Condenser capable of atomizing, spraying and replenishing water

Abstract

The utility model discloses a condenser capable of atomizing, spraying and replenishing water, and relates to the technical field of condensers. The shell comprises a side plate, an inclined plate fixed to the end of the inner side of the side plate, a water collector located at the bottom of the side plate, a top plate fixed to the top of the side plate, an air inlet and an air outlet, wherein the air inlet and the air outlet are formed in the two ends of the top plate respectively. The condensation assembly comprises a water tank fixed to the middle of the upper side of the top plate, a water inlet pipe and a water outlet pipe connected with the water tank through a pump body, a condensation pipe connected between the water inlet pipe and the water outlet pipe, and heat exchange pieces arranged outside the condensation pipe in a sleeving mode at equal intervals. The spraying assembly comprises distribution bases fixed to the lower portion of the inclined plate at equal intervals and atomizing nozzles distributed on the inner sides of the distribution bases. The atomizing nozzles in the spraying assembly can evenly spray small water drops to the heat exchange pieces, the environment humidity is increased, the cooling efficiency is effectively improved, the gas temperature can be lowered more quickly, and meanwhile energy consumption is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of condenser technology, and in particular relates to a condenser with atomized spray water replenishment. Background Technology

[0002] In industrial production and energy conversion processes, steam turbine condensers are a crucial component of thermal systems, primarily used to cool steam or other gases into liquid for recycling or further processing. Traditional steam turbine condenser designs mainly rely on direct contact heat exchange or indirect heat exchange through metal pipes. However, with increasingly stringent requirements for energy efficiency and environmental protection, traditional steam turbine condensers have gradually revealed some limitations. For example, in terms of heat exchange efficiency, traditional steam turbine condensers, due to their limited heat exchange area, often struggle to meet the requirements for high-efficiency conversion in high-humidity environments or when rapid cooling is required.

[0003] To address these issues, we provide a turbine condenser with atomized spray water supply. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a condenser capable of atomizing spray water replenishment, comprising a shell, a condensing assembly located in the middle of the shell, and a spraying assembly for atomizing spray water replenishment of the condensing assembly. The shell includes a side plate, an inclined plate fixed to the inner end of the side plate, a water collector located at the bottom of the side plate, a top plate fixed to the top of the side plate, and an air inlet and an exhaust outlet respectively disposed at both ends of the top plate. The condensing assembly includes a water tank fixed to the middle position of the upper part of the top plate, an inlet pipe and an outlet pipe connected to the water tank through a pump body, a condensing pipe connected between the inlet pipe and the outlet pipe, and heat exchange fins equidistantly sleeved on the outside of the condensing pipe.

[0006] The present invention is further configured such that the spray assembly includes a distribution seat fixed at equal intervals to the lower part of the inclined plate, and atomizing nozzles distributed inside the distribution seat.

[0007] The present invention is further configured such that the two side plates are arranged in parallel, and an mounting plate is fixed between the middle of the side plates. The mounting plate and the vertically distributed heat exchange fins separate the interior of the shell to form an air intake chamber and an exhaust chamber.

[0008] The present invention is further configured such that the air intake chamber is connected to the air intake port, and the exhaust chamber is connected to the exhaust port.

[0009] The present invention is further configured such that the bottom of the air intake chamber and the exhaust chamber are both connected to a water collector, the water collector has a built-in water collection cavity, and a filter structure is provided at the junction of the water collector and the air intake chamber and the exhaust chamber.

[0010] The present invention is further configured such that both the inlet pipe and the outlet pipe pass through the top plate, and the condenser pipe is assembled from multiple parallel pipes connected by a U-shaped connector.

[0011] The present invention is further configured such that each of the distribution seats is connected to a corresponding water supply pipe on the outside, the water supply pipe is connected to an external water supply end, and is independently equipped with a control valve.

[0012] The present invention is further configured such that the atomizing nozzle is located in the air inlet chamber and the atomizing nozzle is obliquely opposite the heat exchange fins.

[0013] Compared with the existing technology, the present invention has the following beneficial effects:

[0014] 1. The atomizing nozzle in the spray assembly of this utility model can evenly spray fine water droplets onto the heat exchange plate, which not only increases the ambient humidity but also effectively improves the cooling efficiency, reduces the gas temperature more quickly, and reduces energy consumption.

[0015] 2. The internal space of the shell in this utility model is effectively divided by the reasonable layout of the inclined plate and the mounting plate, which is conducive to the control of the gas flow direction and further improves the heat exchange efficiency, so that the equipment can exert its maximum efficiency even in a limited space.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram showing the installation position of the spray assembly in this utility model;

[0020] Figure 3 This is a schematic diagram showing the installation position of the condenser assembly in this utility model;

[0021] Figure 4This is a top view of the internal structure distribution of the shell in this utility model.

[0022] In the diagram: 100, shell; 101, side plate; 102, water collector; 103, top plate; 104, air inlet; 105, exhaust port; 106, inclined plate; 107, mounting plate; 200, condenser assembly; 201, water tank; 202, heat exchange fins; 203, water inlet pipe; 204, water outlet pipe; 205, condenser pipe; 300, spray assembly; 301, water supply pipe; 302, distribution seat; 303, atomizing nozzle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] Please see Figure 1-4 This utility model is a condenser capable of atomizing spray water replenishment, including a shell 100, a condensation component 200 located in the middle of the shell 100, and a spray component 300 for atomizing spray water replenishment of the condensation component 200; the shell 100 includes a side plate 101, an inclined plate 106 fixed to the inner end of the side plate 101, a water collector 102 located at the bottom of the side plate 101, a top plate 103 fixed to the top of the side plate 101, and an air inlet 104 and an exhaust outlet 105 respectively disposed at both ends of the top plate 103. An installation plate 107 is fixed between the middle of the two parallel side plates 101, and the inclined plate 106 reasonably divides the internal space of the shell 100, which is conducive to controlling the gas flow direction and improving the heat exchange efficiency. The water collector 102 can effectively collect the condensed water and filter impurities, ensuring water quality cleanliness and reducing damage to the system.

[0026] The reasonable internal structural design of the housing, especially the installation of the inclined plate 106, effectively controls the gas flow direction, which helps to increase the contact time and heat exchange efficiency between the gas and the condensation component 200, thereby improving the overall cooling effect.

[0027] The water collector 102 not only effectively collects condensed water but also filters impurities from the water, ensuring clean water quality. This design reduces damage to the system caused by water quality issues, extends equipment lifespan, and reduces the need for subsequent treatment.

[0028] The atomization design of the spray assembly 300 effectively replenishes cooling water and enhances the contact effect of the heat exchange surfaces through atomized spraying, thereby improving water evaporation and cooling efficiency. This method ensures the efficient operation of the turbine condenser under high humidity or rapid cooling conditions.

[0029] The condensing assembly 200 includes a water tank 201 fixed at the middle position on the upper side of the top plate 103, an inlet pipe 203 and an outlet pipe 204 connected to the water tank 201 via a pump body, a condensing pipe 205 connected between the inlet pipe 203 and the outlet pipe 204, and heat exchange plates 202 equidistantly sleeved on the outside of the condensing pipe 205. The inlet pipe 203 and the outlet pipe 204 both pass through the top plate 103. The condensing pipe 205 is assembled from multiple parallel pipes via U-shaped connectors. The condensing assembly 200 achieves water circulation through the pump body. The condensing pipe 205, being assembled from multiple parallel pipes via U-shaped connectors, increases the heat exchange area. The heat exchange plates 202 equidistantly sleeved on the outside of the condensing pipe 205 further improve the heat exchange efficiency.

[0030] The condenser tube 205 is assembled from multiple parallel pipes connected by U-shaped joints. This design effectively increases the heat exchange surface area. More parallel pipes provide a larger heat exchange interface, thereby improving heat conduction and cooling efficiency.

[0031] Water circulation is achieved through a pump body, and the inlet pipe 203 and outlet pipe 204 ensure continuous water flow, guaranteeing the efficient operation of the condenser components. This water circulation system maintains the fluidity and temperature stability of the condensate, contributing to improved overall cooling performance.

[0032] The heat exchange fins 202, equidistantly mounted on the outside of the condenser tube 205, further enhance heat exchange efficiency. The heat exchange fins increase the contact area between the condenser tube surface and the surrounding gas, improving heat conduction and dissipation, and ensuring efficient system operation in various environments.

[0033] The spray assembly 300 includes distribution seats 302 fixed at equal intervals to the lower part of the inclined plate 106, and atomizing nozzles 303 distributed inside the distribution seats 302. Each distribution seat 302 is connected to a water supply pipe 301. The water supply pipe 301 is connected to an external water supply end and is independently equipped with a control valve to facilitate precise control of the spray volume. The atomizing nozzles 303 are located in the air inlet chamber and are angled towards the heat exchange plate 202, uniformly spraying fine water droplets onto the heat exchange plate 202, increasing humidity and improving cooling efficiency.

[0034] Water supply pipe 301 is connected to an external water supply terminal and is independently equipped with a control valve for precise control of the spray volume. This refined water volume control ensures that the atomizing spray system can be adjusted according to actual needs, thereby optimizing water resource utilization and cooling efficiency.

[0035] The atomizing nozzle 303 is located in the air inlet chamber and sprays water at an angle onto the heat exchange fins 202, uniformly distributing fine water droplets onto the heat exchange fins 202. This uniform water droplet distribution increases humidity and enhances the cooling effect of the heat exchange surface, thereby improving the overall heat exchange efficiency.

[0036] By spraying fine water droplets, the spray system not only increases humidity but also effectively enhances heat exchange between the air and the condenser. The microstructure of the atomized water droplets facilitates faster evaporation, thus carrying away more heat and achieving efficient temperature control and cooling.

[0037] The two side plates 101 are arranged in parallel, and a mounting plate 107 is fixed between the middle of the side plates 101. The mounting plate 107 and the vertically distributed heat exchange fins 202 divide the interior of the housing 100 into an air intake chamber and an exhaust chamber. The air intake chamber is connected to the air inlet 104, and the exhaust chamber is connected to the exhaust outlet 105.

[0038] By fixing a mounting plate 107 between two parallel side plates 101, a separation is formed between the intake chamber and the exhaust chamber. This separation design can effectively control the airflow path, ensuring that the intake and exhaust flows independently and smoothly, thereby improving the system's heat exchange efficiency.

[0039] The mounting plate 107, combined with the vertically distributed heat exchange fins 202, not only rationally divides the space but also increases the contact area between the gas and the heat exchange fins. This allows for a more thorough heat exchange process as the airflow passes through the heat exchange fins, improving the overall cooling effect.

[0040] The intake chamber is connected to the intake port 104, and the exhaust chamber is connected to the exhaust port 105. The design ensures the orderly flow of air, which helps to reasonably control the direction and speed of airflow, further optimizes the transfer and discharge of heat, and makes the entire cooling system operate more efficiently and stably.

[0041] The bottom of both the air intake chamber and the exhaust chamber are connected to the water collector 102, which has a built-in water collection cavity, and a filter structure is provided at the junction of the water collector 102 and the air intake chamber and the exhaust chamber.

[0042] The bottom of the intake chamber and the exhaust chamber are connected to the water collector 102, ensuring that the condensed water can be effectively collected. The water collector has a built-in water collection cavity, which helps to accumulate and store condensate, providing a clean water source for the subsequent water circulation system and improving the self-circulation efficiency of the cooling system.

[0043] A filter screen structure is installed at the junction of the water collector 102 and the air inlet and exhaust chambers, which can effectively filter impurities in the water and ensure water cleanliness. This design can prevent impurities from entering the system, reduce damage to the equipment, extend the service life of the equipment, and reduce maintenance costs.

[0044] The design of the water collector 102 and the filter structure not only ensures the effective collection of condensate and water quality protection, but also prevents water pipes and equipment from being blocked, thereby ensuring the stable operation of the entire cooling system and improving the system's reliability and operating efficiency.

[0045] When operating the condenser with atomized spray water replenishment, first ensure that all components are correctly installed and check that all connections are secure, that the water supply pipe 301 is connected to the external water supply end and that the control valve is in the closed state. During startup, the external water supply is opened and the control valve on the water supply pipe 301 is slowly opened to adjust to the required spray volume. Then, the pump is started to allow water to flow from the water tank 201 through the inlet pipe 203 into the condenser pipe 205 and then back to the water tank 201 through the outlet pipe 204 to form a cycle. At this time, the hot airflow enters the air intake chamber of the housing 100 through the air inlet 104 and contacts the atomizing nozzles 303 on the equidistant fixed distribution seat 302 below the inclined plate 106. Then, the atomizing nozzles 303 are turned on as needed to spray fine water droplets evenly onto the heat exchange plate 202 to increase humidity and improve cooling efficiency. During the process, the water supply volume can be adjusted according to actual needs to optimize the cooling effect. In the air intake chamber, the hot airflow exchanges heat with the condenser pipe 205 after atomization spraying. The gas temperature drops and the water condenses. The condensed water is collected by the water collector 102 and impurities are filtered out. After cooling and dehumidification, the gas flows to the exhaust chamber and is discharged from the housing 100 through the exhaust port 105.

[0046] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0047] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A condenser capable of atomizing spray water replenishment, comprising a shell, a condensing assembly located in the middle of the shell, and a spraying assembly for atomizing spray water replenishment to the condensing assembly, characterized in that: The housing includes a side plate, an inclined plate fixed to the inner end of the side plate, a water collector located at the bottom of the side plate, a top plate fixed to the top of the side plate, and an air inlet and an exhaust outlet respectively disposed at both ends of the top plate; the condensation assembly includes a water tank fixed to the middle position of the upper part of the top plate, an inlet pipe and an outlet pipe connected to the water tank through a pump body, a condenser pipe connected between the inlet pipe and the outlet pipe, and heat exchange fins equidistantly sleeved on the outside of the condenser pipe.

2. The condenser with atomized spray water replenishment according to claim 1, characterized in that, The spray assembly includes a distribution seat fixed at equal intervals to the lower part of the inclined plate, and atomizing nozzles distributed inside the distribution seat.

3. A condenser with atomized spray water replenishment according to claim 2, characterized in that, The two side plates are arranged in parallel, and a mounting plate is fixed between the middle of the side plates. The mounting plate and the vertically distributed heat exchange fins divide the interior of the shell into an air intake chamber and an exhaust chamber.

4. A condenser with atomized spray water replenishment according to claim 3, characterized in that, The air intake chamber is connected to the air intake port, and the exhaust chamber is connected to the exhaust port.

5. A condenser with atomized spray water replenishment according to claim 3, characterized in that, The bottom of both the air intake chamber and the exhaust chamber is connected to a water collector, which has a built-in water collection cavity, and a filter structure is provided at the junction of the water collector and the air intake chamber and the exhaust chamber.

6. A condenser with atomized spray water replenishment according to claim 2, characterized in that, Both the inlet and outlet pipes pass through the top plate, and the condenser pipe is assembled from multiple parallel pipes connected by a U-shaped connector.

7. A condenser with atomized spray water replenishment according to claim 2, characterized in that, Each of the distribution seats is externally connected to a water supply pipe, which is connected to an external water supply terminal and is independently equipped with a control valve.

8. A condenser with atomized spray water replenishment according to claim 3, characterized in that, The atomizing nozzle is located in the air intake chamber and is angled toward the heat exchange fins.

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