Aluminum alloy pipe water mist slow-release cooling device capable of reducing deformation
By designing a cross-shaped straightening frame and an aluminum alloy tube water mist slow-release cooling device with atomized cooling components, the deformation problem of aluminum alloy tubes during rapid cooling was solved, achieving stable cooling and high-quality processing of aluminum alloy tubes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 常熟市恒泰精密金属制品有限公司
- Filing Date
- 2025-06-24
- Publication Date
- 2026-05-15
AI Technical Summary
During conventional water-cooling quenching, aluminum alloy tubes undergo structural deformation due to rapid cooling, which affects processing quality.
Design a water mist slow-release cooling device including a first straightening frame and a second straightening frame. The push rod and straightening wheel with a cross structure are used in conjunction with the atomizing cooling component to provide guiding support and uniform cooling. The coolant is sprayed by the atomizing nozzle to reduce deformation.
By using guide supports and uniform cooling, the structural deformation of the aluminum alloy tube during the cooling process is reduced, ensuring processing quality and equipment flexibility.
Smart Images

Figure CN224243156U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy tube processing technology, specifically to a water mist slow-release cooling device for aluminum alloy tubes that reduces deformation. Background Technology
[0002] Aluminum alloy pipe is a type of metal pipe made primarily of aluminum, with the addition of other alloying elements such as copper, magnesium, and zinc. Aluminum alloy pipe has a density approximately one-third that of steel and is characterized by its lightweight, high strength, corrosion resistance, and ease of processing.
[0003] Aluminum alloy tube processing refers to the machining, heat treatment, and surface treatment of aluminum alloy tubes to meet specific application requirements. Aluminum alloy tubes are widely used in aerospace, automotive manufacturing, construction, electronics, chemical, shipbuilding, and furniture industries.
[0004] In the processing of aluminum alloy tubes, the rapid cooling during conventional water quenching process causes structural deformation due to the rapid cooling of the high-temperature thin-walled aluminum alloy tube, thus affecting the overall quality of the extruded aluminum alloy tube.
[0005] Therefore, in view of this, we studied and improved the existing structure and its shortcomings, and proposed an aluminum alloy tube water mist slow-release cooling device to reduce deformation. Utility Model Content
[0006] The purpose of this invention is to provide an aluminum alloy tube water mist slow-release cooling device that reduces deformation, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a water mist slow-release cooling device for reducing deformation of aluminum alloy tubes, comprising a first straightening frame and a second straightening frame, wherein the second straightening frame is provided on the opposite side of the first straightening frame, and the two ends of the second straightening frame and the first straightening frame are connected to a stabilizing frame, and an atomizing cooling component is provided around the stabilizing frame, and a supporting inclined frame is connected between the atomizing cooling component and the first straightening frame and the second straightening frame, wherein the first straightening frame comprises a first fixed platform, a first push rod and a first straightening wheel, wherein the first push rod is vertically mounted on one side surface of the first fixed platform, and the first straightening wheel is mounted on the end of the first push rod away from the first fixed platform.
[0008] Furthermore, the first push rods are arranged equidistantly and vertically on the surface of the first fixed platform, and the first fixed platform is horizontally arranged and fixedly connected to the stabilizer frame, and the stabilizer frame is arranged in a ring structure.
[0009] Furthermore, the second correction frame includes a second fixed platform, a second push rod, and a second correction wheel. The second push rod is vertically mounted on one side surface of the second fixed platform, and the second correction wheel is mounted on the end of the second push rod away from the second fixed platform.
[0010] Furthermore, the second push rods are arranged equidistantly and vertically on the surface of the second fixed platform, and the second push rod and the first push rod support have the same structure. The second straightening wheel and the first straightening wheel also have the same structure.
[0011] Furthermore, the second push rod and the first push rod are both on the same axial direction, and the second push rod and the first push rod adopt an equidistant staggered structure and are arranged opposite each other. The first correction frame and the second correction frame adopt a cross staggered structure, and the stabilizing frame is provided at both ends of the first correction frame and the second correction frame in two sets.
[0012] Furthermore, the atomizing cooling assembly includes a fixed frame, an adjusting hinge, an atomizing nozzle, a connecting hose, a diverter pipe, and a connecting frame. An adjusting hinge is installed on one side of the fixed frame, and an atomizing nozzle is installed at the end of the adjusting hinge away from the fixed frame. A connecting hose is installed at the end of the atomizing nozzle away from the output end, and a diverter pipe is connected to the end of the connecting hose away from the atomizing nozzle. A connecting frame connects the diverter pipe and the fixed frame.
[0013] Furthermore, the fixed frame is arranged in a ring structure, and the adjusting hinge, atomizing nozzle, and connecting hose are arranged in a ring array structure with the fixed frame as the center, and there are twelve sets of them. The diverter is arranged in a ring structure, and the connecting frame is arranged in a ring array structure with the diverter as the center, and there are four sets of them.
[0014] Furthermore, two sets of atomizing cooling components are symmetrically arranged at each end of the first and second correction frames, and the atomizing cooling components are connected and fixed to the first and second correction frames respectively through supporting inclined frames. Moreover, the supporting inclined frames are arranged in a ring array structure with the atomizing cooling components as the center and there are four sets of them.
[0015] This invention provides a water mist slow-release cooling device for aluminum alloy tubes that reduces deformation, and has the following beneficial effects:
[0016] 1. This utility model comprises two sets of first and second straightening frames, arranged in a cross-shaped structure. Simultaneously, the second and first push rods are arranged in an equidistant, staggered structure, and can extend and retract within a certain range along their axial direction. This causes the connected first and second straightening wheels to move synchronously. Utilizing this structure, on the one hand, it provides structural support and guidance during the aluminum alloy tube extrusion process, ensuring sufficient stability of the aluminum alloy tube during discharge. On the other hand, the structural extension and retraction can accommodate aluminum alloy tubes of different diameters within a certain range, ensuring stable guiding and conveying. Furthermore, the structural extension and retraction adjustment provides overlapping force limits in four directions for the aluminum alloy tube, minimizing unnecessary structural deformation during cooling and ensuring the processing quality of the aluminum alloy tube while maintaining the flexibility of the device.
[0017] 2. This utility model features two sets of atomizing cooling components at each end of the first and second straightening frames. The entire atomizing cooling component can be connected to an external liquid supply device or pipeline via a distribution pipe to provide cooling water or coolant. Twelve sets of atomizing nozzles are arranged in a ring and connected to a fixed frame. The adjustable hinge structure between the two allows for adjustment of the output end of the atomizing nozzles within a certain angle range, adapting to the cooling requirements. This structure ensures flexibility and adjustability of the entire device, adapting to different processing needs. Furthermore, the ring-shaped atomizing nozzles achieve a spraying effect on the annular structure, atomizing the cooling water or coolant and ensuring uniform spraying onto the surface of the extruded aluminum alloy tube. This controls the cooling speed and reduces unnecessary excessive deformation of the aluminum alloy tube during cooling, thus ensuring the quality of the aluminum alloy tube processing. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the axial side view of the main body of the aluminum alloy tube water mist slow-release cooling device for reducing deformation according to this utility model.
[0019] Figure 2 This is a schematic diagram of the main body structure of an aluminum alloy tube water mist slow-release cooling device for reducing deformation according to this utility model.
[0020] Figure 3 This is a three-dimensional structural diagram of the first and second straightening frames of the aluminum alloy tube water mist slow-release cooling device for reducing deformation according to this utility model.
[0021] Figure 4 This is a three-dimensional structural diagram of the arc-shaped cover of the aluminum alloy tube water mist slow-release cooling device for reducing deformation according to this utility model.
[0022] In the diagram: 1. First straightening frame; 101. First fixed platform; 102. First push rod; 103. First straightening wheel; 2. Second straightening frame; 201. Second fixed platform; 202. Second push rod; 203. Second straightening wheel; 3. Stabilizing frame; 4. Atomizing cooling assembly; 401. Fixed frame; 402. Adjusting hinge; 403. Atomizing nozzle; 404. Connecting hose; 405. Diverter pipe; 406. Connecting frame; 5. Supporting inclined frame. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0024] like Figures 1 to 4As shown, a water mist slow-release cooling device for reducing deformation of aluminum alloy pipes includes a first straightening frame 1 and a second straightening frame 2. The second straightening frame 2 is arranged on the opposite side of the first straightening frame 1, and a stabilizing frame 3 is connected to both ends of the second straightening frame 2 and the first straightening frame 1. An atomizing cooling assembly 4 is arranged around the stabilizing frame 3, and a supporting inclined frame 5 is connected between the atomizing cooling assembly 4 and the first straightening frame 1 and the second straightening frame 2. The first straightening frame 1 includes a first fixed platform 101, a first push rod 102, and a first straightening wheel 103. A first push rod 102 is vertically mounted on one side surface of the platform 101, and a first straightening wheel 103 is mounted on the end of the first push rod 102 away from the first fixed platform 101. The first push rods 102 are equidistantly arranged vertically on the surface of the first fixed platform 101, and the first fixed platform 101 is horizontally arranged and fixedly connected to the stabilizer 3. The stabilizer 3 is arranged in a ring structure. The second straightening frame 2 includes a second fixed platform 201, a second push rod 202, and a second straightening wheel 203. A second push rod is vertically mounted on one side surface of the second fixed platform 201. 202, and a second straightening wheel 203 is installed at the end of the second push rod 202 away from the second fixed platform 201. The second push rods 202 are equidistantly arranged vertically on the surface of the second fixed platform 201, and the support structure of the second push rod 202 and the first push rod 102 is the same. The second straightening wheel 203 and the first straightening wheel 103 adopt the same structure. The second push rod 202 and the first push rod 102 are both in the same axial direction, and the second push rod 202 and the first push rod 102 adopt an equidistant staggered structure and are arranged opposite each other. The first straightening frame 1 and the second... The second straightening frame 2 adopts a cross-shaped structure, and the stabilizing frame 3 is provided at both ends of the first straightening frame 1 and the second straightening frame 2. The two sets of the first straightening frame 1 and the second straightening frame 2 are arranged opposite each other in a cross-shaped structure. At the same time, the second push rod 202 and the first push rod 102 adopt an equidistant cross-shaped structure and are arranged opposite each other. The second push rod 202 and the first push rod 102 can extend and retract within a certain range in their own axial direction, thereby driving the first straightening wheel 103 and the second straightening wheel 203 connected to them to move synchronously.
[0025] like Figures 1 to 4As shown, the atomizing cooling assembly 4 includes a fixed frame 401, an adjusting hinge 402, an atomizing nozzle 403, a connecting hose 404, a diverter pipe 405, and a connecting frame 406. An adjusting hinge 402 is installed on one side of the fixed frame 401, and the atomizing nozzle 403 is installed at the end of the adjusting hinge 402 away from the fixed frame 401. The connecting hose 404 is installed at the end of the atomizing nozzle 403 away from the output end, and the diverter pipe 405 is connected to the end of the connecting hose 404 away from the atomizing nozzle 403. A connecting frame 406 connects the diverter pipe 405 and the fixed frame 401. The fixed frame 401 is arranged in a ring structure, and the adjusting hinge 402, atomizing nozzle 403, and connecting hose 404 are arranged in a ring array structure with the fixed frame 401 as the center, with twelve sets arranged in this array. The diverter pipe 405 is also arranged in a ring structure. The connecting frame 406 is arranged in a ring array structure with the diversion pipe 405 as the center and has four sets. The atomizing cooling components 4 are symmetrically arranged in two sets at each end of the first correction frame 1 and the second correction frame 2. The atomizing cooling components 4 are connected and fixed to the first correction frame 1 and the second correction frame 2 respectively through the supporting inclined frame 5. The supporting inclined frame 5 is arranged in a ring array structure with the atomizing cooling components 4 as the center and has four sets. The entire atomizing cooling component 4 can be connected to the external liquid supply equipment or pipeline through the diversion pipe 405. Since the atomizing nozzle 403 is arranged in a ring with twelve sets and connected to the fixing frame 401, the output end of the atomizing nozzle 403 can be adjusted within a certain angle range by utilizing the structural mobility of the adjusting hinge 402 between the two, and adjustments can be made according to the cooling needs.
[0026] In summary, as Figures 1 to 4 As shown, the aluminum alloy tube water mist slow-release cooling device for reducing deformation is used by first setting the entire device at one end of the aluminum alloy tube extrusion port and keeping it on the same horizontal central axis as the extrusion port. When the aluminum alloy tube is output, the first push rod 102 and the second push rod 202 on the surface of the first fixed platform 101 and the second fixed platform 201 will be synchronously extended and retracted according to the diameter specification of the aluminum alloy tube, and drive the first straightening wheel 103 and the second straightening wheel 203 connected thereto to move synchronously, while guiding and conveying the aluminum alloy tube and limiting and clamping it.
[0027] During this process, the atomizing cooling components 4 at both ends of the first straightening frame 1 and the second straightening frame 2 will operate synchronously, delivering the cooling water or coolant supplied by the external equipment pipeline into the annular diverter pipe 405, and then delivering it to the atomizing nozzle 403 through the connecting hose 404. Under the operation of the atomizing nozzle 403, the cooling water or coolant will be atomized and slowly sprayed onto the surface of the aluminum alloy tube, starting a slow water mist cooling process. At the same time, the force provided by the first push rod 102 and the second push rod 202 will minimize the range of deformation of the aluminum alloy tube during the cooling process, reducing deformation problems.
[0028] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A water mist slow-release cooling device for aluminum alloy tubes to reduce deformation, comprising a first straightening frame (1) and a second straightening frame (2), characterized in that: A second correction frame (2) is provided on the opposite side of the first correction frame (1), and a stabilizing frame (3) is connected to both ends of the second correction frame (2) and the first correction frame (1). An atomizing cooling component (4) is provided around the stabilizing frame (3), and a supporting inclined frame (5) is connected between the atomizing cooling component (4), the first correction frame (1), and the second correction frame (2). The first correction frame (1) includes a first fixed platform (101), a first push rod (102), and a first correction wheel (103). The first push rod (102) is vertically installed on one side surface of the first fixed platform (101), and the first correction wheel (103) is installed at the end of the first push rod (102) away from the first fixed platform (101).
2. The aluminum alloy tube water mist slow-release cooling device for reducing deformation according to claim 1, characterized in that, The first push rods (102) are arranged at equal intervals and vertically disposed on the surface of the first fixed platform (101), and the first fixed platform (101) is horizontally disposed and fixedly connected to the stabilizer (3), and the stabilizer (3) is arranged in a ring structure.
3. The aluminum alloy tube water mist slow-release cooling device for reducing deformation according to claim 1, characterized in that, The second correction frame (2) includes a second fixed platform (201), a second push rod (202) and a second correction wheel (203). The second push rod (202) is vertically mounted on one side surface of the second fixed platform (201), and the second correction wheel (203) is mounted on the end of the second push rod (202) away from the second fixed platform (201).
4. The aluminum alloy tube water mist slow-release cooling device for reducing deformation according to claim 3, characterized in that, The second push rods (202) are arranged at equal intervals and vertically disposed on the surface of the second fixed platform (201), and the support structure of the second push rods (202) and the first push rods (102) is the same. The second straightening wheel (203) and the first straightening wheel (103) adopt the same structure.
5. The aluminum alloy tube water mist slow-release cooling device for reducing deformation according to claim 3, characterized in that, The second push rod (202) and the first push rod (102) are both on the same axial direction, and the second push rod (202) and the first push rod (102) adopt an equidistant staggered structure and are arranged opposite each other. The first correction frame (1) and the second correction frame (2) adopt a cross staggered structure, and the stabilizer (3) is provided in two sets at both ends of the first correction frame (1) and the second correction frame (2).
6. The aluminum alloy tube water mist slow-release cooling device for reducing deformation according to claim 1, characterized in that, The atomizing cooling assembly (4) includes a fixed frame (401), an adjusting hinge (402), an atomizing nozzle (403), a connecting hose (404), a diverter pipe (405), and a connecting frame (406). The adjusting hinge (402) is installed on one side of the fixed frame (401), and the atomizing nozzle (403) is installed at the end of the adjusting hinge (402) away from the fixed frame (401). The connecting hose (404) is installed at the end of the atomizing nozzle (403) away from the output end, and the diverter pipe (405) is connected to the end of the connecting hose (404) away from the atomizing nozzle (403). At the same time, the connecting frame (406) is connected between the diverter pipe (405) and the fixed frame (401).
7. The aluminum alloy tube water mist slow-release cooling device for reducing deformation according to claim 6, characterized in that, The fixed frame (401) is arranged in a ring structure, and the adjusting hinge (402), the atomizing nozzle (403), and the connecting hose (404) are arranged in a ring array structure with the fixed frame (401) as the center, and there are twelve sets of them. The diverter pipe (405) is arranged in a ring structure, and the connecting frame (406) is arranged in a ring array structure with the diverter pipe (405) as the center, and there are four sets of them.
8. The aluminum alloy tube water mist slow-release cooling device for reducing deformation according to claim 1, characterized in that, Two sets of atomizing cooling components (4) are symmetrically arranged at both ends of the first correction frame (1) and the second correction frame (2). The atomizing cooling components (4) are connected and fixed to the first correction frame (1) and the second correction frame (2) respectively through the supporting inclined frame (5). The supporting inclined frame (5) is arranged in a ring array structure with the atomizing cooling components (4) as the center and has four sets.