Disc-type battery system electrical quick-change connector for electric engineering machinery

By designing the electrical quick-connect connectors for adapter plate one and adapter plate two, the problem of multi-branch connection of the battery system of electric construction machinery was solved, realizing fast and convenient line connection and disassembly, and meeting the usage needs of electric construction machinery.

CN224248872UActive Publication Date: 2026-05-15BRETON TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BRETON TECHNOLOGY CO LTD
Filing Date
2025-06-05
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing electrical quick-connect connectors are not suitable for the field of electric engineering machinery, especially for the multi-branch connection requirements of its battery system.

Method used

An electrical quick-connect connector including adapter plate one and adapter plate two is designed. They are connected by a fixed shaft. The adapter plate is equipped with a front-end adapter interface and a rear-end adapter terminal to achieve quick mating and separation, meeting the wiring connection requirements of electric engineering machinery.

Benefits of technology

It enables rapid connection and disconnection of battery systems for electric engineering machinery, meets the requirements of multi-branch connection, and improves the convenience and reliability of connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an electrical quick-change connector of a disc-type battery system for electric engineering machinery, and belongs to the technical field of engineering machinery. Comprising a first switching disc and a second switching disc which are arranged in a matched mode, the first switching disc and the second switching disc are connected through a fixing shaft, the first switching disc is provided with a plurality of front-end switching ports, and the second switching disc is provided with a plurality of rear-end switching terminals. When the first adapter disc and the second adapter disc are attached, the plurality of front-end adapter ports and the plurality of rear-end adapter terminals are correspondingly attached, connected and conducted. A plurality of front-end switching interfaces are integrally connected to a first switching disc, a plurality of rear-end switching terminals are integrally connected to a second switching disc, and whether the first switching disc and the second switching disc are attached or not is adjusted through rapid rotation, so that on-off of an overall circuit is achieved, rapidness and convenience are achieved, multiple sets of wire harnesses are disassembled at the same time, and the disassembly efficiency is improved. And the requirements of electric engineering equipment can be well met.
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Description

Technical Field

[0001] This utility model belongs to the field of engineering machinery technology, specifically an electrical quick-change connector for a disc-shaped battery system in electric engineering machinery. Background Technology

[0002] Currently, the electrical wiring harness from the battery system to the vehicle generally consists of high-voltage power harnesses, high-voltage thermal management harnesses, and low-voltage communication harnesses. For overall vehicle stability and reliability, the wiring harnesses from the battery system to the vehicle, especially the high-voltage harnesses, employ multiple locking structures for very secure fixing. Currently, electric vehicles typically use a scheme where the high-voltage power harness, high-voltage thermal management harness, and low-voltage communication harness from the power battery are connected to the vehicle's high-voltage distribution unit (PDU), and then transferred to the vehicle control unit (VCU) and electrical appliances. In this scheme, the electrical quick-connect connector is designed between the battery pack and the vehicle's high-voltage distribution unit and vehicle control unit. Furthermore, the electrical quick-connect connectors for new energy vehicles are only compatible with passenger vehicles where a single battery pack is connected to the vehicle. However, the battery systems of electric construction machinery generally have two or three branches. Therefore, existing electrical quick-connect connectors are not suitable for the electric construction machinery field. Therefore, there is an urgent need for an electrical quick-connect connector that can be used in electric construction machinery. Utility Model Content

[0003] 1. Technical problem to be solved by the utility model

[0004] The purpose of this invention is to solve the problem that existing electrical quick-change connectors cannot meet the needs of electric engineering machinery.

[0005] 2. Technical Solution

[0006] To achieve the above objectives, the technical solution provided by this utility model is as follows:

[0007] This utility model discloses an electrical quick-change connector for a disc-shaped battery system in electric engineering machinery, comprising a first adapter plate and a second adapter plate that are configured to cooperate with each other. The first adapter plate and the second adapter plate are connected by a fixed shaft. The first adapter plate is provided with a plurality of front-end adapter interfaces, and the second adapter plate is provided with a plurality of rear-end adapter terminals. When the first adapter plate and the second adapter plate are fitted together, the plurality of front-end adapter interfaces and the plurality of rear-end adapter terminals are correspondingly fitted together and connected to conduct electricity.

[0008] Preferably, the plurality of front-end adapters include front-end adapter one, front-end adapter two, and front-end adapter three, wherein front-end adapter one is a high-voltage power harness front-end adapter, front-end adapter two is a high-voltage heating harness front-end adapter, and front-end adapter three is a low-voltage communication harness front-end adapter.

[0009] Preferably, the plurality of back-end adapter terminals include back-end adapter terminal one, back-end adapter terminal two, and back-end adapter terminal three, wherein back-end adapter terminal one is a back-end adapter terminal for a high-voltage power harness, back-end adapter terminal two is a back-end adapter terminal for a high-voltage heating harness, and back-end adapter terminal three is a back-end adapter terminal for a low-voltage communication harness.

[0010] Preferably, the fixed shaft includes a base, an external threaded portion, and a limiting post. The base is polygonal and adapted to the shape of the through hole of the first adapter plate so that the base is fixed to the first adapter plate. The second adapter plate is provided with a threaded through hole. The threaded through hole is configured to cooperate with the external threaded portion so that the second adapter plate can rotate along the external threaded portion and fit against the first adapter plate. The threaded through hole is provided with a through hole limiting groove. The through hole limiting groove is configured to cooperate with the limiting post so that the second adapter plate can pass through the limiting post and contact the external threaded portion.

[0011] Preferably, the second adapter plate is provided with a handwheel assembly for easy rotation, and the handwheel assembly is located on the side of the second adapter plate away from the first adapter plate.

[0012] 3. Beneficial effects

[0013] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0014] This utility model discloses a quick-change electrical connector for a disc-type battery system in electric engineering machinery. It includes a first adapter plate and a second adapter plate, which are connected by a fixed shaft. The first adapter plate has several front-end adapter interfaces, and the second adapter plate has several rear-end adapter terminals. When the first and second adapter plates are fitted together, the front-end adapter interfaces and rear-end adapter terminals are correspondingly fitted and connected, providing electrical continuity. By integrating the front-end adapter interfaces onto the first adapter plate and the rear-end adapter terminals onto the second adapter plate, the connection and disconnection of the entire circuit can be achieved by quickly rotating and adjusting the fit between the first and second adapter plates. This method is faster and more convenient, and allows for the simultaneous disassembly of multiple wiring harnesses, effectively meeting the requirements of electric engineering machinery. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of an electrical quick-change connector for a disc-shaped battery system used in electric engineering machinery according to this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the fixed shaft of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the adapter plate of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the adapter plate 2 of this utility model;

[0019] Figure 5 This is a schematic diagram of the threaded through hole of this utility model.

[0020] Explanation of the labels in the diagram:

[0021] 100. Fixed shaft; 110. Base; 120. External threaded part; 130. Limiting post;

[0022] 200. Adapter plate one; 210. Front-end adapter one; 220. Front-end adapter two; 330. Front-end adapter three;

[0023] 300. Adapter plate two; 310. Rear end adapter one; 320. Rear end adapter two; 330. Rear end adapter three; 340. Threaded through hole; 350. Through hole limiting groove; 360. Handwheel assembly. Detailed Implementation

[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0025] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0026] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0027] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0028] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0029] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] Example 1

[0031] See attached document Figure 1 -Appendix Figure 5 This embodiment of an electrical quick-change connector for a disc-type battery system in electric engineering machinery includes a first adapter plate 200 and a second adapter plate 300 that are configured to cooperate with each other. The first adapter plate 200 and the second adapter plate 300 are connected by a fixed shaft 100. The first adapter plate 200 has a plurality of front-end adapter interfaces, and the second adapter plate 300 has a plurality of rear-end adapter terminals. When the first adapter plate 200 and the second adapter plate 300 are in contact, the plurality of front-end adapter interfaces and the plurality of rear-end adapter terminals are correspondingly in contact and connected to conduction. This electrical quick-change connector integrates a plurality of front-end adapter interfaces into the first adapter plate 200 and integrates a plurality of rear-end adapter terminals into the second adapter plate 300. The connection and disconnection of the entire circuit can be achieved by quickly rotating and adjusting whether the first adapter plate 200 and the second adapter plate 300 are in contact. This is faster and more convenient, and multiple sets of wire harnesses can be disassembled at the same time, which can well meet the requirements of electric engineering machinery.

[0032] Several front-end adapters include front-end adapter one 210, front-end adapter two 220 and front-end adapter three 230. Front-end adapter one 210 is a high-voltage power harness front-end adapter, front-end adapter two 220 is a high-voltage heating harness front-end adapter, and front-end adapter three 230 is a low-voltage communication harness front-end adapter.

[0033] Several back-end adapter terminals include back-end adapter terminal one 310, back-end adapter terminal two 320 and back-end adapter terminal three 330. Back-end adapter terminal one 310 is a back-end adapter terminal for high-voltage power harness, back-end adapter terminal two 320 is a back-end adapter terminal for high-voltage heating harness, and back-end adapter terminal three 330 is a back-end adapter terminal for low-voltage communication harness.

[0034] The fixed shaft 100 includes a base 110, an external threaded portion 120, and a limiting post 130. The base 110 is polygonal and is adapted to the shape of the through hole of the first adapter plate 200 so that the base 110 is fixed to the first adapter plate 200. The second adapter plate 300 is provided with a threaded through hole 340. The threaded through hole 340 is configured to cooperate with the external threaded portion 120 so that the second adapter plate can rotate along the external threaded portion 120 and fit against the first adapter plate 200. The threaded through hole 340 is provided with a through hole limiting groove 350. The through hole limiting groove 350 is configured to cooperate with the limiting post 130 so that the second adapter plate 300 can pass through the limiting post 130 and contact the external threaded portion 120.

[0035] The second adapter plate 300 is provided with a handwheel assembly 360 for easy rotation, and the handwheel assembly 360 is located on the side of the second adapter plate 300 away from the first adapter plate 200.

[0036] When connection is required, the base 110 passes through the through hole of the adapter plate 200 and is fixed to the adapter plate 200. At this time, the threaded through hole 340 of the adapter plate 200 passes through the limiting post 130 and contacts the external thread 120. By rotating the handwheel assembly 360, the adapter plate 200 moves closer to the adapter plate 200 along the fixed shaft 100. The positions of the plurality of front-end adapter interfaces and the plurality of rear-end adapter terminals are set so that when the adapter plate 200 is rotated to fit with the adapter plate 200, the plurality of front-end adapter interfaces and the plurality of rear-end adapter terminals just make contact and conduct.

[0037] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A quick-change electrical connector for a disc-type battery system in electric engineering machinery, characterized in that: It includes a first adapter plate (200) and a second adapter plate (300) that are configured to work together. The first adapter plate (200) and the second adapter plate (300) are connected by a fixed shaft (100). The first adapter plate (200) is provided with a plurality of front-end adapter interfaces, and the second adapter plate (300) is provided with a plurality of rear-end adapter terminals. When the first adapter plate (200) and the second adapter plate (300) are fitted together, the plurality of front-end adapter interfaces and the plurality of rear-end adapter terminals are fitted together and connected to each other.

2. The quick-change electrical connector for a disc-type battery system in electric engineering machinery according to claim 1, characterized in that: Several front-end adapters include front-end adapter one (210), front-end adapter two (220) and front-end adapter three (230), wherein front-end adapter one (210) is a high-voltage power harness front-end adapter, front-end adapter two (220) is a high-voltage heating harness front-end adapter, and front-end adapter three (230) is a low-voltage communication harness front-end adapter.

3. The quick-change electrical connector for a disc-type battery system in electric engineering machinery according to claim 1, characterized in that: Several back-end adapter terminals include back-end adapter terminal one (310), back-end adapter terminal two (320) and back-end adapter terminal three (330), wherein back-end adapter terminal one (310) is a back-end adapter terminal for high-voltage power harness, back-end adapter terminal two (320) is a back-end adapter terminal for high-voltage heating harness, and back-end adapter terminal three (330) is a back-end adapter terminal for low-voltage communication harness.

4. The quick-change electrical connector for a disc-type battery system in electric engineering machinery according to claim 1, characterized in that: The fixed shaft (100) includes a base (110), an external threaded portion (120), and a limiting post (130). The base (110) is polygonal and is adapted to the shape of the through hole of the first adapter plate (200) so that the base (110) is fixed to the first adapter plate (200). The second adapter plate (300) is provided with a threaded through hole (340). The threaded through hole (340) is configured to cooperate with the external threaded portion (120) so that the second adapter plate rotates along the external threaded portion (120) and fits against the first adapter plate (200). The threaded through hole (340) is provided with a through hole limiting groove (350). The through hole limiting groove (350) is configured to cooperate with the limiting post (130) so that the second adapter plate (300) can pass through the limiting post (130) and contact the external threaded portion (120).

5. The quick-change electrical connector for a disc-type battery system in electric engineering machinery according to claim 1, characterized in that: The second adapter plate (300) is provided with a handwheel assembly (360) for easy rotation, and the handwheel assembly (360) is located on the side of the second adapter plate (300) away from the first adapter plate (200).