Device facilitating inclined placement of ton barrel
By designing a bracket and a hydraulic cylinder to drive the tilting device, the problem of the ton container being difficult to completely empty was solved, achieving safe and stable tilting placement and improving operational efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI SAKURA PLASTIC PROD CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-05-15
AI Technical Summary
When a ton container is about to be emptied, it is difficult to completely empty the material at the bottom. Manually tilting it for placement is time-consuming, labor-intensive, and poses safety hazards.
Design a device that includes a support, a bracket, a hydraulic cylinder, and a limiting component. The hydraulic cylinder drives the bracket to tilt, and the limiting component prevents the ton container from sliding, thus achieving safe and stable tilting placement.
This allows for the safe and stable tilting of the ton container, ensuring complete emptying of materials and improving operational efficiency and safety.
Smart Images
Figure CN224242224U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ton container placement equipment, and in particular to a device that facilitates the tilting placement of ton containers. Background Technology
[0002] A tonne container, also known as a bulk container, is a large container used for storing and transporting liquids or granular materials. It is usually made of high-density polyethylene and has advantages such as corrosion resistance, high strength, and reusability. Tunnel containers are widely used in industries such as chemical, food, and pharmaceutical and are an important tool for modern warehousing and logistics.
[0003] However, in actual use, there are some problems with the tilting and emptying of ton containers. First, when the ton container is about to be emptied, due to its structure, a certain amount of material will remain at the bottom and cannot be completely emptied. It is necessary to tilt the ton container to completely empty it. Manually tilting the ton container is not only time-consuming and laborious, but also poses safety hazards, as it can easily cause the ton container to slip or be damaged. Therefore, a device that facilitates the tilting of ton containers is needed to solve the above problems. Summary of the Invention
[0004] The purpose of this invention is to solve the problems mentioned in the background section.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A device for facilitating the tilting of ton containers includes a support, the support including a base, two tripods connected to the top of the base, the two tripods being connected and fixed together by a connecting plate, a bracket movably mounted on the top of the tripods, the bracket including a plate frame movably mounted on the top of the tripods, a hydraulic cylinder movably mounted on the left side of the plate frame, and the end of the hydraulic cylinder seat movably engaging with the surface of the connecting plate, and two lifting rods symmetrically connected to the bottom right side of the plate frame.
[0007] Preferably, the bottom end of the lifting rod is provided with a reinforcing crossbeam end, the vertical cross section of the lifting rod is T-shaped, and the bottom end of the lifting rod is provided with a reinforcing crossbeam end, which can increase the strength of the lifting rod when it is placed horizontally.
[0008] Preferably, the two supports are connected and fixed together by a support plate. The support plate has a groove on its surface and hollow slots are equidistantly formed on the surface of the groove. The groove design on the surface of the support plate facilitates the subsequent stacking of counterweights and ensures the stability of the supports when placed.
[0009] Preferably, two limiting members are symmetrically installed on the left and right sides of the plate frame. The limiting members include suspensions that are connected and fixed to the plate frame. The suspensions are installed on the two sides of the plate frame to prevent the ton from tilting or shifting to one side during the lifting process.
[0010] Preferably, the suspension consists of a frame end and a cross plate end. A threaded shaft is inserted into the surface of the cross plate end of the suspension through a threaded hole, and a support plate is movably installed at the end of the threaded shaft. By rotating and moving the threaded shaft in the threaded hole of the suspension, the threaded shaft can be driven to push the support plate and control the distance between the two support plates.
[0011] Preferably, the inner side of the support plate is provided with buckles, and the buckles are symmetrically distributed in pairs on the surface of the support plate. The buckles are symmetrically distributed in pairs on the inner side of the support plate, so that there is a gap between two adjacent buckles.
[0012] Preferably, the support has an inner groove on its inner side and an extension plate end on its side, with a strip-shaped through groove on the surface of the extension plate end. The design of the extension plate end on the side of the support can increase the contact area between the support and the ground surface, preventing the ton container from shaking and falling when lifted.
[0013] This utility model has at least the following beneficial effects:
[0014] By setting up a bracket, the ton container can be tilted and lifted. Compared with the traditional structure, this device pushes and moves the support, driving the lifting rod to be inserted into the slot under the ton container. The piston rod of the hydraulic cylinder extends to push the plate frame, so that the plate frame rotates with the top hinge as the fulcrum. The rotation of the plate frame can tilt the lifting rod, so that the ton container can be placed against the surface of the plate frame at an angle. This is conducive to the complete emptying of the ton container and ensures the safety of the ton container when it is placed at an angle.
[0015] By setting limiting components, the device achieves anti-slip operation of the ton container. The support plate is attached to the frame surface of the ton container, and the buckle is fastened to the frame of the ton container. When the frame of the ton container is lifted, it can prevent the ton container from tipping over, ensure the stability of the ton container when tilted, and further improve the safety of the ton container when tilting to empty. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the external structure of a device for facilitating the tilting of ton containers, as proposed in this utility model.
[0018] Figure 2 This is a schematic diagram of the external left view of a device for facilitating the tilting of a ton container, as proposed in this utility model.
[0019] Figure 3 This is a three-dimensional disassembly diagram of the fixing component in a device for facilitating the tilting of a ton container, as proposed in this utility model.
[0020] Figure 4 This is a partial disassembly diagram of the fixing component in a device for facilitating the tilting of a ton container, as proposed in this utility model.
[0021] In the diagram: 1. Bracket; 11. Support; 12. Support plate; 13. Tripod; 14. Connecting plate; 2. Bracket; 21. Plate frame; 22. Hydraulic cylinder; 23. Lifting rod; 3. Limiting component; 31. Suspension; 32. Threaded shaft; 33. Support plate; 34. Buckle plate. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0023] Reference Figure 1-4 A device for facilitating the tilting of a ton container includes a support 1, which includes a base 11. Two tripods 13 are connected to the top of the base 11 and are connected and fixed to each other by a connecting plate 14. A bracket 2 is movably installed at the top of the tripods 13. The bracket 2 includes a plate frame 21 movably installed at the top of the tripods 13. A hydraulic cylinder 22 is movably installed on the left side of the plate frame 21, and the end of the cylinder seat of the hydraulic cylinder 22 is movably connected to the surface of the connecting plate 14. Two lifting rods 23 are symmetrically connected to the right side of the bottom end of the plate frame 21.
[0024] The bottom end of the lifting rod 23 is equipped with a reinforcing crossbeam, and the vertical cross section of the lifting rod 23 has a T-shaped structure.
[0025] The two supports 11 are connected and fixed together by a support plate 12. The support plate 12 has a lower groove on its surface, and the surface of the lower groove has hollow grooves at equal intervals.
[0026] Two limiting members 3 are symmetrically installed on the left and right sides of the plate frame 21. The limiting members 3 include a suspension 31 that is connected and fixed to the plate frame 21.
[0027] The suspension 31 consists of a frame end and a cross plate end. A threaded shaft 32 is inserted into the surface of the cross plate end of the suspension 31 through a threaded hole, and a support plate 33 is movably installed at the end of the threaded shaft 32.
[0028] The inner side of the support plate 33 is provided with buckle plates 34, and the buckle plates 34 are symmetrically distributed in pairs on the surface of the support plate 33.
[0029] The support 11 has an inner groove on its inner side and an extension plate end on its side, and the surface of the extension plate end has a strip-shaped through groove.
[0030] The bottom end of the lifting rod 23 is equipped with a reinforcing crossbeam, which can increase the strength of the lifting rod 23 when it is placed horizontally and prevent the lifting rod 23 from deforming under pressure. The groove design on the surface of the support plate 12 can facilitate the subsequent stacking of counterweights, ensure the stability of the support 11 when it is placed, and prevent the equipment from tipping over during lifting due to excessive weight of the ton container.
[0031] The suspension 31 is installed on the sides of the two plate frames 21 to prevent the lifting rod 23 from tilting to one side during the lifting process, thereby improving the stability of the ton container. The threaded shaft 32 rotates and moves in the threaded hole of the suspension 31, which can drive the threaded shaft 32 to push the support plate 33, control the distance between the two support plates 33, facilitate the support of the ton container, and ensure the stability of the ton container during lifting.
[0032] The buckle plates 34 are symmetrically distributed in pairs on the inner side of the support plate 33, allowing for a gap between adjacent buckle plates 34. This facilitates the buckle plates 34 being fastened to the crossbars of the ton container frame when the support plate 33 is fastened to the surface of the ton container, ensuring stability during lifting. The inner groove design on the inner side of the support 11 allows the plate frame 21 to rest against the inner side of the support 11 when it is placed upright. The extension plate design on the side of the support 11 increases the contact area between the support 11 and the ground surface, preventing it from shaking and falling when lifting the ton container. The bottom of the support 11 can be equipped with casters with a self-locking structure for easy pushing and moving of the support 11.
[0033] Working principle: According to the appendix Figure 2 With appendix Figure 3 As shown, during use, the lifting rod 23 is inserted into the groove at the bottom of the ton container frame by pushing with bracket 1, which activates the hydraulic cylinder 22. As the piston rod of the hydraulic cylinder 22 extends, the ton container begins to rise slowly. At this time, the output end of the hydraulic cylinder 22 pushes the plate frame 21, controlling the plate frame 21 to rotate. The rotation of the plate frame 21 can drive the lifting rod 23 to move, so that the lifting rod 23 lifts the ton container frame, thereby controlling the tilt of the ton container. By adjusting the flow and direction of the hydraulic oil through the control valve, the lifting height and position of the ton container can be precisely controlled. When the ton container reaches the required height, the hydraulic pump is turned off or the position of the hydraulic cylinder 22 is locked through the control valve to maintain the lifting state of the ton container. When it is necessary to lower the ton container, the hydraulic oil is recovered from the rodless chamber of the hydraulic cylinder 22 through the control valve, causing the piston rod to retract, which in turn causes the plate frame 21 to rotate, and then the lifting rod 23 is reset to be flush with the ground, thus straightening and placing the ton container upright.
[0034] Secondly, according to the appendix Figure 4As shown, before lifting the ton container frame, the threaded shaft 32 can be rotated. After the threaded shaft 32 rotates and moves in the threaded hole of the suspension 31, it can push the support plate 33. The support plate 33 can move and stick to the surface of the ton container, so that the buckle plate 34 on the inner side of the support plate 33 is snapped onto the ton container frame, which can prevent the ton container from sliding and falling off the surface of the lifting rod 23.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A device for facilitating the tilting of ton containers, characterized in that, The bracket (1) includes a support (11), and two tripods (13) are connected to the top of the support (11). The two tripods (13) are connected and fixed to each other by a connecting plate (14). A bracket (2) is movably installed on the top of the tripods (13). The bracket (2) includes a plate frame (21) movably installed on the top of the tripods (13). A hydraulic cylinder (22) is movably installed on the left side of the plate frame (21), and the end of the cylinder seat of the hydraulic cylinder (22) is movably connected to the surface of the connecting plate (14). Two lifting rods (23) are symmetrically connected to the right side of the bottom end of the plate frame (21).
2. The device for facilitating the tilting of ton containers according to claim 1, characterized in that, The lifting rod (23) has a reinforcing crossbeam at its bottom end, and the vertical cross section of the lifting rod (23) is T-shaped.
3. The device for facilitating the tilting of ton containers according to claim 1, characterized in that, The two supports (11) are connected and fixed together by a support plate (12). The support plate (12) has a lower groove on its surface and hollow grooves are provided at equal intervals on its surface.
4. The device for facilitating the tilting of ton containers according to claim 1, characterized in that, Two limiting members (3) are symmetrically installed on the left and right sides of the plate frame (21). The limiting members (3) include a suspension (31) that is connected and fixed to the plate frame (21).
5. The device for facilitating the tilting of ton containers according to claim 4, characterized in that, The suspension (31) consists of a frame end and a cross plate end. A threaded shaft (32) is inserted into the surface of the cross plate end of the suspension (31) through a threaded hole, and a support plate (33) is movably installed at the end of the threaded shaft (32).
6. The device for facilitating the tilting of ton containers according to claim 5, characterized in that, The inner side of the support plate (33) is provided with buckle plates (34), and the buckle plates (34) are symmetrically distributed in pairs on the surface of the support plate (33).
7. The device for facilitating the tilting of ton containers according to claim 1, characterized in that, The support (11) has an inner groove on its inner side and an extension plate end on its side, and the surface of the extension plate end has a strip-shaped through groove.