Automatic magnesium-aluminum alloy passivation equipment

Abstract

The utility model discloses automatic magnesium-aluminum alloy passivation equipment, which relates to the technical field of magnesium-aluminum alloy passivation equipment, and comprises an automatic feeding mechanism, a conveying mechanism, a conveying mechanism and a passivation mechanism, the automatic feeding mechanism is used for intermittently pushing magnesium-aluminum alloy plates for feeding, and the automatic feeding mechanism comprises a bearing table; according to the utility model, full-process automation of magnesium-aluminum alloy plate treatment is realized through the automatic feeding mechanism and the double-sided passivation cooperation system. On one hand, the mechanical separation design with the discharging baffle and the circulating push block is adopted, only a single plate is pushed every time through precise control, the problems of material stacking and material clamping caused by traditional manual feeding are thoroughly solved, and continuous and stable plate supply is guaranteed. And secondly, 180-degree accurate turning-over is achieved through the two sets of single-face passivation mechanisms and the automatic turning-over mechanism by means of a butterfly-shaped supporting plate linkage assembly, so that the double faces of the plate are automatically and evenly sprayed, unmanned operation of double-face passivation is achieved, and the quality defects of coating damage, spraying missing, position deviation and the like existing in manual operation are effectively overcome.

Description

Technical Field

[0001] This utility model relates to the technical field of magnesium-aluminum alloy passivation equipment, and in particular to an automatic magnesium-aluminum alloy passivation equipment. Background Technology

[0002] The automatic passivation equipment for magnesium-aluminum alloys is used to automate the surface treatment of magnesium-aluminum alloys. Passivation is a surface treatment method that improves the corrosion resistance and wear resistance of metals by forming a thin film of oxides or other compounds on the surface of magnesium-aluminum alloys. The automatic passivation equipment for magnesium-aluminum alloys can uniformly spray the passivation liquid onto the surface of magnesium-aluminum alloys. The automatic passivation equipment for magnesium-aluminum alloys typically includes components such as spray heads, nozzles, and spray control systems, which can control parameters such as the flow rate of the spray liquid, the spray direction, and the spray speed.

[0003] Existing automated passivation equipment for magnesium-aluminum alloys partially relies on manual material feeding and sorting operations, which cannot accurately control the separation of individual sheets. Operators often experience simultaneous feeding of two sheets or material jamming when manually separating stacked magnesium-aluminum alloy sheets for extended periods of time, leading to frequent production line interruptions. Furthermore, the rhythm of manual sheet placement is unstable and difficult to synchronize with subsequent processes, affecting overall production efficiency. To address these issues, an automated passivation equipment for magnesium-aluminum alloys is provided. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic passivation device for magnesium-aluminum alloys, which provides uniform and stable feeding, greatly reduces labor costs, and solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic passivation device for magnesium-aluminum alloys, comprising:

[0006] An automatic feeding mechanism is used to intermittently push magnesium-aluminum alloy sheets for feeding. The automatic feeding mechanism includes a support platform, a sheet limiting plate fixedly connected above the support platform, a discharge baffle fixedly connected to the inner side of the sheet limiting plate, a slider guide groove opened above the support platform, top block turning through holes opened at both ends of the slider guide groove above the support platform, a rotating shaft bracket fixedly connected below the surface of the support platform, a support turntable rotatably connected to the side of the rotating shaft bracket via a rotating shaft, a first drive motor fixedly connected below the surface of the support platform, a transmission belt provided on the outer side of the support turntable, and a sheet pusher fixedly connected to the outer side of the transmission belt.

[0007] A single-sided passivation mechanism is provided, with two sets of such mechanisms arranged on the side of the automatic feeding mechanism. The single-sided passivation mechanism is used to uniformly spray a passivation liquid onto one side of the magnesium-aluminum alloy sheet.

[0008] An automatic flipping mechanism is located between two sets of single-sided passivation mechanisms. The automatic flipping mechanism is used to flip the magnesium-aluminum alloy sheet after single-sided passivation treatment.

[0009] As a further embodiment of this utility model: the single-sided passivation mechanism includes a support platform, a conveyor belt is provided on the inner side above the support platform, and a passivation liquid spraying machine is fixedly connected above the support platform.

[0010] As a further embodiment of this utility model: the automatic flipping mechanism includes a first bracket, a second bracket and a third bracket are provided on the side of the first bracket, a butterfly-shaped support plate is rotatably connected between the first bracket and the second bracket, the butterfly-shaped support plate has plate positioning slots on both sides that are adapted to the size of the magnesium-aluminum alloy single plate, an elliptical rotating plate is rotatably connected to the side of the second bracket, a second drive motor is fixedly connected to the side of the third bracket away from the second bracket, a circular turntable is rotatably connected to the side of the third bracket close to the second bracket, a number of push columns are fixedly connected in a ring at equal intervals on the side of the circular turntable close to the second bracket, and an arc-shaped push groove adapted to the push column is provided on the side of the elliptical rotating plate.

[0011] As a further improvement of this utility model: the distance between the bottom of the discharge baffle and the top of the support platform is slightly greater than the thickness of one set of magnesium-aluminum alloy plates, but less than the thickness of two sets of magnesium-aluminum alloy plates, allowing only one set of magnesium-aluminum alloy plates to pass through at the same time.

[0012] As a further embodiment of this utility model: the connecting column portion of the plate pusher is adapted to the guide groove of the slider, and the height of the pusher portion of the plate pusher above the support platform is adapted to the thickness of a set of magnesium-aluminum alloy plates.

[0013] As a further embodiment of this utility model: the number of the rotating shaft brackets is provided in four sets, and a set of supporting turntables is provided between each two sets of rotating shaft brackets through the rotating shaft. The outer sides of the two sets of supporting turntables are connected to the transmission belt. The rotating shaft of the first drive motor passes through the rotating shaft bracket and is fixedly connected to the rotating shaft of one of the supporting turntables.

[0014] As a further improvement of this utility model: the passivation liquid spraying machine is equipped with multiple sets of passivation liquid atomizing nozzles, and is connected to an external passivation liquid pipeline through a hose.

[0015] As a further embodiment of this utility model: the rotating shaft of the elliptical rotating plate passes through the second bracket and is fixedly connected to the plate positioning slot, and the rotating shaft of the second drive motor passes through the third bracket and is fixedly connected to the round turntable.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. The ingenious design of the automatic feeding mechanism in this utility model achieves efficient and precise feeding of magnesium-aluminum alloy plates. The discharge baffle only allows a single plate to pass through, and the circulating plate pusher ensures that only the bottom plate is pushed each time. This mechanical separation method avoids the problems of stacking and jamming that are easy to occur in traditional manual feeding. At the same time, the intermittent pushing achieves orderly conveying, making the feeding process more stable and reliable, and providing a continuous and stable supply of plates for subsequent passivation treatment.

[0018] 2. This utility model adopts a method of two sets of single-sided passivation mechanisms and automatic flipping mechanism working in concert to realize the fully automated processing of double-sided passivation of magnesium-aluminum alloy plates. After the plate is sprayed on one side by the first set of passivation mechanisms, it is precisely flipped 180 degrees by the flipping mechanism and then enters the second set of passivation mechanisms for the other side processing. This automated process not only improves production efficiency, but also ensures the consistency of double-sided passivation quality, avoids the problem of uneven coating or missed spraying that may be caused by manual operation, and makes the quality of finished products more stable and reliable. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a structural schematic diagram of the present invention from a second perspective;

[0021] Figure 3 This is a schematic diagram of the automatic feeding mechanism in this utility model;

[0022] Figure 4 This is a second-view structural schematic diagram of the automatic feeding mechanism in this utility model;

[0023] Figure 5 This is a schematic diagram of the single-sided passivation mechanism in this utility model;

[0024] Figure 6 This is a structural schematic diagram of the automatic flipping mechanism in this utility model.

[0025] In the diagram: 1. Automatic feeding mechanism; 2. Single-sided passivation mechanism; 3. Automatic flipping mechanism; 11. Support platform; 12. Sheet material limiting plate; 13. Discharge baffle; 14. Slider guide groove; 15. Top block turning through hole; 16. Rotary shaft bracket; 17. Support turntable; 18. Transmission belt; 19. First drive motor; 110. Sheet material pusher; 21. Support platform; 22. Conveyor belt; 23. Passivation liquid spraying machine; 31. First bracket; 32. Second bracket; 33. Third bracket; 34. Butterfly-shaped support plate; 35. Sheet material positioning slot; 36. Elliptical rotating plate; 37. Second drive motor; 38. Circular turntable; 39. Push column; 310. Arc-shaped push groove. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0028] Reference Figures 1 to 6 In this embodiment of the present invention, an automatic passivation device for magnesium-aluminum alloys includes:

[0029] An automatic feeding mechanism 1 is used to intermittently push magnesium-aluminum alloy sheets for feeding. The automatic feeding mechanism 1 includes a support platform 11, a sheet limiting plate 12 fixedly connected above the support platform 11, and a discharge baffle 13 fixedly connected to the inner side of the sheet limiting plate 12. The distance between the bottom of the discharge baffle 13 and the top of the support platform 11 is slightly greater than the thickness of one set of magnesium-aluminum alloy sheets but less than the thickness of two sets of magnesium-aluminum alloy sheets, allowing only one set of magnesium-aluminum alloy sheets to pass through at the same time. A slider guide groove 14 is provided above the support platform 11, and top block turning through holes 15 are provided at both ends of the slider guide groove 14 above the support platform 11. A rotating shaft bracket 16 is fixedly connected below the sheet surface of the support platform 11, and the side of the rotating shaft bracket 16 is rotatably connected via a rotating shaft. A support turntable 17 is connected to the support platform 11. A first drive motor 19 is fixedly connected to the bottom of the plate surface. A transmission belt 18 is provided on the outside of the support turntable 17. A plate push block 110 is fixedly connected to the outside of the transmission belt 18. The connecting column part of the plate push block 110 is adapted to the slider guide groove 14. The height of the push plate part of the plate push block 110 above the plate surface of the support platform 11 is adapted to the thickness of a set of magnesium-aluminum alloy plates. There are four sets of rotating shaft brackets 16. A set of support turntables 17 is provided between each two sets of rotating shaft brackets 16. The outside of the two sets of support turntables 17 is connected to the transmission belt 18. The rotating shaft of the first drive motor 19 passes through the rotating shaft bracket 16 and is fixedly connected to the rotating shaft of one of the sets of support turntables 17.

[0030] Single-sided passivation mechanism 2, two sets of single-sided passivation mechanism 2 are set on the side of automatic feeding mechanism 1. Single-sided passivation mechanism 2 is used to uniformly spray one side of magnesium-aluminum alloy sheet with passivation liquid.

[0031] Automatic flipping mechanism 3 is located between two sets of single-sided passivation mechanisms 2. Automatic flipping mechanism 3 is used to flip the magnesium-aluminum alloy sheet after single-sided passivation treatment.

[0032] Using the above scheme: the first drive motor 19 drives the support turntable 17 to rotate, and drives the plate pusher 110 to move along the slider guide groove 14 through the transmission belt 18. When the plate pusher 110 moves above the support platform 11, its push plate part pushes the bottom magnesium-aluminum alloy plate forward. Due to the gap between the discharge baffle 13 and the support platform 11, only a single layer of plate is allowed to pass through at a time. After the plate pusher 110 passes through the top block turning through hole 15, it rotates downward to complete the intermittent pushing cycle.

[0033] The single-sided passivation mechanism 2 includes a support platform 21, a conveyor belt 22 is provided on the inner side above the support platform 21, and a passivation liquid spraying machine 23 is fixedly connected above the support platform 21. The passivation liquid spraying machine 23 is equipped with multiple sets of passivation liquid atomizing nozzles and is connected to an external passivation liquid pipeline through a hose.

[0034] Using the above scheme: Conveyor belt 22 transports magnesium-aluminum alloy sheets from automatic feeding mechanism 1, and passivation liquid spraying machine 23 uniformly sprays the surface of the sheet using multiple sets of atomizing nozzles. The sheet moves at a constant speed during the conveying process to ensure that the passivation liquid coating thickness is consistent.

[0035] The automatic flipping mechanism 3 includes a first bracket 31, a second bracket 32 ​​and a third bracket 33 on the side of the first bracket 31, a butterfly support plate 34 rotatably connected between the first bracket 31 and the second bracket 32, and plate positioning slots 35 adapted to the size of the magnesium-aluminum alloy single plate on both sides of the butterfly support plate 34. An elliptical rotating plate 36 is rotatably connected to the side of the second bracket 32, and the rotating shaft of the elliptical rotating plate 36 passes through the second bracket 32 ​​and is fixedly connected to the plate positioning slots 35. A second drive motor 37 is fixedly connected to the side of the third bracket 33 away from the second bracket 32, and a circular turntable 38 is rotatably connected to the side of the third bracket 33 close to the second bracket 32. The rotating shaft of the second drive motor 37 passes through the third bracket 33 and is fixedly connected to the circular turntable 38. Several sets of push columns 39 are fixedly connected in a ring at equal intervals on the side of the circular turntable 38 close to the second bracket 32. An arc-shaped push groove 310 adapted to the push column 39 is opened on the side of the elliptical rotating plate 36.

[0036] Using the above scheme: the second drive motor 37 drives the rotary table 38 to rotate, and the push column 39 sequentially engages the arc-shaped push groove 310 to push the elliptical rotating plate 36 to rotate. The elliptical rotating plate 36 drives the butterfly support plate 34 to rotate 180 degrees through the rotating shaft, so that the magnesium-aluminum alloy plate in the plate positioning groove 35 is flipped. After the magnesium-aluminum alloy plate comes into contact with the conveyor belt 22 of the next set of single-sided passivation mechanisms 2, it is moved away.

[0037] The working principle of this utility model is as follows: First, the first drive motor 19 of the automatic feeding mechanism 1 drives the support turntable 17 to rotate, and drives the plate pusher 110 to circulate along the slider guide groove 14 through the transmission belt 18. When the plate pusher 110 rises to the surface of the support platform 11, its push plate part pushes the bottom magnesium-aluminum alloy plate forward. Under the limiting action of the discharge baffle 13, the precise separation and intermittent conveying of a single plate are realized, and the automatic feeding process of the plate is completed.

[0038] Subsequently, the pushed magnesium-aluminum alloy sheet enters the first single-sided passivation mechanism 2, and is conveyed at a constant speed by the conveyor belt 22 to the bottom of the passivation liquid spraying machine 23. Multiple sets of atomizing nozzles uniformly spray the upper surface of the sheet to form a complete passivation liquid protective layer. The sprayed sheet continues to be conveyed to the automatic flipping mechanism 3, and is received by the sheet positioning slot 35 of the butterfly support plate 34.

[0039] In the automatic flipping mechanism 3, the second drive motor 37 drives the rotary table 38 to rotate, and the push column 39 cooperates with the arc-shaped push groove 310 to drive the elliptical rotating plate 36 to rotate, so that the butterfly support plate 34 can be flipped 180 degrees. The flipped plate falls into the second set of single-sided passivation mechanism 2, is conveyed by the conveyor belt 22 and undergoes passivation treatment on the other side, and finally outputs the finished plate with double-sided passivation. The whole process realizes the continuous production of magnesium-aluminum alloy plates with automatic feeding, double-sided passivation and automatic flipping.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic passivation device for magnesium-aluminum alloys, characterized in that, include: An automatic feeding mechanism (1) is used to intermittently push magnesium-aluminum alloy plates for feeding. The automatic feeding mechanism (1) includes a support platform (11). A plate limiting plate (12) is fixedly connected above the support platform (11). A discharge baffle (13) is fixedly connected to the inner side of the plate limiting plate (12). A slider guide groove (14) is opened above the support platform (11). Top block turning through holes (15) are opened at both ends of the slider guide groove (14) above the support platform (11). A rotating shaft bracket (16) is fixedly connected below the plate surface of the support platform (11). A support turntable (17) is rotatably connected to the side of the rotating shaft bracket (16) through a rotating shaft. A first drive motor (19) is fixedly connected below the plate surface of the support platform (11). A transmission belt (18) is provided on the outer side of the support turntable (17). A plate pusher (110) is fixedly connected to the outer side of the transmission belt (18). Single-sided passivation mechanism (2), the number of single-sided passivation mechanism (2) is set in two sets, and is set on the side of automatic feeding mechanism (1). The single-sided passivation mechanism (2) is used to uniformly spray one side of magnesium-aluminum alloy plate with passivation liquid. Automatic flipping mechanism (3) is located between two sets of single-sided passivation mechanisms (2). The automatic flipping mechanism (3) is used to flip the magnesium-aluminum alloy plate after single-sided passivation treatment.

2. The automatic passivation equipment for magnesium-aluminum alloys according to claim 1, characterized in that, The single-sided passivation mechanism (2) includes a support platform (21), a conveyor belt (22) is provided on the inner side above the support platform (21), and a passivation liquid spraying machine (23) is fixedly connected above the support platform (21).

3. The automatic passivation equipment for magnesium-aluminum alloys according to claim 1, characterized in that, The automatic flipping mechanism (3) includes a first bracket (31), a second bracket (32) and a third bracket (33) are provided on the side of the first bracket (31), a butterfly support plate (34) is rotatably connected between the first bracket (31) and the second bracket (32), and a plate positioning slot (35) adapted to the size of the magnesium-aluminum alloy single plate is opened on both sides of the butterfly support plate (34). An elliptical rotating plate (36) is rotatably connected to the side of the second bracket (32), a second drive motor (37) is fixedly connected to the side of the third bracket (33) away from the second bracket (32), a circular turntable (38) is rotatably connected to the side of the third bracket (33) close to the second bracket (32), and a number of push columns (39) are fixedly connected in a ring at equal intervals to the side of the circular turntable (38) close to the second bracket (32). An arc-shaped push groove (310) adapted to the push column (39) is opened on the side of the elliptical rotating plate (36).

4. The automatic passivation equipment for magnesium-aluminum alloys according to claim 1, characterized in that, The distance between the bottom of the discharge baffle (13) and the top of the support platform (11) is slightly greater than the thickness of one set of magnesium-aluminum alloy plates and less than the thickness of two sets of magnesium-aluminum alloy plates, allowing only one set of magnesium-aluminum alloy plates to pass through at the same time.

5. The automatic passivation equipment for magnesium-aluminum alloys according to claim 1, characterized in that, The connecting column portion of the plate pusher (110) is adapted to the slider guide groove (14), and the height of the pusher portion of the plate pusher (110) above the support platform (11) is adapted to the thickness of a set of magnesium-aluminum alloy plates.

6. The automatic passivation equipment for magnesium-aluminum alloys according to claim 1, characterized in that, The number of the rotating shaft brackets (16) is four sets. A set of support turntables (17) is provided between each two sets of rotating shaft brackets (16) for rotating shaft connection. The outer sides of the two sets of support turntables (17) are connected to the transmission belt (18). The rotating shaft of the first drive motor (19) passes through the rotating shaft brackets (16) and is fixedly connected to the rotating shaft of one of the support turntables (17).

7. The automatic passivation equipment for magnesium-aluminum alloys according to claim 2, characterized in that, The passivation liquid spraying machine (23) is equipped with multiple sets of passivation liquid atomizing nozzles and is connected to an external passivation liquid pipeline via a hose.

8. The automatic passivation equipment for magnesium-aluminum alloys according to claim 3, characterized in that, The rotating shaft of the elliptical rotating plate (36) passes through the second bracket (32) and is fixedly connected to the plate positioning slot (35). The rotating shaft of the second drive motor (37) passes through the third bracket (33) and is fixedly connected to the round turntable (38).

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