Freezing crystallization device for preparing diesel oil anti-wear agent from mixed oleic acid

By designing a liquid level sensor and agitator, combined with an electric valve and drive motor system, the problems of inaccurate output control and inconvenient impurity cleaning in existing equipment have been solved. This has enabled precise discharge of cryogenic crystallizing oil and automatic cleaning of the filter screen, improving production efficiency and ease of operation of the equipment.

CN224252143UActive Publication Date: 2026-05-19江西润达新材料有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江西润达新材料有限公司
Filing Date
2025-05-29
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing diesel anti-wear agent cryogenic crystallization devices cannot accurately control the output when discharging cryogenic crystallized oil. The container is prone to overflow and impurities are prone to accumulate in the filter chamber, resulting in waste and inconvenience in cleaning.

Method used

A cryogenic crystallization device for preparing diesel anti-wear agent from mixed oleic acid was designed. The device uses a liquid level sensor to control the output, a stirrer to prevent solidification, a filter screen to filter impurities, and an electric valve and drive motor system to achieve precise discharge and automatic cleaning.

Benefits of technology

It achieves precise output control of cryogenic crystallization oil, preventing overflow and impurity blockage, and improving production efficiency and ease of cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a freezing crystallization device for preparing a diesel oil antiwear agent from mixed oleic acid, which comprises a base plate, a filter screen box slidably connected onto a filter box body, a plurality of discharge buttons mounted on the filter box body, a plurality of discharge pipes fixedly connected onto the filter box body, and second electric valves mounted on the discharge pipes. A plurality of placement plates are fixedly connected to the chassis, weight sensors are installed on the placement plates, a second driving motor is fixedly installed on the second fixing frame, a lead screw is rotationally connected to the gantry conveying frame, a sliding block is slidably connected to the gantry conveying frame, an electric push rod is fixedly installed on the sliding block, and an impurity remover is fixedly connected to the bottom end of a telescopic rod of the electric push rod. According to the utility model, the discharging button is pressed down, so that the second electric valve is controlled to open the discharging pipe channel, frozen crystallized oil flows into the finished product barrel through the discharging pipe, the discharging work is completed, and a specified numerical value can be set, so that the output quantity of the frozen crystallized oil is accurately controlled.
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Description

Technical Field

[0001] This utility model belongs to the technical field of diesel anti-wear agents, and in particular relates to a freeze crystallization apparatus for preparing diesel anti-wear agents using mixed oleic acid. Background Technology

[0002] Diesel fuel is a light form of petroleum, primarily used in diesel engines for vehicles or ships. It has the advantages of high energy density and low fuel consumption.

[0003] Utility model patent CN218106791U discloses a cryo-crystallization device for preparing diesel anti-wear agent from cottonseed oleic acid. The device includes a main body, an auxiliary body, and a filtration body. The auxiliary body is located at the outer end of the main body, and the filtration body is located at the right end. The main body includes a device body, a cryo-crystallization chamber, a filtration chamber, a protective top, and a cover. The cryo-crystallization chamber is fixedly installed at the left end of the device body, the filtration chamber is fixedly installed at the right end of the cryo-crystallization chamber, and the protective top is fixedly installed at the upper end of the cryo-crystallization chamber, threadedly connected to the cryo-crystallization chamber. The cover is movably installed at the upper end of the filtration chamber. The auxiliary body includes a fixed base plate, a base, rolling wheels, an outlet, an inlet, a display screen, a warning light, a temperature controller, and a lifting rod. This device does not control the specific discharge volume when discharging the cryo-crystallized oil. If the container used to hold the cryo-crystallized oil is too small, the oil may overflow, leading to waste. Furthermore, impurities easily accumulate in the filtration chamber, making cleaning difficult. Therefore, a cryo-crystallization device for preparing diesel anti-wear agent from mixed oleic acid is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a cryogenic crystallization apparatus for preparing diesel anti-wear agents from mixed oleic acid, so as to solve the problems mentioned in the background art.

[0005] A cryogenic crystallization apparatus for preparing a diesel anti-wear agent from mixed oleic acid includes a chassis, a filter box fixedly connected to the chassis, the filter box having a sliding groove, a controller mounted outside the filter box, a cryogenic crystallization chamber fixedly connected to the top of the filter box, a feed pipe fixedly connected to the cryogenic crystallization chamber, a crystallization chamber connected inside the cryogenic crystallization chamber, a first fixed frame fixedly connected to the outside of the cryogenic crystallization chamber, a first drive motor fixedly mounted on the first fixed frame, a stirrer rotatably connected to the cryogenic crystallization chamber, the stirrer being connected to the output shaft of the first drive motor, a liquid level sensor installed inside the cryogenic crystallization chamber, a temperature sensor installed inside the cryogenic crystallization chamber, a cryogenic compressor installed inside the cryogenic crystallization chamber, and a feed pipe connecting the filter box and the cryogenic crystallization chamber, with a first drive motor mounted on the feed pipe. The system includes an electric valve, a filter screen box slidably connected to the filter housing, multiple discharge buttons on the filter housing, multiple discharge pipes fixedly connected to the filter housing, a second electric valve installed on each discharge pipe, multiple mounting plates fixedly connected to the chassis, weight sensors mounted on the mounting plates, a gantry conveyor connected between the chassis and the freeze-crystallization chamber, a gantry conveyor with a chute, a second fixed frame fixedly connected to the gantry conveyor, a second drive motor fixedly mounted on the second fixed frame, a lead screw rotatably connected to the gantry conveyor, the lead screw connected to the output shaft of the second drive motor via a coupling, a sliding block slidably connected to the gantry conveyor, the sliding block threadedly connected to the lead screw, an electric push rod fixedly mounted on the sliding block, a filter cleaner fixedly connected to the bottom of the telescopic rod of the electric push rod, and wheels mounted on the chassis.

[0006] Furthermore, indicator lights are provided on the controller.

[0007] Furthermore, the controller is equipped with a display screen.

[0008] Furthermore, a pusher is fixedly connected to the chassis.

[0009] The beneficial effects of this utility model are:

[0010] 1. This utility model controls the second electric valve to open the discharge pipe channel by pressing the discharge button, so that the freezing crystallization oil flows into the finished product barrel through the discharge pipe, thereby completing the discharge work. It can also set a specified value to precisely control the output of the freezing crystallization oil.

[0011] 2. This utility model uses a second drive motor to drive the lead screw to rotate, and the lead screw drives the sliding block, electric push rod and impurity remover to move, so that the impurity remover scrapes off the impurities on the filter screen box and pushes them together, thereby cleaning the filter screen box and preventing impurities from clogging the filter screen box. Attached Figure Description

[0012] Figure 1A three-dimensional structural schematic diagram of the freeze crystallization apparatus for preparing diesel anti-wear agent from mixed oleic acid according to this utility model;

[0013] Figure 2 This is a first cross-sectional three-dimensional structural diagram of the freeze-crystallization chamber;

[0014] Figure 3 This is a second cross-sectional three-dimensional structural diagram of the freeze-crystallization chamber;

[0015] Figure 4 This is a cross-sectional three-dimensional structural diagram of the filter housing;

[0016] Figure 5 This is a side view of the chassis's three-dimensional structure.

[0017] Figure 6 This is a first side view of the three-dimensional structure of the gantry conveyor.

[0018] Figure 7 This is a side view of the three-dimensional structure of the sliding block;

[0019] Figure 8 This is a schematic diagram of the second side view of the gantry conveyor structure.

[0020] In the diagram, 1-chassis, 2-filter box, 3-controller, 4-freezing crystallization box, 5-crystallization chamber, 6-first fixed frame, 7-first drive motor, 8-stirrer, 9-liquid level sensor, 10-temperature sensor, 11-freezing compressor, 12-feeding pipe, 13-first electric valve, 14-filter screen box, 15-discharge button, 16-discharge pipe, 17-second electric valve, 18-mounting plate, 19-weight sensor, 20-gantry conveyor, 21-second fixed frame, 22-second drive motor, 23-lead screw, 24-sliding block, 25-electric push rod, 26-impurity remover, 27-wheel, 28-push frame. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] like Figures 1 to 8The present invention discloses a cryogenic crystallization apparatus for preparing diesel anti-wear agents from mixed oleic acid. It includes a chassis 1, a filter housing 2 fixedly connected to the chassis 1, a sliding groove on the filter housing 2, a controller 3 mounted externally to the filter housing 2, a cryogenic crystallization chamber 4 fixedly connected to the top of the filter housing 2, a feed pipe fixedly connected to the cryogenic crystallization chamber 4, a crystallization chamber 5 connected inside the cryogenic crystallization chamber 4, a first fixing frame 6 fixedly connected externally to the cryogenic crystallization chamber 4, and a first drive motor 7 fixedly mounted on the first fixing frame 6. A stirrer 8 is rotatably connected to the crystallizer 4. The stirrer 8 is connected to the output shaft of the first drive motor 7. The stirrer 8 is used to stir the frozen crystallization oil. A liquid level sensor 9 and a temperature sensor 10 are installed inside the frozen crystallizer 4. A freezing compressor 11 is installed inside the frozen crystallizer 4. The freezing compressor 11 freezes and crystallizes the mixed oleic acid. A feed pipe 12 connects the filter box 2 and the frozen crystallizer 4. A first electric valve 13 is installed on the feed pipe 12. A sliding connection is made on the filter box 2. A filter box 14 is connected to the base 1, which is used to filter impurities in the cryogenic crystallization oil. Multiple discharge buttons 15 are installed on the filter box 14. Multiple discharge pipes 16 are fixedly connected to the filter box 2, and a second electric valve 17 is installed on each discharge pipe 16. Multiple mounting plates 18 are fixedly connected to the base 1, and weight sensors 19 are installed on each mounting plate 18. A gantry conveyor 20 connects the base 1 and the cryogenic crystallization chamber 4. The gantry conveyor 20 has a chute and a second fixed frame is fixedly connected to it. 21. A second drive motor 22 is fixedly installed on the second fixed frame 21. A lead screw 23 is rotatably connected to the gantry conveyor frame 20. The lead screw 23 is connected to the output shaft of the second drive motor 22 through a coupling. A sliding block 24 is slidably connected to the gantry conveyor frame 20. The sliding block 24 is threadedly connected to the lead screw 23. An electric push rod 25 is fixedly installed on the sliding block 24. A dirt remover 26 is fixedly connected to the bottom end of the telescopic rod of the electric push rod 25. The dirt remover 26 is used to scrape and push impurities on the filter screen box 14. Wheels 27 are installed on the chassis 1.

[0023] The controller 3 is equipped with indicator lights.

[0024] The controller 3 is equipped with a display screen.

[0025] A pusher 28 is fixedly connected to the chassis 1.

[0026] The working principle of this utility model is as follows: the liquid level sensor is equipped with a first threshold and a second threshold, and the value of the first threshold is greater than the value of the second threshold.

[0027] The first step involves injecting mixed oleic acid into the cryogenic crystallization chamber through the feed pipe. When the liquid level of the mixed oleic acid reaches the first threshold preset by the level sensor, the indicator light on the controller illuminates, stopping the injection of mixed oleic acid. Simultaneously, the cryogenic compressor is activated, using the mixed oleic acid in the crystallization chamber for cryogenic crystallization. The temperature sensor monitors the temperature in the crystallization chamber in real time, and the data is synchronously transmitted to the controller display screen. When the freezing temperature of the mixed oleic acid reaches the threshold preset by the temperature sensor, the first drive motor is activated, driving the stirrer to rotate and agitate the cryogenic crystallization oil, preventing it from solidifying.

[0028] The second step involves controlling the first electric valve to open the feed pipe channel, allowing the cryogenic crystallization oil to flow into the filter box. The filter screen filters the cryogenic crystallization oil, trapping impurities. When the cryogenic crystallization oil level in the box falls below the second threshold preset by the level sensor, the first electric valve closes the feed pipe channel, and the first drive motor stops operating. The pusher is then pushed, causing the wheels to move the chassis. The chassis stops at the designated position, and the finished product container is placed on the mounting plate. Pressing the discharge button opens the second electric valve, allowing the cryogenic crystallization oil to flow into the finished product container, completing the discharge process. When the weight of the cryogenic crystallization oil in the finished product container reaches the threshold preset by the weight sensor, the second electric valve closes the discharge pipe channel. Multiple discharge operations can be performed by repeatedly pressing the discharge button.

[0029] The third step involves pulling the filter screen box after all the frozen crystallization oil has been drained. This allows the filter screen box to slide out of the filter housing. Then, the controller controls the electric push rod to lower the impurity remover to a designated height. Next, the controller operates the second drive motor, which drives the lead screw to rotate. The lead screw moves the sliding block, the electric push rod, and the impurity remover, causing the impurity remover to scrape off the impurities on the filter screen box and push them together. This cleans the filter screen box and prevents impurities from clogging it. After the impurities are collected, the controller controls the second drive motor to work in reverse for a certain period of time and then stops. At the same time, the controller controls the electric push rod to raise the impurity remover to its reset position, and then the impurities are collected and processed again.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cryogenic crystallization apparatus for preparing diesel anti-wear agents from mixed oleic acid, characterized in that: A cryogenic crystallization apparatus for preparing a diesel anti-wear agent from mixed oleic acid includes a chassis, a filter box fixedly connected to the chassis, a slide groove in the filter box, a controller mounted outside the filter box, a cryogenic crystallization chamber fixedly connected to the top of the filter box, a feed pipe fixedly connected to the cryogenic crystallization chamber, a crystallization chamber inside the cryogenic crystallization chamber, a first fixed frame fixedly connected to the outside of the cryogenic crystallization chamber, a first drive motor fixedly mounted on the first fixed frame, a stirrer rotatably connected to the cryogenic crystallization chamber, the stirrer being connected to the output shaft of the first drive motor, a liquid level sensor and a temperature sensor installed inside the cryogenic crystallization chamber, a cryogenic compressor installed inside the cryogenic crystallization chamber, and a feed pipe connecting the filter box and the cryogenic crystallization chamber, with a first electric motor mounted on the feed pipe. The system includes a valve, a filter screen box slidably connected to the filter housing, multiple discharge buttons installed on the filter housing, multiple discharge pipes fixedly connected to the filter housing, a second electric valve installed on each discharge pipe, multiple mounting plates fixedly connected to the chassis, weight sensors mounted on the mounting plates, a gantry conveyor connected between the chassis and the freeze-crystallization chamber, a gantry conveyor with a chute, a second fixed frame fixedly connected to the gantry conveyor, a second drive motor fixedly mounted on the second fixed frame, a lead screw rotatably connected to the gantry conveyor, the lead screw connected to the output shaft of the second drive motor via a coupling, a sliding block slidably connected to the gantry conveyor, the sliding block threadedly connected to the lead screw, an electric push rod fixedly mounted on the sliding block, a debris remover fixedly connected to the bottom end of the telescopic rod of the electric push rod, and wheels mounted on the chassis.

2. The cryogenic crystallization apparatus for preparing diesel anti-wear agent from mixed oleic acid according to claim 1, characterized in that: The controller is equipped with indicator lights.

3. The cryogenic crystallization apparatus for preparing diesel anti-wear agent from mixed oleic acid according to claim 1, characterized in that: The controller is equipped with a display screen.

4. The cryogenic crystallization apparatus for preparing diesel anti-wear agent from mixed oleic acid according to claim 1, characterized in that: A pusher is fixedly connected to the chassis.