Energy-saving photovoltaic pyrolyzing furnace using magnetic material

Abstract

The utility model belongs to the field of pyrolyzing furnaces, and particularly relates to an energy-saving photovoltaic pyrolyzing furnace using magnetic materials, which comprises a furnace body, a fixed seat is fixedly sleeved on the outer side of the furnace body, and a plurality of uniformly distributed support rods are fixedly connected on the outer side of the fixed seat. Under the action of the permanent magnet, the permanent magnet can drive a magnetic medium in the furnace to move through a magnetic field, iron-based magnetic particles (such as Fe2O3 and nickel powder which can tolerate the high temperature of more than 1000 DEG C) are added into the pyrolyzing furnace to serve as bed materials instead of traditional mechanical stirring (which is easy to damage at high temperature), and the permanent magnet array outside the furnace generates an alternating or rotating magnetic field, so that the magnetic medium in the furnace can be driven to move. The magnetic particles are driven to move up and down / circularly to form a fluidized state, collision heat transfer is performed at the same time, materials are in full contact with a heat carrier, the pyrolysis efficiency is improved, the furnace body is of a closed structure, heat loss in the furnace body can be reduced, the energy-saving purpose can be achieved, gas can be automatically exhausted through the exhaust pipe when the gas pressure in the furnace body is large, and safety is improved.

Description

Technical Field

[0001] This utility model relates to the field of pyrolysis furnace technology, specifically to an energy-saving photovoltaic pyrolysis furnace using magnetic materials. Background Technology

[0002] Pyrolysis furnaces are used to heat and decompose various materials (such as solid waste, biomass, and plastics) in an oxygen-free or low-oxygen environment, converting them into gaseous, liquid, or solid products. They are widely used in waste treatment, energy recovery, and resource regeneration, providing support for material reduction, harmlessness, and resource utilization. Pyrolysis furnaces are required for pyrolysis in the recycling of photovoltaic modules.

[0003] In existing technologies, pyrolysis furnaces typically have stirring components inside to ensure uniform heating of the materials. However, when traditional stirring components are placed inside the pyrolysis furnace, the high internal temperature can easily damage them. Furthermore, significant heat loss occurs during operation, requiring more energy for continuous heating, which is neither energy-efficient nor environmentally friendly. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to provide an energy-saving photovoltaic pyrolysis furnace using magnetic materials, which solves the problem of easy damage to traditional stirring components when used inside the pyrolysis furnace, and also solves the problem of excessive heat loss and insufficient energy saving during the operation of the pyrolysis furnace.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving photovoltaic pyrolysis furnace using magnetic materials, comprising a furnace body, a fixed base fixedly sleeved on the outer side of the furnace body, a plurality of evenly distributed support rods fixedly connected to the outer side of the fixed base, a feeding port fixedly connected to the bottom of the furnace body, a feeding port fixedly connected to the top of the furnace body, a hydraulic cylinder fixedly installed at the upper end of the furnace body, a sealing cover fixedly connected to the lower end of the output end of the hydraulic cylinder, the sealing cover being slidably connected to the feeding port, a plurality of permanent magnets fixedly installed inside the fixed base, a heat insulation sleeve fixedly connected inside the fixed base, the heat insulation sleeve contacting the permanent magnets and contacting the outer surface of the furnace body, a heating element fixedly installed inside the furnace body, an exhaust pipe fixedly connected to the upper end of the furnace body, an exhaust mechanism and a purification mechanism provided on the exhaust pipe.

[0006] Preferably, the exhaust mechanism includes a fixing bar, with the fixing bar fixedly connected inside the exhaust pipe. A connecting rod is slidably sleeved inside the fixing bar. A first spring is provided on the outside of the connecting rod. A fixing block is fixedly connected to the bottom of the connecting rod, and a baffle is fixedly connected to the top of the connecting rod. The baffle contacts the fixing bar, and a sealing sleeve is fixedly sleeved on the outside of the baffle. By designing the exhaust mechanism, automatic exhaust can be performed inside the furnace.

[0007] Preferably, one end of the first spring is fixedly connected to the fixing block, and the other end of the first spring is fixedly connected to the fixing strip. By designing the first spring, the force of the first spring can be applied to the fixing block.

[0008] Preferably, the sealing sleeve contacts the fixing strip, and the sealing sleeve is slidably connected to the exhaust pipe. By designing the sealing sleeve, the connection between the baffle and the exhaust pipe can be sealed.

[0009] Preferably, the purification mechanism includes a connecting frame, which is slidably fitted inside the exhaust pipe. A purification filter element is placed inside the connecting frame. A magnetic cover is slidably fitted inside the connecting frame, attracting the connecting frame and contacting the purification filter element. The magnetic cover has multiple through holes inside. A fixing rod is fixedly connected inside the exhaust pipe. A second spring is provided on the outer side of the fixing rod. An arc-shaped block is slidably fitted on the outer side of the fixing rod, and the arc-shaped block is slidably connected to both the exhaust pipe and the connecting frame. By designing this purification mechanism, gas can be filtered and purified.

[0010] Preferably, one end of the second spring is fixedly connected to the exhaust pipe, and the other end of the second spring is fixedly connected to the arc-shaped block. By designing the second spring, the force of the second spring can be applied to the arc-shaped block.

[0011] Preferably, the connecting frame has an arc-shaped groove inside, and an arc-shaped block is slidably connected inside the arc-shaped groove. By designing the arc-shaped groove, the arc-shaped block can slide along the arc-shaped groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model utilizes the action of permanent magnets, which drive the movement of magnetic media inside the furnace through a magnetic field, replacing traditional mechanical stirring (which is easily damaged at high temperatures). In the pyrolysis furnace, iron-based magnetic particles (such as Fe2O3 and nickel powder, which can withstand temperatures above 1000℃) are added as bed material. The permanent magnet array outside the furnace generates an alternating or rotating magnetic field, which drives the magnetic particles to move up and down / circularly, forming a fluidized state. At the same time, collision heat transfer allows the material to fully contact the heat carrier, improving pyrolysis efficiency. Furthermore, the furnace body adopts a closed structure, which can reduce heat loss inside the furnace body, achieving the purpose of energy saving. When the gas pressure inside the furnace body is high, the gas can be automatically discharged through the exhaust pipe, improving safety.

[0014] 2. By designing a connecting frame and a purification filter element, this utility model can filter and purify the gas before it is discharged from the exhaust pipe, thus preventing pollution of the external environment when the gas is discharged. In addition, the connecting frame can be easily pulled out from inside the exhaust pipe, making it convenient to replace the purification filter element inside the connecting frame. Attached Figure Description

[0015] Figure 1 This is a perspective view of the overall structure of this utility model;

[0016] Figure 2 This utility model Figure 1 A partial three-dimensional sectional view of the structure;

[0017] Figure 3 This utility model Figure 2 A front sectional view of the exhaust pipe;

[0018] Figure 4 This utility model Figure 3 Enlarged view of point A.

[0019] In the diagram: 1. Furnace body; 2. Fixed base; 3. Support rod; 4. Discharge port; 5. Feed port; 6. Hydraulic cylinder; 7. Sealing cover; 8. Exhaust mechanism; 9. Purification mechanism; 10. Permanent magnet; 11. Heat insulation sleeve; 12. Heating element; 13. Exhaust pipe; 81. Fixing strip; 82. Connecting rod; 83. First spring; 84. Fixing block; 85. Baffle; 86. Sealing sleeve; 91. Connecting frame; 92. Purification filter element; 93. Magnetic cover; 94. Through hole; 95. Fixing rod; 96. Second spring; 97. Arc-shaped block; 98. Arc-shaped groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1 , Figure 2 An energy-saving photovoltaic pyrolysis furnace using magnetic materials includes a furnace body 1. A fixed base 2 is fixedly sleeved on the outside of the furnace body 1. Multiple evenly distributed support rods 3 are fixedly connected to the outside of the fixed base 2. A feeding port 4 is fixedly connected to the bottom of the furnace body 1. A feeding port 5 is fixedly connected to the top of the furnace body 1. A hydraulic cylinder 6 is fixedly installed at the upper end of the furnace body 1. A sealing cover 7 is fixedly connected to the lower end of the output end of the hydraulic cylinder 6. The sealing cover 7 is slidably connected to the feeding port 5. Multiple permanent magnets 10 are fixedly installed inside the fixed base 2. A heat insulation sleeve 11 is fixedly connected inside the fixed base 2. The heat insulation sleeve 11 is in contact with the permanent magnets 10 and the outer surface of the furnace body 1. A heating element 12 is fixedly installed inside the furnace body 1. An exhaust pipe 13 is fixedly connected to the upper end of the furnace body 1. An exhaust mechanism 8 and a purification mechanism 9 are provided on the exhaust pipe 13.

[0022] Please see Figure 1 , Figure 2 , Figure 3 The exhaust mechanism 8 includes a fixing strip 81. The fixing strip 81 is fixedly connected inside the exhaust pipe 13. A connecting rod 82 is slidably sleeved inside the fixing strip 81. A first spring 83 is provided on the outside of the connecting rod 82. One end of the first spring 83 is fixedly connected to a fixing block 84, and the other end of the first spring 83 is fixedly connected to the fixing strip 81. By designing the first spring 83, the force of the first spring 83 can act on the fixing block 84. The bottom of the connecting rod 82 is fixedly connected to the fixing block 84, and the top of the connecting rod 82 is fixedly connected to a baffle 85. The baffle 85 contacts the fixing strip 81. A sealing sleeve 86 is fixedly sleeved on the outside of the baffle 85. The sealing sleeve 86 contacts the fixing strip 81 and is slidably connected to the exhaust pipe 13. By designing the sealing sleeve 86, the connection between the baffle 85 and the exhaust pipe 13 can be sealed. By designing the exhaust mechanism 8, the furnace body 1 can be automatically vented.

[0023] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 The purification mechanism 9 includes a connecting frame 91. The connecting frame 91 is slidably fitted inside the exhaust pipe 13. A purification filter element 92 is placed inside the connecting frame 91. A magnetic cover 93 is slidably fitted inside the connecting frame 91, attracting the connecting frame 91 and contacting the purification filter element 92. Multiple through holes 94 are provided inside the magnetic cover 93. A fixing rod 95 is fixedly connected inside the exhaust pipe 13. A second spring 96 is provided on the outside of the fixing rod 95. One end of the second spring 96 is fixedly connected to the exhaust pipe 13. The other end of the spring 96 is fixedly connected to the arc-shaped block 97. By designing the second spring 96, the force of the second spring 96 can be applied to the arc-shaped block 97. The arc-shaped block 97 is slidably sleeved on the outside of the fixing rod 95. The arc-shaped block 97 is slidably connected to the exhaust pipe 13 and the connecting frame 91 respectively. An arc-shaped groove 98 is opened inside the connecting frame 91. The arc-shaped block 97 is slidably connected inside the arc-shaped groove 98. By designing the arc-shaped groove 98, the arc-shaped block 97 can slide along the arc-shaped groove 98. By designing the purification mechanism 9, the gas can be filtered and purified.

[0024] The specific implementation process of this utility model is as follows: The material to be pyrolyzed and the iron-based magnetic particles are first added into the interior of the furnace body 1 through the feed inlet 5. Then, the hydraulic cylinder 6 drives the sealing cover 7 to move down and close the feed inlet 5. Then, the heating plate 12 works to heat the interior of the furnace body 1. Through the action of the permanent magnet 10, the permanent magnet 10 can drive the movement of the magnetic medium in the furnace through the magnetic field, replacing the traditional mechanical stirring (which is easily damaged at high temperatures). In the pyrolysis furnace, iron-based magnetic particles (such as Fe2O3, nickel powder, which can withstand temperatures above 1000℃) are added as bed material. The array of permanent magnets 10 outside the furnace generates an alternating or rotating magnetic field, which drives the magnetic particles to move up and down / circularly, forming a fluidized state. At the same time, collision heat transfer allows the material to fully contact the heat carrier, improving the pyrolysis efficiency. In addition, the furnace body 1 adopts a closed structure, which can reduce the heat loss inside the furnace body 1 and achieve the purpose of energy saving.

[0025] When the internal pressure of the furnace body 1 is high during pyrolysis, gas will enter the exhaust pipe 13. The gas will push the baffle 85 and the sealing sleeve 86 to move upward. The baffle 85 will drive the connecting rod 82 to move upward. The connecting rod 82 will drive the fixing block 84 to move upward. The fixing block 84 will squeeze the first spring 83, eventually causing the right end of the sealing sleeve 86 to separate from the inner wall of the exhaust pipe 13. At this time, the gas will be discharged through the right end of the exhaust pipe 13, achieving the purpose of depressurizing and venting the inside of the furnace body 1, and improving safety.

[0026] When gas flows inside the exhaust pipe 13, it is filtered and purified by the purification filter element 92, preventing pollution of the external environment when the gas is discharged. When it is necessary to disassemble the connecting frame 91, simply pull the connecting frame 91 upwards. The connecting frame 91 and the arc-shaped block 97 slide relative to each other. The arc surface of the arc groove 98 inside the connecting frame 91 will squeeze and push the arc block 97. The arc block 97 will slide along the fixing rod 95 and squeeze the second spring 96, which can separate the arc block 97 from the arc groove 98. Then the connecting frame 91 can be pulled out from inside the exhaust pipe 13, making it convenient to replace the purification filter element 92 inside the connecting frame 91.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving photovoltaic pyrolysis furnace using magnetic materials, comprising a furnace body (1), characterized in that: A fixed seat (2) is fixedly sleeved on the outside of the furnace body (1). A plurality of evenly distributed support rods (3) are fixedly connected to the outside of the fixed seat (2). A feeding port (4) is fixedly connected to the bottom of the furnace body (1). A feeding port (5) is fixedly connected to the top of the furnace body (1). A hydraulic cylinder (6) is fixedly installed at the upper end of the furnace body (1). A sealing cover (7) is fixedly connected to the lower end of the output end of the hydraulic cylinder (6). The sealing cover (7) is slidably connected to the feeding port (5). The fixed seat (2) Multiple permanent magnets (10) are fixedly installed inside the furnace body (1). A heat insulation sleeve (11) is fixedly connected inside the furnace body (2). The heat insulation sleeve (11) is in contact with the permanent magnets (10) and the heat insulation sleeve (11) is in contact with the outer surface of the furnace body (1). A heating element (12) is fixedly installed inside the furnace body (1). An exhaust pipe (13) is fixedly connected to the upper end of the furnace body (1). An exhaust mechanism (8) is provided on the exhaust pipe (13). A purification mechanism (9) is provided on the exhaust pipe (13).

2. The energy-saving photovoltaic pyrolysis furnace using magnetic materials according to claim 1, characterized in that: The exhaust mechanism (8) includes a fixing strip (81), the inside of the exhaust pipe (13) is fixedly connected to the fixing strip (81), the inside of the fixing strip (81) is slidably sleeved with a connecting rod (82), the outside of the connecting rod (82) is provided with a first spring (83), the bottom of the connecting rod (82) is fixedly connected to a fixing block (84), the top of the connecting rod (82) is fixedly connected to a baffle (85), the baffle (85) is in contact with the fixing strip (81), and the outside of the baffle (85) is fixedly sleeved with a sealing sleeve (86).

3. An energy-saving photovoltaic pyrolysis furnace using magnetic materials according to claim 2, characterized in that: One end of the first spring (83) is fixedly connected to the fixing block (84), and the other end of the first spring (83) is fixedly connected to the fixing strip (81).

4. An energy-saving photovoltaic pyrolysis furnace using magnetic materials according to claim 2, characterized in that: The sealing sleeve (86) contacts the fixing strip (81), and the sealing sleeve (86) is slidably connected to the exhaust pipe (13).

5. An energy-saving photovoltaic pyrolysis furnace using magnetic materials according to claim 1, characterized in that: The purification mechanism (9) includes a connecting frame (91), the connecting frame (91) is slidably sleeved inside the exhaust pipe (13), a purification filter element (92) is placed inside the connecting frame (91), a magnetic cover (93) is slidably sleeved inside the connecting frame (91), the magnetic cover (93) is attracted to the connecting frame (91), the magnetic cover (93) is in contact with the purification filter element (92), a plurality of through holes (94) are opened inside the magnetic cover (93), a fixing rod (95) is fixedly connected inside the exhaust pipe (13), a second spring (96) is provided on the outside of the fixing rod (95), an arc-shaped block (97) is slidably sleeved on the outside of the fixing rod (95), and the arc-shaped block (97) is slidably connected to the exhaust pipe (13) and the connecting frame (91) respectively.

6. An energy-saving photovoltaic pyrolysis furnace using magnetic materials according to claim 5, characterized in that: One end of the second spring (96) is fixedly connected to the exhaust pipe (13), and the other end of the second spring (96) is fixedly connected to the arc block (97).

7. An energy-saving photovoltaic pyrolysis furnace using magnetic materials according to claim 5, characterized in that: The connecting frame (91) has an arc-shaped groove (98) inside, and an arc-shaped block (97) is slidably connected inside the arc-shaped groove (98).

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