers according to claim 6, characterized in that, The connecting rod (5) is located at one end of the mounting base (2) away from the main body (1) of the cutting device. The connecting rod (5) is fixedly connected to the second mounting shaft (43), and the bottom surface of the connecting rod (5) is in contact with the stop block (24).
8. The wear-resistant liner cutting device for environmentally friendly boilers according to claim 7, characterized in that, The trigger rod (51) and the connecting rod (5) are an integral structure. The trigger rod (51) is an arc-shaped plate structure coaxial with the main body (1) of the cutting device.