Cylinder carding device

Abstract

The utility model relates to the technical field of textile machinery, and discloses a cylinder carding device which comprises a supporting frame, the bottom of the right side of the supporting frame is fixedly connected with a connecting plate, the middle of the connecting plate is fixedly connected with a second motor, and an output shaft of the second motor is rotationally connected with a second driving shaft. The rear end of the second driving shaft is fixedly connected with a double gear, the rear side of the double gear is meshed with a small gear, the outer wall of the small gear is fixedly connected with a first roller, the front side of the double gear is meshed with a large gear, and the rear side of the large gear is fixedly connected with a second rotating shaft. According to the utility model, the second motor is started, materials are put into the storage tank and fed into the machine, the second motor drives the second driving shaft to drive the large gear and the small gear to rotate, and due to different rotating radiuses, the rotating speed of the large gear is slower than that of the small gear, the large gear is connected with the second roller, and the small gear is connected with the first roller, the rotating speeds are different, so that material fibers are stretched.

Description

Technical Field

[0001] This utility model relates to the field of textile machinery technology, and in particular to a cylinder combing device. Background Technology

[0002] In the textile industry, wool fiber raw materials need to be combed before being processed into yarn. The purpose of combing is to break down the fiber bundles into single fibers, remove impurities, short fibers, and clumps, and make the fibers more parallel and straight. The cylinder combing device is the core component of the combing machine. In the wool spinning system, after the raw wool has undergone preliminary opening processing, it enters the combing machine. The cylinder combing device in the combing machine is like a fine comb, which carefully combs the wool fibers. The quality of its combing directly affects the quality of subsequent spinning, as well as the strength, uniformity, and hairiness of the yarn.

[0003] Early carding devices were inefficient. Traditional manual carding tools, such as simple combs, could only process a small amount of fiber, and the carding effect was uneven. With the development of the textile industry, mechanized carding equipment emerged. However, early carding machine cylinders had many problems. The card cloth density of early cylinders was low, making it impossible to separate fibers finely. The shape and material of the card cloth were also not ideal, easily damaging the fibers. Furthermore, the speed adjustment of traditional cylinders was not flexible enough, and it could not accurately control the speed according to the characteristics of different fiber raw materials and carding requirements, resulting in unstable carding effect. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a cylinder combing device, which aims to improve the problems of cumbersome replacement and unstable effect in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a cylinder combing device, comprising a support frame, a connecting plate fixedly connected to the bottom right side of the support frame, a second motor fixedly connected to the middle of the connecting plate, a second drive shaft rotatably connected to the output shaft of the second motor, a double gear fixedly connected to the rear end of the second drive shaft, a small gear meshing with the rear side of the double gear, a first roller fixedly connected to the outer wall of the small gear, a large gear meshing with the front side of the double gear, a second rotating shaft fixedly connected to the rear side of the large gear, a second roller fixedly connected to the rear side of the second rotating shaft, a conveying plate fixedly connected to the rear side of the support frame, and an assembly mechanism fixedly connected to the left side of the support frame for quick replacement.

[0006] As a further description of the above technical solution:

[0007] The assembly mechanism includes a first motor, a support frame is fixedly connected to the front side of the first motor, a first drive shaft is rotatably connected to the output end of the first motor, a first rotating shaft is fixedly connected to the outer wall of the first drive shaft, a limit block is slidably connected to the outer wall of the first rotating shaft, a cylinder is fixedly connected to the outer wall of the limit block, a limit plate is slidably connected to the front side of the cylinder, and a fixed column is rotatably connected to the front side of the limit plate.

[0008] As a further description of the above technical solution:

[0009] A connecting block is fixedly connected to the middle of the outer wall of the conveyor plate, and an extrusion plate is fixedly connected to the bottom of the connecting block.

[0010] As a further description of the above technical solution:

[0011] A material storage trough is provided on the top right side of the conveyor plate, and a fixing plate is fixedly connected to the rear side of the support frame.

[0012] As a further description of the above technical solution:

[0013] The top of the support frame is fixedly connected to a top plate, and the top of the top plate is threadedly connected to a threaded post.

[0014] As a further description of the above technical solution:

[0015] A handle is fixedly connected to the top of the threaded post, and a support plate is fixedly connected to the bottom of the threaded post.

[0016] As a further description of the above technical solution:

[0017] A support ring is fixedly connected to the outer wall of the support plate, and a brush is fixedly connected to the bottom of the support ring.

[0018] As a further description of the above technical solution:

[0019] The top of the fixed plate is provided with a sliding groove, and a guide plate is fixedly connected to the top edge of the conveying plate.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, during operation, the second motor is started, the material is placed into the storage tank and fed into the machine, the second motor drives the second drive shaft, which drives the large gear and the small gear to rotate. Due to the different rotation radii, the speed of the large gear is slower than that of the small gear. The large gear is connected to the second roller, and the small gear is connected to the first roller, resulting in different speeds of the two rollers, thereby stretching the material fibers.

[0022] 2. In this utility model, a first motor is fixed on the left side, and its rotation drives the first drive shaft and the first rotating shaft, thereby causing the cylinder to rotate to comb the material fibers. The cylinder is easily damaged and can be removed along the limit block when replacing it. Attached Figure Description

[0023] Figure 1 This is a front perspective view of a cylinder combing device proposed in this utility model;

[0024] Figure 2 This is a partial structural exploded view of a cylinder combing device proposed in this utility model;

[0025] Figure 3 This is a partial structural diagram of a cylinder combing device proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of a combing device for tin cylinders proposed in this utility model;

[0027] Figure 5 This is a partial structural schematic diagram of a combing device for tin cylinders proposed in this utility model.

[0028] Legend:

[0029] 1. Support frame; 2. Assembly mechanism; 201. First motor; 202. First drive shaft; 203. First rotating shaft; 204. Limiting block; 205. Cylinder; 206. Limiting plate; 207. Fixing column; 3. Connecting plate; 4. Second motor; 5. Second drive shaft; 6. Double gear; 7. Pinion; 8. First roller; 9. Large gear; 10. Second rotating shaft; 11. Second roller; 12. Conveying plate; 13. Extrusion plate; 14. Connecting block; 15. Storage trough; 16. Top plate; 17. Threaded column; 18. Handle; 19. Fixing plate; 20. Sliding groove; 21. Support plate; 22. Support ring; 23. Brush; 24. Guide plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 - Appendix Figure 3This utility model provides an embodiment of a cylinder combing device, comprising a support frame 1, a connecting plate 3 fixedly connected to the bottom right side of the support frame 1, a second motor 4 fixedly connected to the middle of the connecting plate 3, a second drive shaft 5 rotatably connected to the output shaft of the second motor 4, a double gear 6 fixedly connected to the rear end of the second drive shaft 5, a small gear 7 meshing with the rear side of the double gear 6, a first roller 8 fixedly connected to the outer wall of the small gear 7, a large gear 9 meshing with the front side of the double gear 6, a second rotating shaft 10 fixedly connected to the rear side of the large gear 9, a second roller 11 fixedly connected to the rear side of the second rotating shaft 10, a conveying plate 12 fixedly connected to the rear side of the support frame 1, an assembly mechanism 2 fixedly connected to the left side of the support frame 1 for quick replacement, and a connecting plate 3 fixedly connected to the bottom right side of the support frame 1, the connecting plate 3 being located below the support frame 1. The connecting plate 3 serves as a support and connection. A second motor 4 is fixedly connected to the middle of the connecting plate 3. The output shaft of the second motor 4 is rotatably connected to a second drive shaft 5 through mechanical transmission. A pair of double gears 6 are fixedly connected to the rear end of the second drive shaft 5. The design of the double gears 6 allows them to mesh with each other, thereby realizing the transmission and distribution of power. A small gear 7 meshes with the rear side of the double gear 6. A first roller 8 is fixedly connected to the outer wall of the small gear 7. The first roller 8 is a key component for conveying materials. A large gear 9 meshes with the front side of the double gear 6. A second rotating shaft 10 is fixedly connected to the rear side of the large gear 9. A second roller 11 is fixedly connected to the rear side of the second rotating shaft 10. The second roller 11 is also used for conveying materials. A conveying plate 12 is fixedly connected to the rear side of the support frame 1. The conveying plate 12 is used to guide the movement of materials.

[0032] Specifically, at the bottom right side of the support frame 1, a connecting plate 3 is securely installed below the support frame 1. Its main function is to provide support and connection. At the center of the connecting plate 3, a second motor 4 is fixedly installed. Its output shaft is connected to a second drive shaft 5 via mechanical transmission. The end of the second drive shaft 5 is connected to a pair of double gears 6. The rear end of the double gears 6 meshes with a small gear 7. The outer side of the small gear 7 is fixed to a first roller 8, which is an important component for conveying materials. The front end of the double gears 6 meshes with a large gear 9. The rear end of the large gear 9 is fixed to a second rotating shaft 10. The end of this shaft is connected to a second roller 11, which is also used for material conveying. At the rear end of the support frame 1, a conveying plate 12 is fixedly installed to guide the movement of materials.

[0033] Please see the appendix Figure 2 - Appendix Figure 4The assembly mechanism 2 includes a first motor 201, a support frame 1 fixedly connected to the front side of the first motor 201, a first drive shaft 202 rotatably connected to the output end of the first motor 201, a first rotating shaft 203 fixedly connected to the outer wall of the first drive shaft 202, a limit block 204 slidably connected to the outer wall of the first rotating shaft 203, a cylinder 205 fixedly connected to the outer wall of the limit block 204, and a limit plate 206 slidably connected to the front side of the cylinder 205. A fixed column 207 is connected to the first motor 201. The output end of the first motor 201 is connected to the first drive shaft 202 by rotation. A first rotating shaft 203 is fixedly connected to the outer wall of the first drive shaft 202. A limit block 204 is slidably installed on the outer wall of the first rotating shaft 203. A cylinder 205 is fixedly connected to the outer wall of the limit block 204. The front part of the cylinder 205 can slide to make a sliding connection with the limit plate 206. The front side of the limit plate 206 can be rotatably connected to the fixed column 207.

[0034] Specifically, the first motor 201 at the output port is connected to the first drive shaft 202 by rotation. The first drive shaft 202 is securely mounted with a first rotating shaft 203. The surface of the first rotating shaft 203 is provided with a slidable limiting block 204. The cylinder 205 is fixed to the surface of the limiting block 204. The front end of the cylinder 205 is slidable so as to achieve a sliding engagement with the limiting plate 206. The front end of the limiting plate 206 can be rotatably connected to the fixed column 207.

[0035] Please see the appendix Figure 3 - Appendix Figure 5 A connecting block 14 is fixedly connected to the middle of the outer wall of the conveying plate 12. A pressing plate 13 is fixedly connected to the bottom of the connecting block 14. A top plate 16 is fixedly connected to the top of the support frame 1. A threaded post 17 is threadedly connected to the top of the top plate 16. A handle 18 is fixedly connected to the top of the threaded post 17. A support plate 21 is fixedly connected to the bottom of the threaded post 17. The connecting block 14 is fixedly connected to the middle of the outer wall of the conveying plate 12. A pressing plate 13 is fixedly connected to the bottom of the connecting block 14. Pressure is applied to the material during the conveying process to ensure that the material can move smoothly along the conveying plate 12. The top of the support frame 1 is fixedly connected to the top plate 16. The top of the top plate 16 is threadedly connected to the threaded post 17. This threaded connection method allows the internal thread and the external thread to cooperate to ensure that the threaded post 17 can be firmly fixed on the top plate 16. A handle 18 is fixedly connected to the top of the threaded post 17.

[0036] Specifically, a connecting block 14 is installed on the outer side of the middle part of the conveyor plate 12, and the lower part of the connecting block 14 is firmly connected to the extrusion plate 13. During the conveying process, pressure is applied to the material to ensure that the material moves smoothly along the conveyor plate 12. The top of the support frame 1 is connected to the top plate 16 by a fixed method. The upper end of the top plate 16 is connected to the threaded post 17 by a threaded method. This connection method involves the cooperation of internal and external threads to ensure that the threaded post 17 can be stably fixed on the top plate 16. The top of the threaded post 17 is fixed with a handle 18.

[0037] Please see the appendix Figure 2 - Appendix Figure 3 The conveyor plate 12 has a storage trough 15 on its top right side. A fixing plate 19 is fixedly connected to the rear side of the support frame 1. A sliding groove 20 is formed on the top of the fixing plate 19. A guide plate 24 is fixedly connected to the top edge of the conveyor plate 12. A support ring 22 is fixedly connected to the outer wall of the support plate 21. A brush 23 is fixedly connected to the bottom of the support ring 22. The storage trough 15 on the top right side of the conveyor plate 12 facilitates material storage. Furthermore, the fixing plate 19 is fixedly connected to the rear side of the support frame 1 to provide additional support and stability. A sliding groove 20 is further provided on the top of the fixed plate 19. In order to ensure that the material can move smoothly from the conveyor plate 12, a guide plate 24 is fixedly connected to the top edge of the conveyor plate 12 to guide the material to the correct position. A support ring 22 is fixedly connected to the outer wall of the support plate 21 to enhance the stability of the structure and provide mounting points for other components. A brush 23 is fixedly connected to the bottom of the support ring 22, which enables the brush 23 to effectively remove the residue on the conveyor plate 12 during the conveying process, keeping the conveying process clean and smooth.

[0038] Specifically, a storage trough 15 is provided at the top right side of the conveyor plate 12 for convenient material storage. The rear of the support frame 1 is firmly connected to the fixed plate 19 to enhance support and stability. The upper end of the fixed plate 19 is also equipped with a sliding groove 20 to ensure that the material can slide smoothly on the conveyor plate 12. The upper edge of the conveyor plate 12 is equipped with a guide plate 24 to guide the material flow in the correct direction. The outer side of the support plate 21 is equipped with a support ring 22, which not only strengthens the stability of the structure but also provides an installation position for other components. A brush 23 is fixed below the support ring 22, which effectively removes residues during the conveying process.

[0039] Working principle: When work is required, the second motor 4 is started, and the material to be stretched is placed into the storage tank 15. Then, the material is placed into the whole machine, and the second motor 4 drives the second drive shaft 5. Since the front and rear sides of the second drive shaft 5 drive the large gear 9 and the small gear 7 to rotate respectively, the large gear 9 rotates slower than the small gear 7 due to the different rotation radii of the front and rear sides of the second drive shaft 5. The rear side of the large gear 9 drives the second roller 11, while the rear side of the small gear 7 is connected to the first roller 8. This difference in rotation speed between the first roller 8 and the second roller 11 will pull the incoming material, thus stretching the material fibers.

[0040] A first motor 201 is fixed on the left side of the support frame 1. The rotation of the first motor 201 will drive the first drive shaft 202 to rotate. The rotation of the first drive shaft 202 will drive the first rotating shaft 203 to rotate. The rotation of the first rotating shaft 203 will drive the cylinder 205 to rotate, thereby achieving the function of combing the material fibers. Due to the nature of the use of the cylinder 205, the damage rate is relatively high. When it needs to be replaced, it can be removed along the limit block 204 and the cylinder 205 can be replaced.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cylinder combing device, comprising a support frame (1), characterized in that: A connecting plate (3) is fixedly connected to the bottom right side of the support frame (1). A second motor (4) is fixedly connected to the middle of the connecting plate (3). A second drive shaft (5) is rotatably connected to the output shaft of the second motor (4). A double gear (6) is fixedly connected to the rear end of the second drive shaft (5). A small gear (7) meshes with the rear side of the double gear (6). A first roller (8) is fixedly connected to the outer wall of the small gear (7). A large gear (9) meshes with the front side of the double gear (6). A second rotating shaft (10) is fixedly connected to the rear side of the large gear (9). A second roller (11) is fixedly connected to the rear side of the second rotating shaft (10). A conveyor plate (12) is fixedly connected to the rear side of the support frame (1). An assembly mechanism (2) is fixedly connected to the left side of the support frame (1). The assembly mechanism (2) is used for quick replacement.

2. The cylinder combing device according to claim 1, characterized in that: The assembly mechanism (2) includes a first motor (201), a support frame (1) is fixedly connected to the front side of the first motor (201), a first drive shaft (202) is rotatably connected to the output end of the first motor (201), a first rotating shaft (203) is fixedly connected to the outer wall of the first drive shaft (202), a limit block (204) is slidably connected to the outer wall of the first rotating shaft (203), a cylinder (205) is fixedly connected to the outer wall of the limit block (204), a limit plate (206) is slidably connected to the front side of the cylinder (205), and a fixed column (207) is rotatably connected to the front side of the limit plate (206).

3. The cylinder combing device according to claim 1, characterized in that: A connecting block (14) is fixedly connected to the middle of the outer wall of the conveying plate (12), and an extrusion plate (13) is fixedly connected to the bottom of the connecting block (14).

4. The cylinder combing device according to claim 1, characterized in that: A storage trough (15) is provided on the top right side of the conveyor plate (12), and a fixing plate (19) is fixedly connected to the rear side of the support frame (1).

5. A cylinder combing device according to claim 1, characterized in that: The top of the support frame (1) is fixedly connected to a top plate (16), and the top of the top plate (16) is threadedly connected to a threaded post (17).

6. A cylinder combing device according to claim 5, characterized in that: The top of the threaded post (17) is fixedly connected to a handle (18), and the bottom of the threaded post (17) is fixedly connected to a support plate (21).

7. A cylinder combing device according to claim 6, characterized in that: A support ring (22) is fixedly connected to the outer wall of the support plate (21), and a brush (23) is fixedly connected to the bottom of the support ring (22).

8. A cylinder combing device according to claim 4, characterized in that: The top of the fixed plate (19) is provided with a sliding groove (20), and a guide plate (24) is fixedly connected to the top edge of the conveying plate (12).

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