Raw material separator for chemical material processing

By combining a push plate and high-pressure water flow with a brush design, the system automatically unloads and cleans solids from the raw material separator used in chemical material processing, solving the problem of time-consuming and labor-intensive manual operation and improving work efficiency.

CN224252292UActive Publication Date: 2026-05-19CHANGZHOU CASBIA PAINT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU CASBIA PAINT CO LTD
Filing Date
2025-06-30
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In existing chemical material processing raw material separators, the separated solids require manual unloading and cleaning during centrifugal separation, which is time-consuming, labor-intensive, and reduces work efficiency.

Method used

The filter cartridge uses a pusher plate to push out solids, and automatically completes the unloading and cleaning of solids through a combination of high-pressure water rinsing and brush washing.

Benefits of technology

It enables automatic unloading and cleaning of solid materials, improving work efficiency and reducing manual operation time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224252292U_ABST
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Abstract

The utility model discloses a raw material separator for chemical material processing, which belongs to the technical field of chemical material processing, and comprises an upper tank body and a lower tank body, the lower part of the outer side of the upper tank body is fixedly provided with a water outlet, the bottom surface of the lower tank body is fixedly provided with a drain outlet, and the drain outlet is communicated with the upper tank body. A filter cartridge is rotatably connected to the inner side of the upper tank body, a first support is fixed to the top surface of the filter cartridge, a second support is fixed to the top surface of the upper tank body, a motor is fixed to the top surface of the second support, and the output end of the motor penetrates through the interior of the second support and is fixedly connected with the top surface of the first support; a mounting plate is fixed to the upper portion of the inner side of the lower tank body, and a screw rod is fixed to the middle of the top face of the mounting plate. The utility model solves the problems that when centrifugal separation is adopted, separated solids need to be manually unloaded and need to be manually cleaned after being unloaded, time and labor are wasted, and the working efficiency is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of chemical material processing technology, and more specifically, it relates to a raw material separator for chemical material processing. Background Technology

[0002] Solid-liquid separation in chemical materials plays an irreplaceable role in the entire chemical process. At the product end, it can remove impurities, improve product purity, and strictly control quality. At the resource level, it enables the recovery of useful solids and solvents, achieving recycling. Existing raw material separators for chemical material processing require manual unloading of the separated solids when using centrifugal separation, and manual cleaning is also required after unloading, which is time-consuming, labor-intensive, and reduces work efficiency. Therefore, a raw material separator for chemical material processing is proposed. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a raw material separator for chemical material processing. A pusher plate pushes solids out of the filter cylinder, while a high-pressure water flow washes the inside of the filter cylinder during this process. Simultaneously, bristles brush along the inside of the filter cylinder. This solves the problem mentioned in the background art where, when using centrifugal separation, the separated solids require manual unloading and cleaning, which is time-consuming, labor-intensive, and reduces work efficiency.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a raw material separator for chemical material processing, comprising an upper tank and a lower tank. A drain outlet is fixed to the lower outer side of the upper tank, and a sludge outlet is fixed to the bottom surface of the lower tank. A filter cylinder is rotatably connected to the inner side of the upper tank. A first support is fixed to the top surface of the filter cylinder, and a second support is fixed to the top surface of the upper tank. A motor is fixed to the top surface of the second support, and the output end of the motor penetrates the interior of the second support and is fixedly connected to the top surface of the first support. The lower tank has a... A mounting plate is fixed to the upper part of the filter cylinder. A spiral rod is fixed to the center of the top surface of the mounting plate. A connecting seat is provided above the mounting plate. A water inlet hole is opened on the bottom surface of the connecting seat. Two guide rods are also fixed to the bottom surface of the connecting seat. A push plate is rotatably connected to the top surface of the connecting seat. The upper outer side of the push plate is slidably connected to the inner side of the filter cylinder. Multiple spray holes are opened on the lower outer side of the push plate. An annular groove is opened on the bottom surface of the push plate. A connecting ring is also fixed to the bottom surface of the push plate. Brush bristles are fixed to the outer side of the connecting ring. A transmission mechanism is fixed to the bottom inner side of the lower tank.

[0005] As a preferred embodiment of this utility model, the center of the upper tank and the center of the lower tank are on the same vertical line.

[0006] As a preferred embodiment of this utility model, the center of the filter cylinder and the center of the lower tank are on the same vertical line.

[0007] As a preferred embodiment of this utility model, the inner diameter of the lower tank is the same as the inner diameter of the filter cylinder.

[0008] As a preferred embodiment of this utility model, the lower end of the guide rod extends downward through the top surface of the connecting seat.

[0009] As a preferred embodiment of this utility model, the push plate has a structure that is larger at the top and smaller at the bottom.

[0010] As a preferred embodiment of this utility model, the interior of the annular groove is connected to the interior of the spray hole and the water inlet hole, respectively.

[0011] This utility model provides a raw material separator for chemical material processing, which has the following beneficial effects:

[0012] This raw material separator for chemical material processing uses a pusher plate to push out solids from the filter cylinder. During this process, a high-pressure water flow washes the inside of the filter cylinder, while bristles brush along the inside of the filter cylinder. This solves the problem that when centrifugation is used, the separated solids need to be manually unloaded and cleaned after unloading, which is time-consuming, labor-intensive, and reduces work efficiency.

[0013] 2. This raw material separator for chemical material processing has a reasonable and compact structure and good performance. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the raw material separator for chemical material processing according to this utility model.

[0015] Figure 2 This is a cross-sectional structural diagram of the raw material separator for chemical material processing according to this utility model.

[0016] Figure 3 This utility model relates to a raw material separator for chemical material processing. Figure 2 Enlarged diagram of point A in the diagram.

[0017] Figure 4 This utility model relates to a raw material separator for chemical material processing. Figure 2 Enlarged diagram of point B in the image.

[0018] In the diagram: 1. Upper tank; 2. Lower tank; 3. Drain outlet; 4. Sewage outlet; 5. Filter cartridge; 6. First support; 7. Second support; 8. Motor; 9. Mounting plate; 10. Helical rod; 11. Connecting seat; 12. Water inlet; 13. Guide rod; 14. Push plate; 15. Spray nozzle; 16. Annular groove; 17. Connecting ring; 18. Brush bristles; 19. Transmission mechanism. Detailed Implementation

[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0020] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figures 1 to 4This utility model provides a technical solution: a raw material separator for chemical material processing, comprising an upper tank 1 and a lower tank 2. A drain outlet 3 is fixed to the lower outer side of the upper tank 1, and a sewage outlet 4 is fixed to the bottom surface of the lower tank 2. A filter cylinder 5 is rotatably connected to the inner side of the upper tank 1. A first support 6 is fixed to the top surface of the filter cylinder 5. A second support 7 is fixed to the top surface of the upper tank 1. A motor 8 is fixed to the top surface of the second support 7. The output end of the motor 8 passes through the interior of the second support 7 and is fixedly connected to the top surface of the first support 6. A mounting plate 9 is fixed to the upper inner side of the lower tank 2. A spiral rod 10 is fixed to the middle of the top surface of the mounting plate 9. A connecting seat 11 is provided above the mounting plate 9. A water inlet hole 12 is opened on the bottom surface of the connecting seat 11. Two guide rods 13 are also fixed to the bottom surface of the connecting seat 11. A push plate 14 is rotatably connected to the top surface of the connecting seat 11. The upper outer side of the push plate 14 is slidably connected to the inner side of the filter cylinder 5. Multiple spray holes 15 are opened on the lower outer side of the push plate 14. An annular groove 16 is opened on the bottom surface of the push plate 14. A connecting ring 17 is also fixed on the bottom surface of the push plate 14. Brush bristles 18 are fixed on the outer side of the connecting ring 17. A transmission mechanism 19 is fixed on the bottom inner side of the lower tank 2. The center of the upper tank 1 and the center of the lower tank 2 are on the same vertical line. The center of the filter cylinder 5 and the center of the lower tank 2 are on the same vertical line. The inner diameter of the lower tank 2 is the same as the inner diameter of the filter cylinder 5. The lower end of the guide rod 13 extends through the top surface of the connecting seat 11 to the bottom. The push plate 14 has a structure that is larger at the top and smaller at the bottom. The interior of the annular groove 16 is connected to the interior of the spray holes 15 and the water inlet hole 12, respectively.

[0023] A solid-liquid mixture is placed into the filter cylinder 5. The motor 8 drives the first support 6 and the filter cylinder 5 to rotate, thus separating the liquid and solid. When the filter cylinder 5 is full of solids, the transmission mechanism 19 pushes the connecting seat 11 upwards via the guide rod 13. During this process, the connecting seat 11 pushes the push plate 14 upwards along the spiral rod 10, pushing the solids out of the filter cylinder 5. Simultaneously, the push plate 14 rotates along the outer side of the spiral rod 10. During this process, an external water pump connects to the water inlet 12 on the connecting seat 11, and high-pressure water flows through the water inlet 12 into the annular groove 16 on the push plate 14, finally exiting through the spray nozzle 15. As the push plate 14 moves upwards and rotates, it drives the high-pressure water flow to pass through the filter cylinder 5. The inside of the filter cartridge 5 is rinsed, and the rinsed wastewater is connected to the external pipe through the drain port 4. At the same time, the push plate 14 moves upward and rotates, driving the connecting ring 17 to move upward and rotate. The bristles 18 on the connecting ring 17 brush along the inside of the filter cartridge 5, thereby further improving the cleaning effect. Through the above process, the solids inside the filter cartridge 5 are pushed out by the push plate 14. During this process, the high-pressure water flow is driven to rinse the inside of the filter cartridge 5. At the same time, the bristles 18 brush along the inside of the filter cartridge 5. This solves the problem that when centrifugal separation is used, the separated solids need to be unloaded manually and cleaned manually after unloading, which is time-consuming, labor-intensive and reduces work efficiency.

[0024] The specific usage and function of this embodiment: This utility model places a solid-liquid mixture into a filter cylinder 5. The motor 8 drives the first support 6 and the filter cylinder 5 to rotate, thereby separating the liquid and solid. When the filter cylinder 5 is full of solids, the transmission mechanism 19 pushes the connecting seat 11 upwards via the guide rod 13. During this process, the connecting seat 11 pushes the push plate 14 upwards along the spiral rod 10. The push plate 14 pushes out the solids inside the filter cylinder 5. Simultaneously, the push plate 14 rotates along the outer side of the spiral rod 10. During this process, an external water pump and... The water inlet 12 on the connecting seat 11 is connected, and the high-pressure water flow enters the annular groove 16 on the push plate 14 through the water inlet 12, and finally sprays out through the spray hole 15. As the push plate 14 moves upward and rotates, it drives the high-pressure water flow to rinse the inside of the filter cylinder 5. The rinsed sewage is connected to the external pipe through the drain port 4. At the same time, as the push plate 14 moves upward and rotates, it drives the connecting ring 17 to move upward and rotate. The bristles 18 on the connecting ring 17 brush along the inside of the filter cylinder 5, thereby further improving the cleaning effect.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A raw material separator for chemical material processing, comprising an upper tank (1) and a lower tank (2), characterized in that: A drain outlet (3) is fixed to the lower outer side of the upper tank (1), and a sewage outlet (4) is fixed to the bottom surface of the lower tank (2). A filter cylinder (5) is rotatably connected to the inner side of the upper tank (1). A first bracket (6) is fixed to the top surface of the filter cylinder (5). A second bracket (7) is fixed to the top surface of the upper tank (1). A motor (8) is fixed to the top surface of the second bracket (7). The output end of the motor (8) passes through the interior of the second bracket (7) and is fixedly connected to the top surface of the first bracket (6). A mounting plate (9) is fixed to the upper inner side of the lower tank (2). A spiral rod (10) is fixed to the middle of the top surface of the mounting plate (9). The upper part of the mounting plate (9) has a spiral rod (10) fixed to the middle of the top surface of the mounting plate (9). The lower tank (2) is provided with a connecting seat (11), the bottom surface of which is provided with a water inlet hole (12), and the bottom surface of which is also fixed with two guide rods (13). The top surface of the connecting seat (11) is rotatably connected with a push plate (14). The upper outer side of the push plate (14) is slidably connected to the inner side of the filter cylinder (5). The lower outer side of the push plate (14) is provided with multiple spray holes (15). The bottom surface of the push plate (14) is provided with an annular groove (16). The bottom surface of the push plate (14) is also fixed with a connecting ring (17). The outer side of the connecting ring (17) is fixed with bristles (18). The bottom inner side of the lower tank (2) is fixed with a transmission mechanism (19).

2. The raw material separator for chemical material processing according to claim 1, characterized in that: The center of the upper tank (1) and the center of the lower tank (2) are on the same vertical line.

3. The raw material separator for chemical material processing according to claim 1, characterized in that: The center of the filter cylinder (5) and the center of the lower tank (2) are on the same vertical line.

4. The raw material separator for chemical material processing according to claim 1, characterized in that: The inner diameter of the lower tank (2) is the same as the inner diameter of the filter cylinder (5).

5. The raw material separator for chemical material processing according to claim 1, characterized in that: The lower end of the guide rod (13) extends downward through the top surface of the connecting seat (11).

6. The raw material separator for chemical material processing according to claim 1, characterized in that: The push plate (14) has a structure that is larger at the top and smaller at the bottom.

7. The raw material separator for chemical material processing according to claim 1, characterized in that: The interior of the annular groove (16) is connected to the interior of the spray hole (15) and the water inlet hole (12), respectively.