Raw material extraction device for shampoo production

By introducing a stepper motor-driven conveying screw and threaded extrusion shaft into the shampoo production equipment, combined with a cutting motor and a feeding auger, the problems of low efficiency and inconvenient cleaning during raw material extraction are solved. This achieves continuous extrusion of raw materials and automatic separation of waste residue, improving production efficiency and equipment maintenance convenience.

CN224240473UActive Publication Date: 2026-05-15GUANGZHOU KAIHE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGZHOU KAIHE TECH CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing shampoo production equipment is inefficient in the raw material extraction process, requires frequent emptying and refilling of raw materials, cannot automatically remove defective waste, is inconvenient to clean, has many disassembled parts, and affects processing efficiency and equipment maintenance efficiency.

Method used

The conveying screw and threaded extrusion shaft driven by stepper motors, combined with a cutting motor and a feeding auger, realize continuous extrusion of raw materials and automatic separation of waste residue. The self-cleaning function is realized through the shut-off solenoid valve, which simplifies the equipment cleaning process.

Benefits of technology

It enables continuous extrusion of raw materials and automatic separation of waste residue, improves processing efficiency, simplifies equipment cleaning process, and ensures continuous operation and convenient maintenance of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a raw material extraction device for shampoo production, which belongs to the technical field of shampoo production equipment and comprises a main extrusion barrel, a conveying barrel is arranged at the top of the main extrusion barrel, a stepping motor is fixedly connected to the top of the conveying barrel, and the output end of the stepping motor penetrates through the top of the main extrusion barrel and is fixedly connected with a conveying screw. The bottom of the main extrusion barrel is provided with an extrusion cover through a flange, the bottom of the extrusion cover is provided with a residue collecting barrel through a flange, one side of the main extrusion barrel is in pipe connection with an auxiliary filter pipe, and one end of the auxiliary filter pipe is in pipe connection with a juice collecting barrel through a flange. The utility model provides a raw material extraction device for shampoo production. A stop electromagnetic valve is communicated with an external water pipe, water is filled into a conveying barrel and a main extrusion barrel, a stepping motor rotates a conveying screw rod and a threaded extrusion shaft to convey water flow, the conveying screw rod and the threaded extrusion shaft are cleaned, and discharged cleaning waste water is discharged from the bottom of an extrusion cover.
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Description

Technical Field

[0001] This utility model belongs to the technical field of shampoo production equipment, specifically relating to a raw material extraction device for shampoo production. Background Technology

[0002] Current shampoo raw material extraction methods generally employ distillation. However, water vapor easily damages the essential oils in plant materials, and large amounts of water vapor can also carry away the essential oils, resulting in low oil yield. Furthermore, distillation is unsuitable for extracting essential oils from plant peels. The "Raw Material Extraction Equipment for Shampoo Production" disclosed in application number "CN202221089445.8" represents an increasingly mature technology. This equipment uses a crushing device to crush the fragrance raw materials, which then slides into the feed pipe and onto the filter plate inside the pressing chamber. After a significant amount of fragrance raw material has accumulated, the pressing assembly is activated to press the fragrance raw material. The device ruptures the pericarp cells of the spice raw materials, and the pressed essential oil flows out from the filter plate and exits through the liquid outlet pipe into the extraction box, thereby achieving the extraction of essential oil from plant pericarps and increasing the oil yield. However, this device also has the following drawbacks: When extracting the juice from the raw materials, a pressing method is generally used to squeeze and extract a fixed amount of plant raw materials. After each squeezing, the original raw materials need to be emptied and refilled for the next squeezing, resulting in low processing efficiency. It cannot automatically remove the defective waste residue after squeezing to achieve uninterrupted continuous processing. At the same time, during the cleaning process, the internal filter screen and other parts need to be removed from the large equipment, resulting in many disassembled parts, which is not convenient for quick cleaning and reassembly. Utility Model Content

[0003] The purpose of this utility model is to provide a raw material extraction device for shampoo production, which aims to solve the problems of the existing technology, which requires emptying the original raw material and refilling it after each extrusion, resulting in low processing efficiency, inability to automatically remove the defective waste residue after extrusion, and the need to remove internal filters and other components from large equipment during the cleaning process, which involves disassembling many parts and is not convenient for quick cleaning and installation.

[0004] To achieve the above objectives, this utility model provides the following technical solution: It includes a main extrusion barrel, a conveying barrel at the top of the main extrusion barrel, a stepper motor fixedly connected to the top of the conveying barrel, a conveying screw fixedly connected to the output end of the stepper motor passing through the top of the main extrusion barrel, a threaded extrusion shaft fixedly connected to one end of the conveying screw, an extrusion cover installed at the bottom of the main extrusion barrel via a flange, a residue collection barrel installed at the bottom of the extrusion cover via a flange, a secondary filter pipe connected to one side of the main extrusion barrel, and a juice collection barrel connected to one end of the secondary filter pipe via a flange.

[0005] In one embodiment of the raw material extraction device for shampoo production according to this utility model, a shut-off solenoid valve is provided on one side of the top of the conveying tank.

[0006] In this solution, when cleaning the conveyor tank, the main extrusion tank, and the extrusion hood, the shut-off solenoid valve is connected to the external water pipe to fill the conveyor tank and the main extrusion tank with water. The stepper motor rotates the conveyor screw and the threaded extrusion shaft to transport the water flow, clean the conveyor screw and the threaded extrusion shaft, and flush the inner walls of the conveyor tank, the main extrusion tank, and the extrusion hood for self-cleaning. The discharged cleaning wastewater is discharged from the bottom of the extrusion hood.

[0007] In an embodiment of the raw material extraction device for shampoo production according to the present invention, a raw material conveying pipe is connected to the top of the other side of the conveying barrel, a feeding motor is provided at the bottom of the raw material conveying pipe, and a feeding auger is fixedly connected to the output end of the feeding motor through the bottom of the raw material conveying pipe.

[0008] In this solution, shampoo raw materials enter the raw material conveying pipe through a feeding funnel, and the feeding motor rotates the feeding auger to transport the raw materials into the conveying barrel for processing.

[0009] In an embodiment of the raw material extraction device for shampoo production according to the present invention, a feeding funnel is connected to the bottom side of the raw material conveying pipe, and a cutting motor is provided at the top and bottom of the top side of the feeding funnel. The output end of the cutting motor is fixedly connected to a cutting blade shaft through the top and bottom side of the feeding funnel.

[0010] In this solution, after the raw materials enter the feeding hopper, the cutting motor rotates the cutting blade shaft, and the blades on the cutting blade shaft are staggered to crush the raw materials, making it easier for the raw materials to extract juice and facilitate the subsequent transportation of the raw materials.

[0011] In an embodiment of the raw material extraction device for shampoo production according to the present invention, the juice collection tank is provided with brake casters at the four corners of the bottom and a discharge solenoid valve is provided on one side of the bottom of the juice collection tank.

[0012] In this scheme, after the raw materials are transported into the conveying barrel, the conveying screw rotates with the stepper motor, transporting the raw materials downwards. During the transportation process, as the space between the threaded extrusion shaft and the main extrusion barrel and extrusion hood decreases, the raw materials are extruded as raw material liquid. The raw material liquid flows into the secondary filter pipe for secondary filtration and then into the juice collection tank for centralized collection. The residue after extrusion is squeezed into the residue collection tank. The height of the collected raw material liquid does not exceed the connection height of the secondary filter pipe. When enough raw material liquid has been collected, the secondary filter pipe connecting the juice collection tank and the main extrusion barrel is disassembled, and the juice collection tank is separated. Braked casters are used to facilitate the transportation of the collected raw material liquid.

[0013] In an embodiment of the raw material extraction device for shampoo production according to this utility model, the top of the juice collection tank is threaded with a sealing cap, and a filter funnel is provided in the middle of the inner wall of the juice collection tank.

[0014] In this solution, the raw material liquid is further filtered through a filter funnel to reduce impurities in the raw material liquid.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1) The cutting motor rotates the cutting blade shaft, and the blades on the cutting blade shaft are staggered to crush the raw material, making it easier to extract juice from the raw material. The feeding motor rotates the feeding auger to transport the raw material to the conveying tank for processing. After the raw material is transported to the conveying tank, the stepper motor rotates the conveying screw to transport the raw material downward. During the transportation of the raw material at the position of the main extrusion tank and the extrusion cover, as the space between the threaded extrusion shaft and the main extrusion tank and the extrusion cover decreases, the raw material is squeezed out to extract the raw material liquid. The raw material liquid flows into the secondary filter pipe for secondary filtration and flows into the juice collection tank for centralized collection. The residue after extrusion is squeezed into the residue collection tank, and the raw material liquid and residue are automatically separated and discharged, which can continuously extract raw materials for a long time.

[0017] 2) By connecting the shut-off solenoid valve to the external water pipe, water is poured into the conveying tank and the main extrusion tank. The stepper motor rotates the conveying screw and the threaded extrusion shaft to transport the water flow, clean the conveying screw and the threaded extrusion shaft, and flush the conveying tank, the main extrusion tank, and the inner wall of the extrusion hood for self-cleaning. The discharged cleaning wastewater is discharged from the bottom of the extrusion hood. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the main extrusion barrel of this utility model;

[0021] Figure 3 This is a schematic diagram of the raw material conveying pipe structure of this utility model.

[0022] In the diagram: 1. Main extrusion tank; 2. Conveyor tank; 3. Stepper motor; 4. Conveyor screw; 5. Threaded extrusion shaft; 6. Extrusion cover; 7. Residue collection tank; 8. Secondary filter tube; 9. Juice collection tank;

[0023] 10. Shut-off solenoid valve; 11. Raw material conveying pipe; 12. Feeding motor; 13. Feeding auger; 14. Feeding funnel; 15. Cutting motor; 16. Cutting blade shaft; 17. Brake caster wheel; 18. Unloading solenoid valve; 19. Sealing cover;

[0024] 20. Filter funnel. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-3 The present invention provides the following technical solution: a raw material extraction device for shampoo production, comprising a main extrusion barrel 1, a conveying barrel 2 at the top of the main extrusion barrel 1, a stepper motor 3 fixedly connected to the top of the conveying barrel 2, a conveying screw 4 fixedly connected to the output end of the stepper motor 3 through the top of the main extrusion barrel 1, a threaded extrusion shaft 5 fixedly connected to one end of the conveying screw 4, an extrusion cover 6 installed at the bottom of the main extrusion barrel 1 through a flange, a residue collection barrel 7 installed at the bottom of the extrusion cover 6 through a flange, a secondary filter pipe 8 connected to one side of the main extrusion barrel 1, and a juice collection barrel 9 connected to one end of the secondary filter pipe 8 through a flange.

[0027] In a specific embodiment of a raw material extraction device for shampoo production, please refer to... Figure 1 A shut-off solenoid valve 10 is provided on one side of the top of the conveyor barrel 2.

[0028] Please see Figure 1 When cleaning the conveyor tank 2, the main extrusion tank 1, and the extrusion cover 6, the shut-off solenoid valve 10 is connected to the external water pipe to fill the conveyor tank 2 and the main extrusion tank 1 with water. The stepper motor 3 rotates the conveyor screw 4 and the threaded extrusion shaft 5 to transport the water flow, clean the conveyor screw 4 and the threaded extrusion shaft 5, and flush the inner walls of the conveyor tank 2, the main extrusion tank 1, and the extrusion cover 6 for self-cleaning. The discharged cleaning wastewater is discharged from the bottom of the extrusion cover 6.

[0029] In a specific embodiment of a raw material extraction device for shampoo production, please refer to... Figure 1 The other side of the conveyor barrel 2 is connected to the top pipe of the raw material conveying pipe 11. The bottom of the raw material conveying pipe 11 is equipped with a feeding motor 12. The output end of the feeding motor 12 passes through the bottom of the raw material conveying pipe 11 and is fixedly connected to the feeding auger 13.

[0030] Please see Figure 1Shampoo raw materials enter the raw material conveying pipe 11 through the feeding funnel 14. The feeding motor 12 rotates the feeding auger 13 to transport the raw materials to the conveying barrel 2 for processing.

[0031] In a specific embodiment of a raw material extraction device for shampoo production, please refer to... Figure 1 The bottom side of the raw material conveying pipe 11 is connected to a feeding funnel 14. The top and bottom sides of the feeding funnel 14 are equipped with a cutting motor 15. The output end of the cutting motor 15 passes through the top and bottom sides of the feeding funnel 14 and is fixedly connected to a cutting blade shaft 16.

[0032] Please see Figure 1 After the raw materials enter the feeding funnel 14, the cutting motor 15 rotates the cutting blade shaft 16. The blades on the cutting blade shaft 16 are staggered to crush the raw materials, making it easier for the raw materials to extract juice and facilitate the subsequent transportation of the raw materials.

[0033] In a specific embodiment of a raw material extraction device for shampoo production, please refer to... Figure 1 The juice collection tank 9 is equipped with brake casters 17 at the four corners of its bottom, and a discharge solenoid valve 18 is provided on one side of the bottom of the juice collection tank 9.

[0034] Please see Figure 1 After the raw materials are transported into the conveyor tank 2, the conveyor screw 4 rotates with the stepper motor 3 to transport the raw materials downwards. During the transportation process, as the space between the threaded extrusion shaft 5 and the main extrusion tank 1 and the extrusion cover 6 decreases, the raw materials are extruded as raw material liquid. The raw material liquid flows into the secondary filter pipe 8 for secondary filtration and then into the juice collection tank 9 for centralized collection. The residue after extrusion is squeezed into the residue collection tank 7. The height of the collected raw material liquid does not exceed the connection height of the secondary filter pipe 8. When enough raw material liquid has been collected, the secondary filter pipe 8 connecting the juice collection tank 9 and the main extrusion tank 1 is disassembled, and the juice collection tank 9 is separated. The collected raw material liquid is easily transported using the brake caster 17, or the external pipeline is connected to the discharge solenoid valve 18. The discharge solenoid valve 18 is opened to drain the extracted raw material liquid.

[0035] In a specific embodiment of a raw material extraction device for shampoo production, please refer to... Figure 1 The juice collection bucket 9 has a sealing cap 19 threadedly connected to the top, and a filter funnel 20 is provided in the middle of the inner wall of the juice collection bucket 9.

[0036] Please see Figure 1 The raw material solution is further filtered through the filter funnel 20 to reduce impurities in the raw material solution.

[0037] This utility model provides a raw material extraction device for shampoo production. The specific usage is as follows: After the raw material enters the feeding funnel 14, the cutting motor 15 rotates the cutting blade shaft 16. The blades on the cutting blade shaft 16 are staggered to crush the raw material, facilitating better extraction. The feeding motor 12 rotates the feeding auger 13 to transport the raw material to the conveying tank 2 for processing. After the raw material is transported to the conveying tank 2, the stepper motor 3 rotates the conveying screw 4 to transport the raw material downwards. During the transportation process, as the space between the threaded extrusion shaft 5 and the main extrusion tank 1 and extrusion cover 6 decreases, the raw material is extruded. The raw material liquid flows into the secondary filter pipe 8 for secondary filtration, and then into the juice collection tank 9 for centralized collection. The residue after squeezing is squeezed into the residue collection tank 7. The height of the collected raw material liquid does not exceed the connection height of the secondary filter pipe 8. The raw material liquid is further filtered through the filter funnel 20 to reduce impurities in the raw material liquid. When enough raw material liquid has been collected, the secondary filter pipe 8 connecting the juice collection tank 9 and the main squeezing tank 1 is disassembled, and the juice collection tank 9 is separated. The collected raw material liquid is easily transported using the brake caster 17, or the external pipeline is connected to the discharge solenoid valve 18. The discharge solenoid valve 18 is opened to drain the extracted raw material liquid.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A raw material extraction device for shampoo production, comprising a main extrusion tank (1), characterized in that: The main extrusion barrel (1) is equipped with a conveyor barrel (2) at the top. A stepper motor (3) is fixedly connected to the top of the conveyor barrel (2). The output end of the stepper motor (3) passes through the top of the main extrusion barrel (1) and is fixedly connected to a conveyor screw (4). A threaded extrusion shaft (5) is fixedly connected to one end of the conveyor screw (4). An extrusion cover (6) is installed at the bottom of the main extrusion barrel (1) through a flange. A residue collection barrel (7) is installed at the bottom of the extrusion cover (6) through a flange. A secondary filter pipe (8) is connected to one side of the main extrusion barrel (1). A juice collection barrel (9) is connected to one end of the secondary filter pipe (8) through a flange.

2. The raw material extraction device for shampoo production according to claim 1, characterized in that: A shut-off solenoid valve (10) is provided on one side of the top of the conveyor barrel (2).

3. The raw material extraction device for shampoo production according to claim 1, characterized in that: The top of the other side of the conveying barrel (2) is connected to a raw material conveying pipe (11). The bottom of the raw material conveying pipe (11) is equipped with a feeding motor (12). The output end of the feeding motor (12) passes through the bottom of the raw material conveying pipe (11) and is fixedly connected to a feeding auger (13).

4. The raw material extraction device for shampoo production according to claim 3, characterized in that: The bottom side of the raw material conveying pipe (11) is connected to a feeding funnel (14). The top and bottom of the feeding funnel (14) are provided with a cutting motor (15). The output end of the cutting motor (15) passes through the top and bottom side of the feeding funnel (14) and is fixedly connected to a cutting blade shaft (16).

5. The raw material extraction device for shampoo production according to claim 1, characterized in that: The juice collection tank (9) is equipped with brake casters (17) at the four corners of its bottom, and a discharge solenoid valve (18) is provided on one side of the bottom of the juice collection tank (9).

6. The raw material extraction device for shampoo production according to claim 1, characterized in that: The juice collection bucket (9) is threaded with a sealing cap (19) at the top, and a filter funnel (20) is provided in the middle of the inner wall of the juice collection bucket (9).