Textile color difference detection equipment

Abstract

The utility model relates to the technical field of textile detection, and discloses textile color difference detection equipment, which comprises a detector, a support base, a feeding module and a receiving component, a plurality of color difference detection probes are arranged in the bottom end of the detector, a display panel is arranged at the front end of the detector, and the detector is fixed with a positioning hole bolt on a baffle plate of the support base through a positioning block at the bottom end; transmission rollers are symmetrically arranged in the supporting base, the rollers are sleeved with a conveying belt, baffles on the two sides provide mounting transfer holes for the transmission rollers, the feeding module is located on the back face of the supporting base, and a first servo motor drives a second gear through a synchronous belt to be meshed with a first gear on the transmission roller on the left side to drive the conveying belt to operate. A second servo motor is installed on a connecting plate and connected with a storage roller through a connecting ring, a storage roller auxiliary ring is matched with a connecting ring auxiliary groove to achieve stable rotation, the textile is conveyed to the position below the detector through a conveying belt, a probe collects data and displays a result, and the textile is collected and stored through a material collecting assembly after being detected.

Description

Technical Field

[0001] This utility model relates to the field of textile testing technology, specifically a textile color difference testing device. Background Technology

[0002] In the textile manufacturing industry, color difference detection is a key step in ensuring product quality. The color consistency of textiles directly affects their appearance quality and market competitiveness. Whether it is clothing fabrics, home textiles or industrial fabrics, accurate color difference detection can ensure that products meet design standards and customer needs, avoid problems such as returns and rework caused by color deviations, effectively reduce production costs, and maintain the company's brand image. Therefore, efficient and accurate color difference detection equipment is indispensable for textile manufacturers.

[0003] However, traditional textile color difference detection technologies have limitations. On the one hand, manual visual inspection relies on the operator's subjective judgment and experience, which is easily affected by factors such as light and fatigue, resulting in large errors and poor repeatability in the test results. On the other hand, some automated testing equipment has problems such as complex structure and high maintenance costs, and the textile transmission during the testing process is unstable, affecting the accuracy and efficiency of the test. These defects not only restrict the improvement of production efficiency, but also make it difficult to meet the modern textile industry's demand for high-quality and high-efficiency testing. Therefore, we propose a textile color difference detection device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a textile color difference detection device, which solves the aforementioned problems.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a textile color difference detection device, comprising:

[0006] The detector and the support base are provided. The bottom of the detector is equipped with multiple color difference detection probes that are evenly distributed. The front of the detector is equipped with a display panel. The detector is set at the top of the support base. The support base is equipped with symmetrically distributed transmission rollers. Two transmission rollers are fitted with conveyor belts. The bottom sides of the support base are equipped with support legs.

[0007] A feeding module is provided on the back of the support base. The feeding module includes a drive group and a transmission group. The transmission group is provided on the left back of the support base and is connected to the transmission roller. The drive group is provided on the right side of the transmission group.

[0008] A material receiving assembly is located on the left side of the support base. The material receiving assembly includes a second servo motor, a connecting ring, and a receiving roller. The second servo motor is located on the back of the top left side of the support base, and the output shaft of the second servo motor is connected to the receiving roller.

[0009] Preferably, the top of the support base is integrally formed with a front and rear symmetrical baffle, and the top of the baffle is provided with a plurality of equidistant positioning holes. The bottom of the detector is fixed with a plurality of equidistant positioning blocks on both sides. The positioning blocks and the positioning holes are provided with threaded holes at both ends. The positioning blocks are inserted into the positioning holes and fixedly connected by bolts.

[0010] Preferably, the baffle has transition holes on both sides, and the two ends of the transmission roller are set between the two baffles through the transition holes. The two transmission rollers are symmetrically distributed, and a conveyor belt is sleeved on the transmission roller.

[0011] Preferably, the transmission assembly consists of a first gear and a second gear, wherein a connecting hole is provided on the left side of the back of the baffle, the connecting hole is located to the right of the left side transition hole of the baffle, and the two ends of the second gear are provided with connecting shafts, and the connecting shaft at one end of the second gear rotates and engages inside the connecting hole.

[0012] Preferably, a first gear is inserted and fixed to the back of the transmission roller on the left side of the baffle, wherein the first gear meshes with the second gear. The drive group consists of a synchronous belt and a servo motor. The servo motor is located on the top of the support base and on the back of the baffle. The output shaft of the servo motor is connected to the connecting shaft at the other end of the second gear via the synchronous belt.

[0013] Preferably, a rectangular connecting plate is fixed to the left side of the back baffle of the support base, and a through hole is provided at the front end of the connecting plate, and four ring-shaped mounting holes are provided on the outside of the through hole.

[0014] Preferably, the receiving assembly consists of a second servo motor, a connecting ring, and a receiving roller. The second servo motor is fixedly installed on the back of the connecting plate, and the output shaft of the second servo motor extends into the interior of the connecting plate through a through hole. The back of the connecting ring is provided with four annularly distributed connecting rods, which are inserted and fixed into the corresponding mounting holes.

[0015] Preferably, the cylindrical end of the receiving roller is provided with an annular auxiliary ring, and the inside of the connecting ring is provided with an annular auxiliary groove. The end of the receiving roller passes through the connecting ring and is connected to the output shaft of the second servo motor, wherein the auxiliary ring is disposed inside the auxiliary groove and rotates in cooperation with it.

[0016] Compared with the prior art, this utility model provides a textile color difference detection device, which has the following beneficial effects:

[0017] 1. This textile color difference detection equipment features multiple equidistant color difference detection probes at the bottom of the detector, working in conjunction with the front display panel. This allows for real-time, accurate color difference data acquisition and intuitive presentation of textiles, facilitating quick access to test results for operators. The support base is secured to the detector's positioning block bolts via positioning holes on the front and rear symmetrical baffles, ensuring a constant distance between the detection probes and the conveyor belt, effectively improving detection accuracy and stability. The servo motor, synchronous belt, and gear set transmission design in the feeding module ensure smooth conveyor belt operation and uniform textile transport, guaranteeing the continuity of the testing process. The servo motor, connecting ring, and collecting roller in the receiving component work in tandem. The auxiliary ring of the collecting roller and the auxiliary groove of the connecting ring rotate in coordination, automatically winding and collecting the tested textiles, reducing manual operation and improving testing efficiency. The modular design and precision connection structure of each component not only facilitates equipment installation, debugging, and maintenance but also ensures overall operational reliability. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of this utility model;

[0020] Figure 3 This is a cross-sectional view of the structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the support base structure of this utility model.

[0022] In the diagram: 1. Detector; 2. Color difference detection probe; 3. Support base; 4. Transmission roller; 5. Conveyor belt; 6. First gear; 7. Second gear; 8. Synchronous belt; 9. Servo motor one; 10. Connecting plate; 11. Servo motor two; 12. Connecting ring; 13. Collection roller; 14. Positioning block; 15. Baffle; 16. Positioning hole; 17. Mounting hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 A textile color difference detection device, comprising:

[0025] The detector 1 and the support base 3 are provided. Multiple color difference detection probes 2 are equidistantly distributed inside the bottom of the detector 1. A display panel is provided at the front of the detector 1. The detector 1 is located at the top of the support base 3. Symmetrically distributed transmission rollers 4 are provided inside the support base 3. A conveyor belt 5 is fitted on two transmission rollers 4. Support legs are provided on both sides of the bottom of the support base 3.

[0026] The feeding module is located on the back of the support base 3. The feeding module includes a drive group and a transmission group. The transmission group is located on the left back of the support base 3 and is connected to the transmission roller 4. The drive group is located on the right side of the transmission group.

[0027] The material receiving assembly is located on the left side of the support base 3. The material receiving assembly includes a servo motor 11, a connecting ring 12, and a receiving roller 13. The servo motor 11 is located on the back of the top left side of the support base 3, and the output shaft of the servo motor 11 is connected to the receiving roller 13.

[0028] Furthermore, the top of the support base 3 is integrally formed with symmetrical baffles 15. The top of the baffles 15 is provided with multiple equidistant positioning holes 16. Multiple equidistant positioning blocks 14 are fixed on both sides of the bottom of the detector 1. Threaded holes are provided at both ends of the positioning blocks 14 and the positioning holes 16. The positioning blocks 14 are inserted into the interior of the positioning holes 16 and fixedly connected by bolts to achieve stable installation of the detector 1, ensure that the distance between the color difference detection probe 2 and the conveyor belt 5 is constant, and improve the detection accuracy.

[0029] Furthermore, the baffle 15 has transfer holes on both sides, and the two ends of the transmission roller 4 are set between the two baffles 15 through the transfer holes. The two transmission rollers 4 are symmetrically distributed, and the transmission roller 4 is fitted with a conveyor belt 5. By fitting the conveyor belt 5, a stable textile transmission channel is constructed.

[0030] Furthermore, the transmission assembly consists of a first gear 6 and a second gear 7. A connecting hole is provided on the back left side of the baffle 15, which is located to the right of the left-side transition hole of the baffle 15. The two ends of the second gear 7 are provided with connecting shafts. The connecting shaft at one end of the second gear 7 rotates and engages inside the connecting hole, thus establishing a basic structure for power transmission.

[0031] Furthermore, a first gear 6 is inserted and fixed to the back of the transmission roller 4 on the left side of the baffle 15, wherein the first gear 6 meshes with the second gear 7. The drive group consists of a synchronous belt 8 and a servo motor 9. The servo motor 9 is located on the top of the support base 3 and on the back of the baffle 15. The output shaft of the servo motor 9 is connected to the connecting shaft at the other end of the second gear 7 through the synchronous belt 8, so as to realize the efficient transmission of power from the servo motor 9 to the transmission roller 4 and ensure the smooth operation of the conveyor belt 5.

[0032] Furthermore, a rectangular connecting plate 10 is fixed to the left side of the back baffle 15 of the support base 3. The front end of the connecting plate 10 has a through hole, and four ring-shaped mounting holes 17 are provided on the outside of the through hole to provide a fixed carrier for the installation of the material receiving assembly.

[0033] Furthermore, the receiving assembly consists of a second servo motor 11, a connecting ring 12, and a receiving roller 13. The second servo motor 11 is fixedly installed on the back of the connecting plate 10, and the output shaft of the second servo motor 11 extends into the interior of the connecting plate 10 through a through hole. The back of the connecting ring 12 is provided with four annularly distributed connecting rods, which are inserted and fixed into the mounting holes 17. The connecting ring 12 is fixed to the mounting holes 17 of the connecting plate 10 to form a complete receiving structure system.

[0034] Furthermore, the cylindrical end of the collecting roller 13 is provided with an annular auxiliary ring, and the inside of the connecting ring 12 is provided with an annular auxiliary groove. The end of the collecting roller 13 passes through the connecting ring 12 and is connected to the output shaft of the servo motor 11. The auxiliary ring is set inside the auxiliary groove and rotates to ensure that the collecting roller 13 rotates stably under the drive of the servo motor 11, so as to realize the smooth winding and storage of textiles after inspection.

[0035] Structural Description:

[0036] Detector 1: As the core detection component, it has a color difference detection probe 2 at the bottom and a display panel at the front. It is fixed to the support base 3 by the positioning block 14 to realize color difference detection and result display.

[0037] Color difference detection probe 2: Located inside the bottom of the detector 1, it is evenly distributed and used to collect color information of textiles in real time, providing a data basis for color difference detection;

[0038] Support base 3: The basic support structure of the equipment, with transmission roller 4 and conveyor belt 5 installed inside, and baffle 15 and positioning hole 16 at the top to ensure the stability of the detector 1 and the stable transmission.

[0039] Drive roller 4: Symmetrically installed between the support base 3 and baffle 15, fixed at both ends through adapter holes, covered by conveyor belt 5, providing power support for textile conveying;

[0040] Conveyor belt 5: Fitted onto drive roller 4, it runs under the drive of the drive roller to form a textile conveying channel, realizing the continuous transmission of textiles during the inspection process;

[0041] First gear 6: Fixed to the back of the left transmission roller 4, meshing with the second gear 7, transmitting power to the transmission roller 4, ensuring the operation of the conveyor belt 5;

[0042] The second gear 7 is installed on the connecting hole on the back left side of the baffle 15 via a connecting shaft, and cooperates with the first gear 6 to receive and transmit the power of the servo motor 9.

[0043] Synchronous belt 8: Connects the output shaft of servo motor 9 to the connecting shaft of the second gear 7, realizing stable power transmission and driving the conveyor belt system to run;

[0044] Servo motor 9: Installed on the back of the top baffle 15 of the support base 3, it serves as the power source for the feeding module and drives the gear set to rotate via the synchronous belt 8;

[0045] Connecting plate 10: Fixed to the left side of the back baffle 15 of the support base 3, with through hole and mounting hole 17, providing a mounting base for the material receiving assembly;

[0046] Servo motor 2 11: Installed on the back of the connecting plate 10, it serves as the power source for the take-up assembly. Its output shaft is connected to the take-up roller 13 to realize the winding of textiles after detection.

[0047] Connecting ring 12: It is fixed to the mounting hole 17 of the connecting plate 10 by the connecting rod. It has an auxiliary groove inside and works with the auxiliary ring of the receiving roller 13 to ensure its stable rotation.

[0048] Collection roller 13: The end is connected to servo motor 11 via connecting ring 12. The auxiliary ring cooperates with the auxiliary groove of connecting ring 12 for winding and collecting textiles after inspection.

[0049] Positioning block 14: Fixed on both sides of the bottom end of the detector 1, corresponding to the positioning hole 16 of the baffle 15 of the support base 3, and connected by bolts to ensure that the detector is installed firmly;

[0050] Baffle 15: integrally formed on the top of the support base 3, with adapter holes, positioning holes 16, etc., to provide a mounting position for the transmission roller 4 and fix the detector 1, ensuring the stability of the equipment;

[0051] Positioning hole 16: It is opened at the top of the baffle 15 and cooperates with the positioning block 14 of the detector 1. It is fixed by bolts to ensure the accurate distance between the detection probe and the conveyor belt;

[0052] Mounting holes 17: Located on the outer side of the connecting plate 10, used to fix the connecting ring 12, ensuring the secure installation of the receiving assembly and the stable operation of the receiving roller 13.

[0053] Working Principle: After the equipment starts, the servo motor 9 in the feeding module begins to operate. The servo motor 9 transmits power to the second gear 7 via the connecting shaft of the synchronous belt 8. The second gear 7 meshes with the first gear 6 fixed to the back of the left transmission roller 4, thereby driving the transmission roller 4 to rotate. Two symmetrically distributed transmission rollers 4 are installed between baffles 15 through transition holes. As the transmission rollers 4 rotate, the conveyor belt 5 on them begins to run, forming a stable conveying channel to prepare for the transport of textiles. The textile to be tested is placed on the conveyor belt 5. As the conveyor belt 5 runs, the textile is transported at a uniform speed to below the detector 1. Multiple color difference detection probes 2, evenly distributed inside the bottom of the detector 1, begin to work, collecting the color information of the textile in real time and transmitting the collected data to the processing system inside the detector 1. The detection results are displayed in real time on the display panel at the front of the detector 1, allowing the operator to intuitively understand the color difference of the textile. After the color difference detection is completed, the textile continues to move forward with the conveyor belt 5. When the material moves to the left side of the conveyor belt 5, the receiving assembly begins to function. The servo motor 11 in the receiving assembly is fixedly installed on the back of the connecting plate 10. Its output shaft extends into the interior of the connecting plate 10 through the through hole and connects to the receiving roller 13. The auxiliary ring on the cylindrical surface at the end of the receiving roller 13 rotates and engages with the auxiliary groove inside the connecting ring 12 to ensure that the receiving roller 13 can rotate stably. After the servo motor 11 starts, it drives the receiving roller 13 to rotate, gradually winding the inspected textiles onto the receiving roller 13 to achieve material collection and storage. During the entire operation, the front and rear symmetrical baffles 15 at the top of the support base 3 play a key supporting and positioning role. The positioning hole 16 at the top of the baffle 15 is fixedly connected to the positioning block 14 at the bottom of the detector 1 by bolts to ensure the stable installation of the detector 1 and to ensure that the distance between the detection probe 2 and the conveyor belt 5 is constant, thereby ensuring the accuracy of the detection. At the same time, the transition holes on both sides of the baffle 15 provide installation support for the transmission roller 4, and the mounting hole 17 on the connecting plate 10 is used to fix the connecting ring 12 to ensure the stable operation of the receiving assembly.

[0054] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A textile color difference detection device, characterized in that, include: The detector (1) and the support base (3) are provided. Multiple color difference detection probes (2) are arranged at equal intervals inside the bottom of the detector (1). A display panel is provided at the front end of the detector (1). The detector (1) is set at the top of the support base (3). Symmetrically distributed transmission rollers (4) are provided inside the support base (3). A conveyor belt (5) is sleeved on the two transmission rollers (4). Support legs are provided on both sides of the bottom of the support base (3). A feeding module is provided on the back of the support base (3). The feeding module includes a drive group and a transmission group. The transmission group is provided on the left back of the support base (3) and is connected to the transmission roller (4). The drive group is provided on the right side of the transmission group. The material receiving assembly is located on the left side of the support base (3). The material receiving assembly includes a second servo motor (11), a connecting ring (12), and a receiving roller (13). The second servo motor (11) is located on the back of the top left side of the support base (3), and the output shaft of the second servo motor (11) is connected to the receiving roller (13).

2. The textile color difference detection device according to claim 1, characterized in that, The top of the support base (3) is integrally formed with a front and rear symmetrical baffle (15). The top of the baffle (15) is provided with a plurality of equidistant positioning holes (16). The bottom of the detector (1) is fixed with a plurality of equidistant positioning blocks (14). The positioning blocks (14) and the positioning holes (16) are provided with threaded holes at both ends. The positioning blocks (14) are inserted into the interior of the positioning holes (16) and are fixedly connected by bolts.

3. The textile color difference detection device according to claim 2, characterized in that, The baffle (15) has transfer holes on both sides, and the two ends of the transmission roller (4) are set between the two baffles (15) through the transfer holes. The two transmission rollers (4) are symmetrically distributed, and a conveyor belt (5) is sleeved on the transmission roller (4).

4. The textile color difference detection device according to claim 1, characterized in that, The transmission assembly consists of a first gear (6) and a second gear (7). A connecting hole is provided on the back left side of the baffle (15), which is located to the right of the left-side transition hole of the baffle (15). The two ends of the second gear (7) are provided with connecting shafts, and the connecting shaft at one end of the second gear (7) rotates and engages inside the connecting hole.

5. The textile color difference detection device according to claim 4, characterized in that, A first gear (6) is inserted and fixed on the back of the transmission roller (4) on the left side of the baffle (15), wherein the first gear (6) meshes with the second gear (7). The drive group consists of a synchronous belt (8) and a servo motor (9). The servo motor (9) is set on the top of the support base (3) and located on the back of the baffle (15). The output shaft of the servo motor (9) is connected to the connecting shaft at the other end of the second gear (7) through the synchronous belt (8).

6. The textile color difference detection device according to claim 1, characterized in that, A rectangular connecting plate (10) is fixed on the left side of the back baffle (15) of the support base (3). A through hole is provided at the front end of the connecting plate (10), and four ring-shaped mounting holes (17) are provided on the outside of the through hole.

7. The textile color difference detection device according to claim 1, characterized in that, The receiving assembly consists of a second servo motor (11), a connecting ring (12), and a receiving roller (13). The second servo motor (11) is fixedly installed on the back of the connecting plate (10), and the output shaft of the second servo motor (11) extends into the interior of the connecting plate (10) through a through hole. The back of the connecting ring (12) is provided with four ring-shaped connecting rods, which are inserted and fixed into the mounting holes (17).

8. The textile color difference detection device according to claim 7, characterized in that, The end cylindrical surface of the receiving roller (13) is provided with an annular auxiliary ring, and the inside of the connecting ring (12) is provided with an annular auxiliary groove. The end of the receiving roller (13) passes through the connecting ring (12) and is connected to the output shaft of the second servo motor (11). The auxiliary ring is set inside the auxiliary groove and rotates to engage with it.

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