Full ceramic tile with cement permeation function

By setting an anti-slip layer, fiber mesh, and permeable layer on the outer wall of the fully ceramic tile, and utilizing the porous structure of the rivet and fiber mesh, the problem of poor adhesion caused by the aging of the backing adhesive of the fully ceramic slab is solved, achieving cement penetration and anchoring effects, and improving the installation firmness of the tile.

CN224244328UActive Publication Date: 2026-05-15WEIHAI HUOLONGJU BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WEIHAI HUOLONGJU BUILDING MATERIALS TECHNOLOGY CO LTD
Filing Date
2025-06-12
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

The ceramic tile blank of sintered stone slab does not absorb water, which causes the adhesive to age, resulting in poor bonding strength and making it easy for the tile to fall off.

Method used

An anti-slip layer, fiber mesh, and permeable layer are set on the outer wall of the ceramic tile. The anchoring structure is formed by the rivet and the porous structure of the fiber mesh. Combined with the positioning protrusion and groove design, the bonding strength between the ceramic tile and the anti-slip layer is improved.

Benefits of technology

Through the penetration and anchoring effect of cement mortar, the installation firmness and bonding strength of the ceramic tile are significantly improved, preventing the tile from falling off.

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Abstract

The utility model belongs to the technical field of full ceramic tiles, and particularly relates to a full ceramic tile with a cement permeation function, which comprises a ceramic tile body, the ceramic tile body comprises a glaze layer, a tile body, an anti-slip layer, a fiber net and a permeable layer, the glaze layer is fixedly arranged on the upper surface of the tile body, the lower surface of the anti-slip layer is fixedly connected with a riveting cone, and the surface of the riveting cone is provided with a flow guide hole. The riveting cone penetrates through the fiber net, and the lower surface of the brick body is fixedly connected with a positioning protrusion. The anti-skid layer, the fiber net and the permeable layer arranged on the outer wall of the brick body are matched with one another, so that cement mortar can permeate the permeable layer and enter the anti-skid layer and the fiber net; an effective anchoring structure can be formed by utilizing porous structures densely distributed on the riveting cones and the fiber net, and the firmness of the tile body after installation is improved; and flow guide holes are formed in the surfaces of the riveting cones, cement mortar can be assisted to be combined after entering, and therefore the firmness is further improved.
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Description

Technical Field

[0001] This utility model belongs to the field of ceramic tile technology, specifically a ceramic tile with cement penetration function. Background Technology

[0002] Full-body ceramic tiles are porcelain building materials fired at 1200-1300℃, with a core characteristic of a water absorption rate of ≤0.5%. They are made from mineral raw materials such as quartz sand and porcelain clay, pressed using a completely dry process and then sintered at high temperatures to form a fully vitrified structure. Among them, slab-type full-body ceramic tiles are used in a variety of high-requirement decorative applications due to their high density and hardness.

[0003] In existing technologies, since the ceramic tile blanks of sintered stone tiles do not absorb water, they are generally installed using tile adhesive. However, over time, the adhesive is prone to aging, which can lead to a decrease in bonding strength and, in severe cases, cause the tiles to fall off. Summary of the Invention

[0004] The purpose of this invention is to provide a fully ceramic tile with cement penetration function, which has the characteristics of facilitating cement penetration and improving installation stability.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a full ceramic tile with cement penetration function is provided, comprising a ceramic tile body, the ceramic tile body comprising a glaze layer, a brick body, an anti-slip layer, a fiber mesh and a permeable layer, the glaze layer being fixedly disposed on the upper surface of the brick body, a rivet being fixedly connected to the lower surface of the anti-slip layer, the rivet being provided with a guide hole on the surface of the rivet, and the rivet penetrating the fiber mesh.

[0006] Optionally, a positioning protrusion is fixedly connected to the lower surface of the brick, and a positioning groove is provided on the upper surface of the anti-slip layer, with the positioning protrusion sleeved in the positioning groove.

[0007] Optionally, multiple positioning protrusions and multiple positioning grooves are provided, and the multiple positioning protrusions and multiple positioning grooves are distributed accordingly.

[0008] Optionally, the rivet tap is composed of a cylindrical section and a conical section, and the conical section is fixedly connected to the lower end of the cylindrical section.

[0009] Optionally, the guide hole is cross-shaped, and the diameter of the cylindrical section of the rivet cone is smaller than the inner diameter of the fiber mesh.

[0010] Optionally, the fiber mesh is fixedly disposed on the lower surface of the anti-slip layer, and the fiber mesh is made of porous ceramic fiber.

[0011] Optionally, the permeable layer is fixedly disposed on the lower surface of the fiber web, and the permeable layer is made of permeable nano-resin.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model utilizes the cooperation of an anti-slip layer, a fiber mesh, and a permeable layer structure on the outer wall of the brick to allow cement mortar to penetrate the permeable layer and enter the anti-slip layer and the fiber mesh; the dense porous structure of the rivet and the fiber mesh can form an effective anchoring structure, improving the firmness of the tile body after installation; and the rivet surface has guide holes to assist the cement mortar in entering and bonding, thereby further improving the firmness.

[0014] 2. This utility model provides multiple positioning protrusions on the side of the brick near the anti-slip layer, and provides a positioning groove structure on the surface of the anti-slip layer that allows the positioning protrusions to engage, which facilitates the matching between the brick and the anti-slip layer and improves the bonding strength. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a top view of the disassembled structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the split structure of this utility model from a bottom view;

[0018] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 4 for Figure 3 A magnified structural diagram of point A in the middle.

[0020] In the diagram: 1. Tile body; 11. Glaze layer; 12. Tile body; 1201. Positioning protrusion; 13. Anti-slip layer; 1301. Rivet cone; 1302. Positioning groove; 1303. Drainage hole; 14. Fiber mesh; 15. Permeable layer. Detailed Implementation

[0021] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0023] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] Reference Figure 1-4 The present invention will now describe a fully ceramic tile with cement penetration function. A fully ceramic tile with cement penetration function includes a tile body 1, which includes a glaze layer 11, a tile body 12, an anti-slip layer 13, a fiber mesh 14, and a permeable layer 15. The glaze layer 11 is fixedly disposed on the upper surface of the tile body 12. A rivet 1301 is fixedly connected to the lower surface of the anti-slip layer 13. A guide hole 1303 is formed on the surface of the rivet 1301. The rivet 1301 penetrates the fiber mesh 14, ensuring that cement mortar can contact the rivet 1301 after penetrating into the fiber mesh 14, thereby anchoring through the rivet 1301 and improving stability.

[0026] This utility model provides a full ceramic tile with cement penetration function. Compared with the prior art, the anti-slip layer 13, fiber mesh 14 and permeable layer 15 work together to facilitate the penetration of cement mortar and form an effective bond, thereby improving the firmness of the ceramic tile body 1 after installation.

[0027] In another embodiment of this utility model, please refer to Figures 1 to 3The lower surface of the brick 12 is fixedly connected with a positioning protrusion 1201, and the upper surface of the anti-slip layer 13 is provided with a positioning groove 1302. The positioning protrusion 1201 is sleeved in the positioning groove 1302. There are multiple positioning protrusions 1201 and multiple positioning grooves 1302. The multiple positioning protrusions 1201 and multiple positioning grooves 1302 are distributed accordingly. By using the method of protrusion and groove fitting + sintering shrinkage matching, the bonding strength between the brick 12 and the anti-slip layer 13 can be improved.

[0028] In another embodiment of this utility model, please refer to Figure 3 and Figure 4 The rivet 1301 consists of a cylindrical section and a conical section, with the conical section fixedly connected to the lower end of the cylindrical section, facilitating the insertion of the rivet 1301 into the mesh of the fiber mesh 14. The guide hole 1303 is cross-shaped, and the diameter of the cylindrical section of the rivet 1301 is smaller than the inner diameter of the mesh of the fiber mesh 14. When cement mortar penetrates into the mesh of the fiber mesh 14, the rivet 1301 is anchored in the cement mortar, allowing the cement mortar to enter the guide hole 1303, which can further improve the bonding strength.

[0029] In another embodiment of this utility model, please refer to Figures 1 to 3 The fiber mesh 14 is fixedly installed on the lower surface of the anti-slip layer 13. The fiber mesh 14 is made of porous ceramic fiber. The permeable layer 15 is fixedly installed on the lower surface of the fiber mesh 14. The permeable layer 15 is made of permeable nano resin. The permeable nano resin has the properties of being green and environmentally friendly, water-resistant, and resistant to high and low temperatures.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A ceramic tile with cement penetration function, comprising a tile body (1), characterized in that: The ceramic tile body (1) includes a glaze layer (11), a tile body (12), an anti-slip layer (13), a fiber mesh (14), and a permeable layer (15). The glaze layer (11) is fixedly disposed on the upper surface of the tile body (12). A rivet (1301) is fixedly connected to the lower surface of the anti-slip layer (13). A guide hole (1303) is opened on the surface of the rivet (1301). The rivet (1301) is disposed through the fiber mesh (14).

2. A ceramic tile with cement penetration function as described in claim 1, characterized in that: The lower surface of the brick (12) is fixedly connected with a positioning protrusion (1201), and the upper surface of the anti-slip layer (13) is provided with a positioning groove (1302), and the positioning protrusion (1201) is sleeved in the positioning groove (1302).

3. A ceramic tile with cement penetration function as described in claim 2, characterized in that: The positioning protrusions (1201) are provided in multiple ways, and the positioning grooves (1302) are provided in multiple ways, with the multiple positioning protrusions (1201) and multiple positioning grooves (1302) being distributed accordingly.

4. A ceramic tile with cement penetration function as described in claim 1, characterized in that: The rivet tap (1301) is composed of a cylindrical section and a conical section, with the conical section fixedly connected to the lower end of the cylindrical section.

5. A ceramic tile with cement penetration function as described in claim 1, characterized in that: The guide hole (1303) is cross-shaped, and the diameter of the cylindrical section of the rivet cone (1301) is smaller than the inner diameter of the mesh of the fiber mesh (14).

6. A ceramic tile with cement penetration function as described in claim 1, characterized in that: The fiber mesh (14) is fixedly disposed on the lower surface of the anti-slip layer (13), and the fiber mesh (14) is made of porous ceramic fiber.

7. A ceramic tile with cement penetration function as described in claim 1, characterized in that: The permeable layer (15) is fixedly disposed on the lower surface of the fiber mesh (14), and the permeable layer (15) is made of permeable nano-resin.