Waste incineration fly ash collecting device

By designing a waste incineration fly ash collection device that consists of alternating centrifugal fans, vibration modules, weighing plates, hydraulic presses, and water spray heads, the problems of high frequency of fan filter replacement and fly ash dust generation during transport have been solved, achieving efficient operation and environmental protection of the device.

CN224252404UActive Publication Date: 2026-05-19ZHEJIANG JIASHENG ECOLOGICAL ENVIRONMENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG JIASHENG ECOLOGICAL ENVIRONMENT TECHNOLOGY CO LTD
Filing Date
2025-05-08
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In existing waste incineration fly ash collection devices, the fan filter screen needs to be replaced frequently and dust is easily generated during fly ash transfer, which affects the environment and system operating efficiency.

Method used

A waste incineration fly ash collection device was designed. It uses alternating centrifugal fans and vibration modules to remove fly ash from the filter screen. The fly ash is compressed into blocks by a weighing plate, electric telescopic rod and hydraulic press. Water spray head is used to reduce dust. The device also prevents fly ash from entering the fan through a double filter screen and centrifugal fan.

Benefits of technology

This reduces the frequency of filter replacement, decreases dust generation during fly ash transfer, and improves the reliability and environmental protection of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste incineration fly ash collecting device, and belongs to the technical field of collecting devices. In order to solve the problems that the replacement frequency of a filter screen at a fan of an existing collecting device is high and more flying dust is generated in the flying ash transferring process after the collecting process is completed, the collecting device comprises a shell, a collecting cavity is formed in the shell, two sets of air openings are formed in the two sides of the collecting cavity correspondingly, and first filter screens are arranged on one sides of the two sets of air openings correspondingly; a top cover is arranged at the top of the shell, a hydraulic machine is arranged at the bottom of the shell, two weighing plates are symmetrically arranged at the bottom of the collecting cavity, a control module is arranged at one end of the shell, and the vibration modules at the air ports can enable fly ash adsorbed on the first filter screen to fall off, so that the frequency of manually replacing the filter screen is reduced; the convenience of the device is improved, the hydraulic machine compresses collected fly ash into blocks, flying dust generated in the transportation process can be effectively reduced, and pollution to the environment is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of collection device technology, and more specifically, it relates to a waste incineration fly ash collection device. Background Technology

[0002] With the acceleration of urbanization, municipal solid waste incineration power generation technology has been widely used due to its advantages of volume reduction and resource utilization. However, the fly ash generated during the incineration process causes serious environmental pollution. The collection and disposal of fly ash is directly related to environmental pollution control and the operating efficiency of the incineration system. In the existing technology, fly ash is mostly collected by bag filter dust collectors and then transferred to ton bags for temporary storage via pneumatic conveying system. However, this transfer process is prone to dust generation, and the filter screen at the fan needs to be replaced frequently. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a waste incineration fly ash collection device, which solves the technical problems of high filter replacement frequency at the blower of traditional collection devices and the generation of a lot of dust during fly ash transfer after the collection process is completed.

[0004] The purpose and effectiveness of this utility model's fly ash collection device for waste incineration are achieved through the following specific technical means:

[0005] A waste incineration fly ash collection device includes an outer shell, a collection chamber inside the outer shell, two sets of air inlets on both sides of the collection chamber, a first filter screen on one side of each set of air inlets, two sets of vibration modules at both ends of each set of air inlets, a top cover on the top of the outer shell, a hydraulic press at the bottom of the outer shell, two sets of weighing plates symmetrically arranged at the bottom of the collection chamber, and a control module at one end of the outer shell.

[0006] According to a preferred embodiment, the bottom of the outer casing is provided with a mounting groove, a mounting base is provided in the mounting groove, a hydraulic press is provided on the mounting base, a connector is provided on one side of the hydraulic press, a slot is provided on one side of the connector, the hydraulic press is engaged in the slot, a pressure plate is provided on one side of the connector, and a compression chamber is provided on one side of the pressure plate.

[0007] According to a preferred embodiment, two sets of limiting grooves are respectively provided on the top of the two sets of air outlets, and a second filter screen is installed in each of the two sets of limiting grooves. Two sets of centrifugal fans are respectively provided on one side of the two sets of air outlets.

[0008] According to a preferred embodiment, two sets of mounting cavities are respectively provided on both sides of the outer shell, and multiple sets of electric telescopic rods are provided at both ends of the two sets of mounting cavities. Multiple sets of electric telescopic rods are connected to one side of the two sets of weighing plates, and multiple sets of vibration motors are provided on one side of the two sets of mounting cavities.

[0009] According to a preferred embodiment, a water pipe groove is provided at one end of the outer shell, and a water pipe is inserted through the water pipe groove. A solenoid valve is provided at one end of the water pipe, and a water spray head is provided at the bottom of the water pipe. The water spray head contacts the top surface of the compression chamber. A diversion pipe is provided on the water pipe, and two sets of fixing grooves are provided at the bottom of the mounting cavity. The bottom of the water pipe is inserted into the two sets of fixing grooves.

[0010] According to a preferred embodiment, each of the two sets of mounting cavities is provided with a maintenance plate on one side, and each of the two sets of maintenance plates is provided with four sets of hinges at the bottom, the bottom of each of the four sets of hinges being connected to the outer shell. Each of the two sets of maintenance plates is provided with four sets of latches at the top, the top of each of the four sets of latches being connected to the outer shell.

[0011] According to a preferred embodiment, the top cover is provided with an ash inlet, the bottom cover is provided with a limiting guide rail, the top of the outer shell is provided with a limiting groove, the limiting guide rail passes through the limiting groove, and the top of the outer shell is provided with a sealing ring.

[0012] According to a preferred embodiment, the bottom of the outer casing is provided with a discharge port, and the top of the discharge port is provided with a pull plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. Two sets of centrifugal fans operate alternately. When one set of fans is running, the other set stops. The vibration module at the air outlet on the same side as the fan starts working, shaking off the fly ash adsorbed on the first filter screen, reducing the frequency of manual filter screen replacement and improving convenience. A second filter screen is installed at the air outlet to further reduce fly ash entering the centrifugal fan and causing damage to the centrifugal fan, thus improving the reliability of the device.

[0015] 2. When the fly ash accumulated on the weighing plate reaches the set weight, multiple sets of electric telescopic rods drive the two sets of weighing plates to move horizontally, causing the accumulated fly ash to fall into the compression chamber. Then, the multiple sets of electric telescopic rods drive the two sets of weighing plates to return to their original position. At this time, the solenoid valve connected to the water pipe opens, and the water spray head at the bottom of the water pipe begins to spray water. After the fly ash absorbs water, it can reduce the dust generated during transportation. Then, the hydraulic press squeezes the pressure plate to one side of the compression chamber, squeezing the water-absorbed fly ash into blocks, which facilitates the transportation of fly ash. Squeezing into blocks further reduces the dust generated during transportation and reduces environmental pollution. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a waste incineration fly ash collection device according to the present invention;

[0017] Figure 2 This is an exploded view of a waste incineration fly ash collection device according to this utility model;

[0018] Figure 3 This is a schematic diagram of the air vent structure in a waste incineration fly ash collection device according to this utility model;

[0019] Figure 4 This is a right view of a waste incineration fly ash collection device according to the present invention;

[0020] Figure 5 for Figure 4 A cross-sectional view cut along the AA line in the middle;

[0021] Figure 6 This is a schematic diagram of the water pipe structure in a waste incineration fly ash collection device according to this utility model.

[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0023] 100. Outer shell; 101. Collection chamber; 102. Air outlet; 103. First filter screen; 104. Vibration module; 105. Top cover; 106. Hydraulic press; 107. Weighing plate; 108. Control module; 109. Mounting slot; 110. Mounting base; 111. Connector; 112. Pressure plate; 113. Compression chamber; 114. Second filter screen; 115. Centrifugal fan; 116. Mounting chamber; 117. Electric telescopic rod; 118. Vibration motor; 119. Water pipe; 120. Spray head; 121. Diverter pipe; 122. Fixing slot; 123. Inspection plate; 124. Hinge; 125. Fastener; 126. Ash inlet; 127. Sealing ring; 128. Discharge port; 129. Hand pull plate; 130. Solenoid valve. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0025] Example:

[0026] As attached Figure 1 To be continued Figure 5 As shown:

[0027] This utility model provides a waste incineration fly ash collection device, including a housing 100, a collection chamber 101 inside the housing 100, two sets of air vents 102 on both sides of the collection chamber 101, and a first filter screen 103 on one side of each of the two sets of air vents 102. The first filter screen 103 can effectively isolate fly ash and prevent fly ash from entering the centrifugal fan 115 and causing damage to the device. Two sets of vibration modules 104 are provided at both ends of the two sets of air vents 102. The vibration modules 104 can shake off the fly ash attached to the first filter screen 103, reducing the frequency of manual filter screen replacement. A top cover 105 is provided on the top of the housing 100, a hydraulic press 106 is provided on the bottom of the housing 100, two sets of weighing plates 107 are symmetrically arranged at the bottom of the collection chamber 101, and a control module 108 is provided at one end of the housing 100. The control module 108 can be an STM32H503RBT6 model.

[0028] The bottom of the outer casing 100 is provided with a mounting groove 109, and a mounting base 110 is provided in the mounting groove 109. A hydraulic press 106 is provided on the mounting base 110. A connector 111 is provided on one side of the hydraulic press 106, and a slot is provided on one side of the connector 111. The hydraulic press 106 is locked in the slot. A pressure plate 112 is provided on one side of the connector 111, and a compression chamber 113 is provided on one side of the pressure plate 112. When fly ash falls into the compression chamber 113, the user can control the hydraulic press 106 to start through the control module 108. The hydraulic press 106 drives the pressure plate 112 to move towards the compression chamber 113 through the connector 111. The pressure plate 112 compresses the fly ash into blocks, which facilitates the transportation and further processing of the fly ash.

[0029] Two sets of limiting grooves are respectively provided on the top of the two sets of air outlets 102, and a second filter screen 114 is installed in each of the two sets of limiting grooves. Two sets of centrifugal fans 115 are respectively provided on one side of the two sets of air outlets 102. The control module 108 can control the start and stop of the two sets of centrifugal fans 115. The centrifugal fans 115 draw out the air in the collection chamber 101, so that the collection chamber 101 forms a negative pressure. The fly ash in the incineration device connected by the pipeline will be sucked into the collection chamber 101. The double filtration of the first filter screen 103 and the second filter screen 114 can effectively prevent fly ash from being sucked into the centrifugal fans 115, reducing the possibility of shutdown due to device failure.

[0030] Two sets of mounting cavities 116 are respectively provided on both sides of the outer casing 100. Multiple sets of electric telescopic rods 117 are provided at both ends of the two sets of mounting cavities 116. Multiple sets of electric telescopic rods 117 are connected to one side of the two sets of weighing plates 107. The weighing plate 107 contains a weight sensor (not shown in the figure) to weigh the fly ash accumulated on the weighing plate 107. The weighing plate 107 and the multiple sets of electric telescopic rods 117 are electrically connected to the control module 108. When the weight of the fly ash accumulated on the weighing plate 107 reaches the threshold, the control module 108 can control the multiple sets of electric telescopic rods 117 to start. The multiple sets of electric telescopic rods 117 drive the two sets of weighing plates 107 to move to both sides, and the fly ash can fall into the compression chamber 113. Multiple sets of vibration motors 118 are provided on one side of the two sets of mounting cavities 116. The multiple sets of vibration motors 118 can cause the fly ash attached to the collection chamber 101 to fall off and accumulate on the weighing plate 107.

[0031] A water pipe groove is provided at one end of the outer casing 100, and a water pipe 119 is installed in the water pipe groove. A solenoid valve 130 is provided at one end of the water pipe 119, and a water spray head 120 is provided at the bottom of the water pipe 119. The water spray head 120 contacts the top surface of the compression chamber 113. A diversion pipe 121 is provided on the water pipe 119. Two sets of fixing grooves 122 are provided at the bottom of the mounting cavity 116. The bottom of the water pipe 119 passes through the two sets of fixing grooves 122. When the fly ash enters the compression chamber 113, the control module 108 can control the solenoid valve 130 to open. Water enters the compression chamber 113 through the water spray head 120 and mixes with the fly ash. After the fly ash absorbs water, the dust generated during transportation is reduced. Then, the hydraulic press 106 drives the pressure plate 112 to squeeze the fly ash into blocks, further reducing the dust generated during transportation and reducing environmental pollution.

[0032] Each of the two sets of mounting cavities 116 has a maintenance plate 123 on one side. The bottom of each of the two sets of maintenance plates 123 is provided with four sets of hinges 124, and the bottom of each of the four sets of hinges 124 is connected to the outer shell 100. The top of each of the two sets of maintenance plates 123 is provided with four sets of latches 125, and the top of each of the four sets of latches 125 is connected to the outer shell 100. When the device malfunctions, the two sets of maintenance plates 123 can be opened for inspection and maintenance by opening the four sets of latches 125.

[0033] The top cover 105 is provided with an ash inlet 126, the bottom of the top cover 105 is provided with a limiting guide rail, the top of the outer shell 100 is provided with a limiting groove, the limiting guide rail passes through the limiting groove, and the top of the outer shell 100 is provided with a sealing ring 127. The sealing ring 127 can ensure the airtightness of the collection chamber 101 and prevent fly ash leakage from polluting the environment.

[0034] The bottom of the outer casing 100 is provided with a discharge port 128, and the top of the discharge port 128 is provided with a pull plate 129. When the fly ash is squeezed into a block, the pull plate 129 can be pulled out, and the block of fly ash can fall from the discharge port 128, which facilitates the further processing of the fly ash.

[0035] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A waste incineration fly ash collection device, characterized by: The device includes an outer shell (100), a collection chamber (101) is provided inside the outer shell (100), two sets of air vents (102) are respectively provided on both sides of the collection chamber (101), a first filter screen (103) is provided on one side of each of the two sets of air vents (102), two sets of vibration modules (104) are provided at both ends of each of the two sets of air vents (102), a top cover (105) is provided on the top of the outer shell (100), a hydraulic press (106) is provided at the bottom of the outer shell (100), two sets of weighing plates (107) are symmetrically arranged at the bottom of the collection chamber (101), and a control module (108) is provided at one end of the outer shell (100).

2. A waste incineration fly ash collection device as claimed in claim 1, characterized in that: The bottom of the outer casing (100) is provided with a mounting groove (109), and a mounting base (110) is provided in the mounting groove (109). The hydraulic press (106) is provided on the mounting base (110). A connector (111) is provided on one side of the hydraulic press (106). A slot is provided on one side of the connector (111). The hydraulic press (106) is locked in the slot. A pressure plate (112) is provided on one side of the connector (111). A compression chamber (113) is provided on one side of the pressure plate (112).

3. A waste incineration fly ash collection device as claimed in claim 1, characterized in that: Two sets of limiting grooves are respectively provided on the top of the two sets of air outlets (102), and a second filter screen (114) is installed in each of the two sets of limiting grooves. Two sets of centrifugal fans (115) are respectively provided on one side of the two sets of air outlets (102).

4. A waste incineration fly ash collection device as claimed in claim 2, characterized in that: Two sets of mounting cavities (116) are respectively provided on both sides of the outer shell (100). Multiple sets of electric telescopic rods (117) are provided at both ends of the two sets of mounting cavities (116). Multiple sets of electric telescopic rods (117) are connected to one side of the two sets of weighing plates (107). Multiple sets of vibration motors (118) are provided on one side of the two sets of mounting cavities (116).

5. A waste incineration fly ash collection device as claimed in claim 4, characterized in that: One end of the outer shell (100) is provided with a water pipe groove, and a water pipe (119) is inserted through the water pipe groove. A solenoid valve (130) is provided at one end of the water pipe (119). A spray head (120) is provided at the bottom of the water pipe (119). The spray head (120) is in contact with the top surface of the compression chamber (113). A diversion pipe (121) is provided on the water pipe (119). Two sets of fixing grooves (122) are provided at the bottom of the mounting cavity (116). The bottom of the water pipe (119) is inserted into the two sets of fixing grooves (122).

6. A waste incineration fly ash collection device as claimed in claim 4, characterized in that: Each of the two sets of mounting cavities (116) is provided with a maintenance plate (123) on one side. Each of the two sets of maintenance plates (123) is provided with four sets of hinges (124) at the bottom. The bottom of each of the four sets of hinges (124) is connected to the outer shell (100). Each of the two sets of maintenance plates (123) is provided with four sets of buckles (125) at the top. The top of each of the four sets of buckles (125) is connected to the outer shell (100).

7. A waste incineration fly ash collection device as claimed in claim 1, characterized in that: The top cover (105) is provided with an ash inlet (126) at the top, a limiting guide rail at the bottom, a limiting slot at the top of the shell (100), the limiting guide rail is arranged in the limiting slot, and a sealing ring (127) is arranged at the top of the shell (100).

8. A waste incineration fly ash collection device as claimed in claim 1, characterized in that: The bottom of the shell (100) is provided with a discharge port (128), and the top of the discharge port (128) is provided with a hand pulling plate (129).