Basalt fiber melting channel of all-electric melting shaft kiln

The patent application, as extracted from the patent specification, is applied to materials/equipment/components/independent subsystems, specifically involving the improved design of an all-electric vertical melting kiln, including the melting zone, clarification and homogenization zone, and operating zone. This solves the problems of poor fluidity of basalt melt and inconsistent thermal energy control, achieving efficient production and improved product quality.

CN224280088UActive Publication Date: 2026-05-26新疆沃宇纺织新材料有限公司 +1
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Patent Information

Application Number
CN202521356029.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2026-05-26
Estimated Expiration
2035-06-30

AI Technical Summary

Technical Problem

In existing all-electric vertical kilns, basalt melt has poor fluidity, and the melt tends to stay or accumulate excessively in a certain process area. The heat energy control is inconsistent, the heat utilization rate is low, the energy consumption is high, it is difficult to meet the temperature requirements of different areas, and crystallization problems are prone to occur at the bottom of the kiln, which affects the clarification and homogenization effect of the melt and the production efficiency.

Method used

A fully electric melting vertical kiln basalt fiber melting channel is designed, including a melting zone, a clarification and homogenization zone, and a working zone, with the volume of each zone decreasing sequentially. The temperature is independently controlled by an electric melting control system. Electrodes are set on the upper side of the furnace body, and a wall insulation layer built with refractory bricks is used to achieve continuous flow of molten liquid and precise temperature control.

Benefits of technology

It improves the clarification and homogenization effect and production efficiency of basalt melt, reduces energy consumption, avoids crystallization, extends the service life of kilns, and ensures product quality.

✦ Generated by Eureka AI based on patent content.
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Abstract

The basalt fiber melting channel comprises an electric melting control system and a furnace body, the interior of the furnace body sequentially comprises a melting area, a clarifying and homogenizing area and an operation area from one end to the other end, and the bottom face of the melting area and the bottom face of the clarifying and homogenizing area are located at the same height. The bottom surface of the operation area is positioned above the bottom surface of the clarifying and homogenizing area, the volume of the operation area is smaller than that of the clarifying and homogenizing area, the volume of the clarifying and homogenizing area is smaller than that of the melting area, a bushing plate for drawing wires is arranged on the bottom surface of the operation area, and electrodes are respectively arranged in the melting area, the clarifying and homogenizing area and the operation area. And the electrodes in each area are respectively connected with one electric melting control system. The device can reduce the production energy consumption, improve the production efficiency, improve the treatment effect of the basalt melt and ensure the product quality.
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