Neon lamp modular assembly structure
By linking the lifting mechanism, positioning mechanism, and pressing assembly mechanism, modular assembly of neon lights is achieved, solving the problems of low efficiency and inconvenient transportation in the existing technology, improving assembly efficiency and reducing damage to light strips.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN WEIXIN TECHNOLOGY CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-15
AI Technical Summary
The existing modular assembly structure for neon lights is inefficient and inconvenient to transport, and the light strips are easily damaged.
The system employs a combination of lifting, positioning, and pressing assembly mechanisms. The light strip is conveyed to the surface of the support roller via a conveyor roller, and the positioning cylinder and pressing roller are used to achieve automated assembly of the light strip and the profile.
It improves assembly efficiency, reduces the risk of light strip damage, and reduces the space occupied during transportation.
Smart Images

Figure CN224240425U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of neon light modular assembly technology, specifically relating to a neon light modular assembly structure. Background Technology
[0002] Neon lights are lighting devices that use high-voltage current to pass through a glass tube containing a rarefied neon gas or other gases to emit light. When the current passes through these gases, it excites the atoms within the gas, causing them to release light of a specific wavelength, thus producing color. Because traditional neon lights have low energy efficiency and a short lifespan, they are usually replaced with LED strips for power transmission.
[0003] Problems with existing technology:
[0004] Currently, the modular assembly structure of neon lights typically requires manual pressing of the light strip onto the neon light profile during use. This method is time-consuming and labor-intensive, which greatly affects the assembly efficiency of the neon light modules. In addition, existing neon lights usually place the light strip and the profile separately, which causes some inconvenience during transportation and makes the light strip prone to damage. Utility Model Content
[0005] The purpose of this utility model is to provide a modular assembly structure for neon lights, which can clamp and position the neon light profile through the linkage of the lifting mechanism installed inside the main body of the device and the positioning mechanism at the top of the crossbeam, and press the light strip into the profile under the action of the pressing assembly mechanism, so that the neon light strip and the profile form a module, which is convenient for transportation.
[0006] The specific technical solution adopted by this utility model is as follows:
[0007] A modular assembly structure for neon lights includes a main body, a conveying roller rotatably mounted inside the main body, and a crossbeam fixedly mounted on the top of the main body via a fixing seat.
[0008] The lifting mechanism fixedly installed inside the main body of the device is used to push the neon light module to move vertically, so that the positioning mechanism fixedly installed on the top of the crossbeam engages with the neon light module, and the pressing assembly mechanism fixedly installed on one side of the fixed seat is used to drive the pressing roller to rotate.
[0009] The positioning mechanism includes a first motor, which drives a bidirectional screw to rotate, causing the connecting seat threaded on the surface of the bidirectional screw to move the mounting seat horizontally, and a positioning cylinder fixedly installed inside the mounting seat to push the positioning card seat to move vertically.
[0010] The lifting mechanism includes a lifting cylinder, which pushes the frame to drive the rollers to move vertically.
[0011] The conveying rollers are evenly arranged inside the main body of the device. There are two sets of fixed seats, which are arranged in a mirror image on both sides of the top of the main body of the device. The crossbeam is fixedly installed between the two sets of fixed seats.
[0012] The first motor is fixedly mounted on the top of the crossbeam, and bearing seats are fixedly mounted on both sides of the top of the crossbeam. The bidirectional screw is rotatably mounted inside the bearing seats.
[0013] Two sets of mounting seats are provided and are slidably installed with the bottom of the crossbeam. The connecting seat is fixedly installed with the mounting seat, and the positioning cylinder pushes the positioning card seat to move towards the lifting mechanism.
[0014] The lifting cylinder is fixedly installed inside the main body of the device, the output shaft of the lifting cylinder is fixedly installed with the frame, and the idler roller is rotatably installed on the top of the frame.
[0015] The pressing and assembly mechanism includes a housing fixedly installed on one side of the fixed base. A second motor fixedly installed on one side of the housing is used to drive the drive gear to rotate. The drive gear meshes with the driven gear. A shaft is fixedly installed inside the driven gear.
[0016] The second motor drives the active gear to rotate, which in turn drives the driven gear to rotate via the shaft.
[0017] The technical effects achieved by this utility model are as follows:
[0018] This invention utilizes a lifting mechanism and a conveying roller installed inside the main body of the device. The conveying roller delivers the light strip and profile to the surface of the support roller. Since a positioning mechanism is installed on the top of the crossbeam, the starting of the first motor enables the bidirectional screw to drive the mounting seat and positioning card seat to be linearly adjusted to the appropriate position through the connecting seat. After the positioning cylinder is activated, the positioning card seat moves down and clamps and positions the profile. Then, the pressing assembly mechanism is activated to rotate the pressing roller, allowing the light strip located on the surface of the profile to be pressed into the interior of the profile. This completes the modular assembly of the neon light and is more efficient than manual assembly.
[0019] This invention, through the coordinated operation of a positioning mechanism, a lifting mechanism, a pressing assembly mechanism, and a pressing roller, can integrate the separate light strip and the profile into a whole, thereby forming a modular neon light. Therefore, compared with a separate structure, it occupies less space during subsequent transportation, making it easier to transport and effectively preventing damage to the light strip. Attached Figure Description
[0020] Figure 1 This is a three-dimensional view of the overall installation structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the installation structure of the pressure assembly mechanism in this utility model;
[0022] Figure 3 This is a schematic diagram of the installation structure of the positioning mechanism in this utility model;
[0023] Figure 4 This is a schematic diagram of the installation structure of the medium-pressure roller of this utility model;
[0024] Figure 5 This is a schematic diagram of the installation structure of the lifting mechanism in this utility model.
[0025] The attached diagram lists the components represented by each number as follows:
[0026] 1. Main body of the device; 2. Conveying roller; 3. Fixed seat; 4. Crossbeam; 5. Positioning mechanism; 51. First motor; 52. Bidirectional screw; 53. Connecting seat; 54. Mounting seat; 55. Positioning cylinder; 56. Positioning bracket; 6. Lifting mechanism; 61. Lifting cylinder; 62. Frame; 63. Idler roller; 7. Bearing seat; 8. Pressing assembly mechanism; 81. Housing; 82. Second motor; 83. Drive gear; 84. Driven gear; 85. Shaft; 9. Pressing roller. Detailed Implementation
[0027] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0028] like Figure 1-5 As shown, a modular assembly structure for neon lights includes a main body 1, a conveying roller 2 rotatably mounted inside the main body 1, and a crossbeam 4 fixedly mounted on the top of the main body 1 via a fixing seat 3.
[0029] The lifting mechanism 6, which is fixedly installed inside the main body 1, is used to push the neon light module to move vertically, so that the positioning mechanism 5, which is fixedly installed on the top of the crossbeam 4, engages with the neon light module. The pressing assembly mechanism 8, which is fixedly installed on one side of the fixed seat 3, is used to drive the pressing roller 9 to rotate.
[0030] The positioning mechanism 5 includes a first motor 51, which drives the bidirectional screw 52 to rotate, causing the connecting seat 53 threaded on the surface of the bidirectional screw 52 to drive the mounting seat 54 to move horizontally, and the positioning cylinder 55 fixedly installed inside the mounting seat 54 to push the positioning card seat 56 to move vertically.
[0031] The lifting mechanism 6 includes a lifting cylinder 61, which pushes the frame 62 to drive the roller 63 to move vertically.
[0032] See attached document Figure 2 , Figure 3 and Figure 5 In this embodiment, the conveying rollers 2 are evenly arranged inside the main body 1 of the device, and two sets of fixed seats 3 are provided, which are arranged in a mirror image on the top two sides of the main body 1 of the device. The crossbeam 4 is fixedly installed between the two sets of fixed seats 3.
[0033] In the above embodiment, the crossbeam 4 can be installed and fixed by the fixing seat 3, and the crossbeam 4 is evenly arranged and set in three sets. Therefore, the positioning mechanism 5 and the bearing seat 7 can be installed and fixed by the crossbeam 4.
[0034] Specifically, the first motor 51 is fixedly installed on the top of the crossbeam 4, and bearing seats 7 are fixedly installed on both sides of the top of the crossbeam 4. At the same time, the bidirectional screw 52 is rotatably installed inside the bearing seat 7. Therefore, when the first motor 51 drives the bidirectional screw 52 to rotate inside the connecting seat 53, the bidirectional screw 52 can drive the connecting seat 53 to slide linearly inside the crossbeam 4.
[0035] More specifically, there are two sets of mounting seats 54, which are slidably installed on the bottom of the crossbeam 4. At the same time, the connecting seat 53 is fixedly installed on the mounting seat 54. Therefore, when the bidirectional screw 52 drives the connecting seat 53 to move linearly, the mounting seat 54 can drive the positioning cylinder 55 and the positioning card seat 56 to move linearly on the bottom of the crossbeam 4. Since the output shaft of the positioning cylinder 55 is fixedly installed on the positioning card seat 56, the positioning cylinder 55 can push the positioning card seat 56 to move towards the lifting mechanism 6, thereby clamping and positioning the profile on the surface of the lifting mechanism 6.
[0036] It should be noted that the lifting cylinder 61 is fixedly installed inside the main body 1 of the device, and the output shaft of the lifting cylinder 61 is fixedly installed with the frame 62. Therefore, by starting the lifting cylinder 61, the profile located on the top of the roller 63 can be pushed to the positioning card 56, thereby cooperating with the positioning card 56 to achieve the positioning of the profile. At the same time, since the roller 63 is rotatably installed on the top of the frame 62, during the pressing assembly mechanism 8 driving the pressing roller 9 to rotate and press the light strip and the profile, the neon light module can be made to move linearly to the top of the conveying roller 2 to complete the unloading.
[0037] See attached document Figure 1 , Figure 2 and Figure 4 In this embodiment, the pressing assembly mechanism 8 includes a housing 81 fixedly installed on one side of the fixed base 3. A second motor 82 fixedly installed on one side of the housing 81 is used to drive the drive gear 83 to rotate. The drive gear 83 is meshed with the driven gear 84. A shaft 85 is fixedly installed inside the driven gear 84.
[0038] In the above embodiment, the housing 81 is a hollow structure, and a driving gear 83 and a driven gear 84 are provided inside it. The driving gear 83 is fixedly installed with the output shaft of the second motor 82, so the driving gear 83 can be driven to rotate by the second motor 82.
[0039] Furthermore, the shaft 85 passes through the housing 81, and both ends of the shaft 85 are rotatably mounted to the fixed seat 3. A pressure roller 9 is fixedly mounted on the surface of the shaft 85. Since the driving gear 83 meshes with the driven gear 84, and the driven gear 84 is fixedly mounted to the shaft 85, the shaft 85 can rotate when the driving gear 83 rotates.
[0040] According to the above mechanism, the second motor 82 can be started to drive the active gear 83 to rotate the driven gear 84, thereby causing the driven gear 84 to drive the pressing roller 9 to rotate through the shaft 85. Through the rotation of the pressing roller 9 and its cooperation with the lifting mechanism 6, the assembly and pressing of the neon light module can be realized.
[0041] The working principle of this utility model is as follows: After placing the neon light profile on the top of the conveyor roller 2 and initially fixing the light strip in the reserved installation groove of the profile, the conveyor roller 2 can be started to send the profile to the top of the support roller 63. After the lifting cylinder 61 is started, the frame 62 drives the profile to rise to the set height through the support roller 63. At this time, one end of the profile abuts against the pressing roller 9. The first motor 51 can be started to drive the bidirectional screw 52 to rotate, so that the connecting seat 53 drives the two positioning seats 56 to adjust to the width suitable for the profile through the mounting seat 54. The positioning cylinder 55 can be started to push the positioning seats 56 down to position the profile. Then, the second motor 82 is started to drive the drive gear 83 to rotate. The drive gear 83 drives the driven gear 84 to drive the shaft 85 to rotate, so that the pressing roller 9 rotates synchronously. The rotation of the pressing roller 9 can drive the profile to move linearly and press the light strip into the inside of the profile, thereby completing the modular assembly of the neon light.
[0042] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. A modular assembly structure for neon lights, characterized in that, include: The device body (1) has a conveying roller (2) rotatably mounted inside it, and a crossbeam (4) is fixedly mounted on the top of the device body (1) via a fixing seat (3). The lifting mechanism (6) fixedly installed inside the main body (1) of the device is used to push the neon light module to move vertically, so that the positioning mechanism (5) fixedly installed on the top of the crossbeam (4) is engaged with the neon light module, and the pressing assembly mechanism (8) fixedly installed on one side of the fixed seat (3) is used to drive the pressing roller (9) to rotate. The positioning mechanism (5) includes a first motor (51), which drives the bidirectional screw (52) to rotate, causing the connecting seat (53) threaded on the surface of the bidirectional screw (52) to drive the mounting seat (54) to move horizontally, and the positioning cylinder (55) fixedly installed inside the mounting seat (54) pushes the positioning card seat (56) to move vertically. The lifting mechanism (6) includes a lifting cylinder (61), which pushes the frame (62) to drive the roller (63) to move vertically.
2. The modular assembly structure for neon lights according to claim 1, characterized in that: The conveying rollers (2) are evenly arranged inside the main body (1) of the device. There are two sets of fixed seats (3), which are arranged in a mirror image on both sides of the top of the main body (1). The crossbeam (4) is fixedly installed between the two sets of fixed seats (3).
3. The modular assembly structure for neon lights according to claim 1, characterized in that: The first motor (51) is fixedly installed on the top of the crossbeam (4), and bearing seats (7) are fixedly installed on both sides of the top of the crossbeam (4). The bidirectional screw (52) is rotatably installed inside the bearing seats (7).
4. The modular assembly structure for neon lights according to claim 1, characterized in that: The mounting base (54) is provided in two sets and is slidably installed on the bottom of the crossbeam (4). The connecting base (53) is fixedly installed on the mounting base (54). The positioning cylinder (55) pushes the positioning card (56) to move towards the lifting mechanism (6).
5. A modular assembly structure for neon lights according to claim 1, characterized in that: The lifting cylinder (61) is fixedly installed inside the main body (1) of the device. The output shaft of the lifting cylinder (61) is fixedly installed with the frame (62). The roller (63) is rotatably installed on the top of the frame (62).
6. The modular assembly structure for neon lights according to claim 1, characterized in that: The pressing assembly mechanism (8) includes a housing (81) fixedly installed on one side of the fixed base (3), and a second motor (82) fixedly installed on one side of the housing (81) to drive the drive gear (83) to rotate. The drive gear (83) meshes with the driven gear (84), and a shaft (85) is fixedly installed inside the driven gear (84).
7. A modular assembly structure for neon lights according to claim 6, characterized in that: The second motor (82) drives the driving gear (83) to rotate the driven gear (84), so that the driven gear (84) drives the pressing roller (9) to rotate through the shaft (85).