Data acquisition and processing mechanism
By designing a data acquisition and processing mechanism, and utilizing conveyors and turning mechanisms to automatically collect product data, the problem of low efficiency in manual data collection was solved, and efficient and comprehensive data collection of product appearance and shape was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG YICHI ELECTRIC TECH CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-05-15
AI Technical Summary
In the current technology, the collection of product appearance and shape data in the manufacturing industry relies on manual collection, which results in low efficiency.
A data acquisition and processing mechanism was designed, including a conveyor, a data acquisition camera, and a flipping mechanism. The conveyor automatically transports the product to the area below the camera, and the flipping mechanism flips the product over. Combined with supplementary lighting beads, the acquisition clarity is improved, thus realizing automated data acquisition.
It improves the efficiency and accuracy of data collection, and realizes the automated and comprehensive collection of product appearance and form data.
Smart Images

Figure CN224242061U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of data acquisition technology, specifically a data acquisition and processing mechanism. Background Technology
[0002] Data acquisition and processing refers to the process of collecting and acquiring raw data from various data sources, and cleaning, organizing, and transforming this data for further analysis and utilization. Simply put, it involves analyzing the collected data, and the collected data can also be used as a database.
[0003] Currently, in the manufacturing industry, it is necessary to collect data on the produced goods. By collecting data, we can analyze whether there are defects in the appearance of the product or information such as the shape of the product. Data collection can also quickly classify the products. In the existing technology, the collection of data such as the appearance and shape of the product generally relies on manual collection, which is inefficient. Therefore, this utility model provides a data collection and processing mechanism. Utility Model Content
[0004] To overcome the shortcomings of existing technologies and solve the problem of low efficiency caused by manual data collection, this utility model proposes a data collection and processing mechanism.
[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The data acquisition and processing mechanism of this utility model includes a base, a support frame fixedly connected to the top of the base, a conveyor mounted on the support frame, a gantry frame mounted on the outer side of the base, a connecting column mounted inside the gantry frame, a data acquisition camera fixedly connected to the end of the connecting column, and a flipping mechanism for flipping items mounted on the gantry frame; the flipping mechanism includes a positioning component mounted on the gantry frame, the positioning component is used to position the item so that it is located in the middle position of the conveyor, and a rotating component for driving the positioning component to rotate is also connected to the positioning component.
[0006] As a preferred technical solution of this utility model, the positioning component includes first telescopic rods respectively installed on both sides of the conveyor. Both sets of first telescopic rods are slidably connected to the gantry frame. An arc-shaped groove is provided on the gantry frame. A sliding block fixedly connected to the first telescopic rod is slidably connected in the arc-shaped groove. A clamping piece is fixedly connected to the telescopic end of the first telescopic rod to facilitate positioning and clamping of the product, so that the product can be located below the data acquisition camera, and the clamping causes the product to flip.
[0007] As a preferred technical solution of this utility model, the rotating assembly includes a rotating ring rotatably connected to the gantry frame, a gear ring fixedly connected to the rotating ring, a connecting block fixedly connected to the first telescopic rod fixedly connected to the outer side of the gear ring, and a rotating component for driving the gear ring to rotate installed on the inner side of the gear ring, so as to facilitate the flipping of the product.
[0008] As a preferred technical solution of this utility model, the rotating component includes a first flat gear meshing with the gear ring, the shaft of the first flat gear is fixedly connected to a connecting shaft rotatably connected to the gantry frame, a second flat gear meshes with the outer side of the first flat gear, and a driving component is connected to the shaft of the second flat gear to facilitate driving the gear ring to rotate.
[0009] As a preferred technical solution of this utility model, the driving component includes a fixed frame fixedly connected to the gantry frame, a motor fixedly connected to the fixed frame, and a drive shaft fixedly connected to the output end of the motor and the second spur gear, which facilitates providing a stable driving force for the device.
[0010] As a preferred technical solution of this utility model, a second telescopic rod is also fixedly connected to the gantry frame, and a moving block is fixedly connected to the telescopic end of the second telescopic rod. The moving block is fixedly connected to the connecting column, which facilitates the movement of the data acquisition camera with the product.
[0011] As a preferred technical solution of this utility model, the gantry frame is equipped with multiple sets of supplementary lighting beads to supplement the light source and improve the clarity of the data acquisition camera during shooting.
[0012] As a preferred technical solution of this utility model, multiple sets of height-adjustable support legs are installed at the bottom corners of the base. The support legs can be adjusted individually, thereby facilitating the base to stand stably on the ground.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. The data acquisition and processing mechanism of this utility model is equipped with a conveyor, a data acquisition camera, and a flipping mechanism. During the data acquisition process, the conveyor automatically transports the item to the bottom position of the data acquisition camera, which facilitates the automatic data acquisition of the product by the data acquisition camera. Then, the flipping mechanism flips the product over, thereby collecting data from all aspects of the product and improving the efficiency of data acquisition.
[0015] 2. The data acquisition and processing mechanism of this utility model is provided with a second telescopic rod and a movable block connected to the connecting column. Therefore, after the product is flipped over, the movable block drives the connecting column to move through the action of the second telescopic rod, thereby moving the data acquisition camera and enabling the data acquisition camera to collect data from the product at close range. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic cross-sectional view of the present invention.
[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the gantry frame of this utility model;
[0020] Figure 4 This is a schematic diagram of the flipping mechanism of this utility model;
[0021] Figure 5 This is a schematic diagram of the rotating component of this utility model;
[0022] In the diagram: 1. Base; 2. Support frame; 3. Conveyor; 4. Gantry frame; 5. Connecting column; 6. Data acquisition camera; 7. Tilting mechanism; 8. Positioning component; 9. Rotating component; 10. First telescopic rod; 11. Arc-shaped slide; 12. Sliding block; 13. Clamping plate; 14. Rotating ring; 15. Gear ring; 16. Rotating component; 17. First spur gear; 18. Connecting shaft; 19. Second spur gear; 20. Driving component; 21. Fixed frame; 22. Motor; 23. Drive shaft; 24. Connecting block; 25. Moving block; 26. Second telescopic rod; 27. Supplemental lighting bulb; 28. Support leg. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] Example 1:
[0025] like Figures 1 to 5As shown, the data acquisition and processing mechanism of this utility model includes a base 1, a support frame 2 fixedly connected to the top of the base 1, a conveyor 3 mounted on the support frame 2, a gantry frame 4 mounted on the outer side of the base 1, a connecting column 5 mounted inside the gantry frame 4, a data acquisition camera 6 fixedly connected to the end of the connecting column 5, and a flipping mechanism 7 for flipping items mounted on the gantry frame 4; the flipping mechanism 7 includes a positioning component 8 mounted on the gantry frame 4, the positioning component 8 is used to position the item so that it is located in the middle position of the conveyor 3, and a rotating component 9 for driving the positioning component 8 to rotate is also connected to the positioning component 8.
[0026] Furthermore, the positioning component 8 includes first telescopic rods 10 respectively installed on both sides of the conveyor 3. Both sets of first telescopic rods 10 are slidably connected to the gantry frame 4. The gantry frame 4 is provided with an arc-shaped groove 11. A sliding block 12 fixedly connected to the first telescopic rod 10 is slidably connected in the arc-shaped groove 11. A clamping piece 13 is fixedly connected to the telescopic end of the first telescopic rod 10 to facilitate positioning and clamping of the product, so that the product can be located below the data acquisition camera 6, and the clamping causes the product to flip.
[0027] Furthermore, the rotating assembly 9 includes a rotating ring 14 rotatably connected to the gantry frame 4, a gear ring 15 fixedly connected to the rotating ring 14, a connecting block 24 fixedly connected to the first telescopic rod 10 fixedly connected to the outer side of the gear ring 15, and a rotating component 16 for driving the gear ring 15 to rotate, which facilitates the flipping of the product.
[0028] Furthermore, the rotating component 16 includes a first spur gear 17 that meshes with the gear ring 15. The axis of the first spur gear 17 is fixedly connected to a connecting shaft 18 that is rotatably connected to the gantry frame 4. A second spur gear 19 meshes with the outer side of the first spur gear 17. A driving component 20 is connected to the axis of the second spur gear 19 to facilitate driving the gear ring 15 to rotate.
[0029] Furthermore, the driving component 20 includes a fixed frame 21 fixedly connected to the gantry frame 4, a motor 22 fixedly connected to the fixed frame 21, and a drive shaft 23 fixedly connected to the output end of the motor 22 and the second spur gear 19, so as to provide a stable driving force for the device.
[0030] Furthermore, a second telescopic rod 26 is fixedly connected to the gantry frame 4. A moving block 25 is fixedly connected to the telescopic end of the second telescopic rod 26. The moving block 25 is fixedly connected to the connecting column 5, which facilitates the movement of the data acquisition camera 6 with the product.
[0031] Furthermore, the gantry frame 4 is equipped with multiple sets of supplementary lighting LEDs 27 to supplement the light source and improve the clarity of the data acquisition camera 6 when shooting.
[0032] Furthermore, multiple sets of height-adjustable support legs 28 are installed at the bottom corners of the base 1. The support legs 28 can be adjusted individually, thereby facilitating the base 1 to stand stably on the ground.
[0033] Working principle: During data acquisition, the product is placed on conveyor 3, and then conveyor 3 is started. The conveyor 3 transports the product to the bottom of the data acquisition camera 6. Then, the first telescopic rod 10 moves the two sets of clamping plates 13, clamping the product so that it is positioned in the middle of conveyor 3, directly below the data acquisition camera 6. At this point, the data acquisition camera 6 collects data. Afterwards, motor 22 is started, which drives drive shaft 23 to rotate, which in turn drives second spur gear 19 to rotate. The second spur gear 19 then... The rotation of the first spur gear 17 shaft drives the gear ring 15 to rotate, which in turn drives the connecting block 24 to rotate. The connecting block 24 causes the first telescopic rod 10 to slide inside the arc-shaped slide groove 11. In this state, the two sets of clamping plates 13 clamp the product, so the two sets of first telescopic rods 10 will slide synchronously inside the arc-shaped slide groove 11. After sliding to the end position of the arc-shaped slide groove 11, the product will just rotate 180 degrees. During this process, the second telescopic rod 26 is continuously activated, so that the moving block 25 drives the connecting column 5 and the data acquisition camera 6 to move with the product, thereby improving the accuracy of data acquisition.
[0034] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0035] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A data acquisition and processing mechanism, characterized in that, include: A base (1) is fixedly connected to a support frame (2) at its top end. A conveyor (3) is installed on the support frame (2). A gantry frame (4) is installed on the outer side of the base (1). A connecting column (5) is installed inside the gantry frame (4). A data acquisition camera (6) is fixedly connected to the end of the connecting column (5). A turning mechanism (7) for turning over items is also installed on the gantry frame (4). The flipping mechanism (7) includes a positioning component (8) mounted on the gantry (4). The positioning component (8) is used to position the item so that it is located in the middle position of the conveyor (3). The positioning component (8) is also connected to a rotating component (9) for driving the positioning component (8) to rotate.
2. The data acquisition and processing mechanism according to claim 1, characterized in that, The positioning component (8) includes first telescopic rods (10) respectively installed on both sides of the conveyor (3). Both sets of first telescopic rods (10) are slidably connected to the gantry frame (4). The gantry frame (4) is provided with an arc-shaped slide groove (11). A sliding block (12) fixedly connected to the first telescopic rod (10) is slidably connected in the arc-shaped slide groove (11). A clamping piece (13) is fixedly connected to the telescopic end of the first telescopic rod (10).
3. The data acquisition and processing mechanism according to claim 2, characterized in that, The rotating assembly (9) includes a rotating ring (14) rotatably connected to the gantry frame (4), a gear ring (15) is fixedly connected to the rotating ring (14), a connecting block (24) fixedly connected to the first telescopic rod (10) is fixedly connected to the outer side of the gear ring (15), and a rotating component (16) for driving the gear ring (15) to rotate is installed on the inner side of the gear ring (15).
4. The data acquisition and processing mechanism according to claim 3, characterized in that, The rotating component (16) includes a first spur gear (17) meshing with the gear ring (15). The shaft of the first spur gear (17) is fixedly connected to a connecting shaft (18) rotatably connected to the gantry frame (4). A second spur gear (19) meshes with the outer side of the first spur gear (17). A driving component (20) is connected to the shaft of the second spur gear (19).
5. The data acquisition and processing mechanism according to claim 4, characterized in that, The drive unit (20) includes a fixed frame (21) fixedly connected to the gantry frame (4), a motor (22) fixedly connected to the fixed frame (21), and a drive shaft (23) fixedly connected to the output end of the motor (22) and fixedly connected to the second flat gear (19).
6. The data acquisition and processing mechanism according to claim 5, characterized in that, A second telescopic rod (26) is also fixedly connected to the gantry frame (4). A moving block (25) is fixedly connected to the telescopic end of the second telescopic rod (26). The moving block (25) is fixedly connected to the connecting column (5).
7. The data acquisition and processing mechanism according to claim 6, characterized in that, The gantry frame (4) is equipped with multiple sets of supplementary lighting lamps (27).
8. The data acquisition and processing mechanism according to claim 7, characterized in that, Multiple sets of height-adjustable support legs (28) are installed at the bottom corner of the base (1).