Dumping type softening agent emulsifying and dispersing machine
By designing the power and vibration mechanisms of the tilting softener emulsifier and disperser, the problem of insufficient raw material flowability in conventional emulsifiers is solved, enabling rapid and uniform mixing and emulsification of raw materials in the dispersion tank.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU NIMATE SCI & TECH CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-05-19
AI Technical Summary
Conventional emulsifying dispersers control the flow of raw materials by rotating rapidly. The raw materials are mixed along the stirring direction, resulting in limited fluidity and uneven emulsification of the softener, making it difficult to complete the emulsification process quickly.
It adopts a tilting design, combined with a power mechanism and a vibration mechanism, to accelerate the flow of raw materials through reciprocating tilting and vibration, enhance shear direction control, and improve emulsification effect.
This enables the raw materials to flow rapidly and uniformly within the dispersion tank, improving the emulsification effect of the softener and enhancing the efficiency and uniformity of the emulsification process.
Smart Images

Figure CN224252652U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of softener emulsifying and dispersing machines, specifically a tilting softener emulsifying and dispersing machine. Background Technology
[0002] Fabric softener emulsifying and dispersing machines typically employ high-speed shearing, homogenization, and emulsification technologies. The high-speed rotating rotor and stator generate strong shearing forces, enabling the materials to be fully dispersed and emulsified under the action of centrifugal force and shearing force. The flowability of the raw materials used to prepare fabric softeners in the dispersant is a key factor affecting the emulsification process.
[0003] For example, patent CN208839413U discloses an emulsifying and dispersing machine, including a base, an emulsifying and dispersing device, and a clamp connected to the emulsifying and dispersing device. The clamp is movably connected to the upright of the base. The emulsifying and dispersing device includes a motor, a rotating shaft connected to the motor, a hollow shaft fixedly connected to the motor, a stator with a hollow cylindrical structure at the bottom of the hollow shaft, a rotor at the bottom of the rotating shaft, and an emulsification zone with a very small gap formed inside the stator and the inner wall of the stator. A baffle frame is connected to the hollow shaft, and several baffles are provided on the baffle frame. Conventional emulsifying and dispersing machines control the flow of raw materials by rapid rotation. However, the raw materials are mixed along the stirring direction, and the shear direction of the raw material flow is basically limited. Moreover, the flowability of the raw materials located above and below the emulsification container of the dispersing machine is limited, which is not conducive to the rapid and uniform completion of the emulsification process of the softener.
[0004] To address the aforementioned issues, there is an urgent need for innovative design based on the existing emulsifying and dispersing machine for softeners. Utility Model Content
[0005] The purpose of this invention is to provide a tilting emulsifying and dispersing machine for softeners, which solves the problem mentioned in the background art that conventional emulsifying and dispersing machines control the flow of raw materials by rapid rotation. However, the raw materials are mixed along the stirring direction, the shear direction of the raw material flow is basically limited, and the flowability of the raw materials located above and below the emulsification container of the dispersing machine is limited, which is not conducive to the rapid and uniform completion of the emulsification process of softeners.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a tilting softener emulsifying and dispersing machine, comprising a support frame for supporting equipment and a dispersing tank installed in the support frame. The dispersing tank is located in the middle position inside the support frame, and a sleeve is fixedly fitted on the outside of the dispersing tank. A steering shaft is fixedly connected to the end face of the sleeve, and the steering shaft is rotatably mounted on the support frame. The support frame is provided with a power mechanism that drives the dispersing tank to tilt back and forth to accelerate the emulsification of the softener, and the support frame is also provided with a vibration mechanism that further assists in the emulsification of the softener.
[0007] Preferably, the power mechanism includes a movable bracket that is laterally movable in the support frame, and a sliding frame is fixedly installed on the upper end face of the movable bracket; a turntable is fixedly connected coaxially to the end face of the steering shaft, and a protruding rod is fixed off-center on the turntable, the protruding rod being slidably fitted into the sliding frame.
[0008] Preferably, a threaded rod is rotatably mounted on the support frame, and an internal threaded block is fitted onto the outer thread of the threaded rod. The internal threaded block is fixedly connected to the movable bracket. A guide strip is fixedly mounted on the support frame below the threaded rod, and the internal threaded block is slidably engaged with the guide strip.
[0009] Preferably, the vibration mechanism includes a rectangular frame fixedly installed on a support frame, the rectangular frame being fitted over the outside of the dispersion tank; a hollow column is fixedly installed on the dispersion tank, and a power rod is slidably connected through the hollow column, the power rod being positioned correspondingly on the outer side of the dispersion tank.
[0010] Preferably, a vibrating element is movably disposed on the rectangular frame to accelerate emulsification by vibrating and striking the dispersion tank, and the vibrating element is located between the two power rods.
[0011] Preferably, a slide block is slidably fitted on the rectangular frame, and an active rotating rod is rotatably connected to the slide block. The active rotating rod is rotatably connected to the power rod. The slide blocks are symmetrically distributed on the rectangular frame about the center of the vibrating element. A driven rotating rod is rotatably connected to the slide block. A support is fixedly installed on the vibrating element, and the support is rotatably connected to the driven rotating rod.
[0012] Preferably, a return spring is elastically connected between the end of the power rod and the hollow column, and the return spring is fitted inside the hollow column.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the tilting softener emulsifying and dispersing machine can control the dispersing tank to rotate and tilt back and forth during emulsification, control the direction of raw material emulsification shearing, and, together with the vibration of the vibrating component on the dispersing tank, make the raw material flow quickly and evenly in the dispersing tank, thereby improving the emulsification effect.
[0014] Furthermore, the support frame is equipped with a power mechanism that drives the dispersion tank to reciprocate and accelerate the emulsification of the softener. Under the threaded transmission of the threaded rod and the internal threaded block, the moving support can be controlled to move back and forth. The sliding frame on the moving support slides and engages with the convex rod, and under its transmission, the steering shaft and the dispersion tank can be controlled to rotate back and forth. This allows the dispersion tank to rotate back and forth on the basis of normal emulsification processing, increasing the flow shear direction of the internal raw materials and effectively assisting the emulsification process.
[0015] Furthermore, the support frame is also equipped with a vibration mechanism that further assists in the emulsification of the softener. During the reciprocating rotation of the dispersion tank, it comes into contact with and is squeezed by the power rod. As a power component, the power rod, under the transmission of the active rotating rod, the driven rotating rod, and the slide, can control the movement of the vibrating component to strike the dispersion tank, so that the surface of the dispersion tank generates vibration force, further accelerating the dispersion of the internal raw materials and keeping the raw materials fully mixed inside the dispersion tank. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the support frame structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the threaded rod structure of this utility model.
[0018] Figure 3 This is a schematic diagram of the turntable structure of this utility model.
[0019] Figure 4 This is a schematic diagram of the rectangular frame structure of this utility model.
[0020] Figure 5 This is a schematic diagram of the power rod structure of this utility model.
[0021] Figure 6 This is a schematic diagram of the structure of the vibration component of this utility model.
[0022] Figure 7 This is a schematic diagram of the reset spring structure of this utility model.
[0023] In the diagram: 1. Support frame; 2. Dispersion tank; 3. Sleeve; 4. Steering shaft; 5. Moving bracket; 6. Sliding frame; 7. Turntable; 8. Protruding rod; 9. Threaded rod; 10. Internal threaded block; 11. Guide bar; 12. Rectangular frame; 13. Hollow column; 14. Power rod; 15. Slide seat; 16. Active rotating rod; 17. Vibrating component; 18. Support; 19. Driven rotating rod; 20. Return spring. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1: Please refer to Figures 1-3The present invention provides the following technical solution: a tilting softener emulsifying and dispersing machine, comprising a support frame 1 of the supporting equipment and a dispersion tank 2 installed in the support frame 1. The dispersion tank 2 is located in the middle position inside the support frame 1. A sleeve 3 is fixedly sleeved on the outside of the dispersion tank 2. A steering shaft 4 is fixedly connected to the end face of the sleeve 3. The steering shaft 4 is rotatably installed on the support frame 1. A power mechanism is provided on the support frame 1 to drive the dispersion tank 2 to tilt back and forth to accelerate the emulsification of the softener. A vibration mechanism is also provided on the support frame 1 to further assist the emulsification of the softener.
[0026] Please see Figures 1-3 The power mechanism includes a movable bracket 5 that is laterally movable within the support frame 1, with a sliding frame 6 fixedly mounted on the upper end face of the movable bracket 5; a turntable 7 is coaxially fixedly connected to the end face of the steering shaft 4, and a protruding rod 8 is fixedly fixed off-center on the turntable 7, the protruding rod 8 being slidably engaged in the sliding frame 6. A threaded rod 9 is rotatably mounted on the support frame 1, with an internal threaded block 10 threaded onto the outer thread of the threaded rod 9, the internal threaded block 10 being fixedly connected to the movable bracket 5; a guide strip 11 is fixedly mounted on the support frame 1 below the threaded rod 9, and the internal threaded block 10 is slidably engaged with the guide strip 11.
[0027] The dispersion tank 2 is a traditional disperser. The dispersion of raw materials is controlled by the mechanical shearing force of the rod stirring inside. The raw materials for preparing the emulsifier are introduced into the dispersion tank 2 through the feed inlet. During the conventional emulsification process, the motor on the running support frame 1 drives the threaded rod 9 to rotate. The threaded rod 9 is threadedly connected to the internal threaded block 10. Under the threaded drive, the internal threaded block 10 can be controlled to engage with the guide bar 11 and move in a directional manner. The moving bracket 5 fixed next to the internal threaded block 10 moves synchronously with it. The moving bracket 5 drives the slide frame 6 to move laterally back and forth. The protruding rod 8 engages in the slide frame 6 and slides in cooperation. During the back and forth movement of the slide frame 6, it can drive the turntable 7 to rotate back and forth. The turntable 7 controls the steering shaft 4 and the dispersion tank 2 to rotate back and forth and tilt. The back and forth tilting helps to form good turbulence, so that the raw materials can fully contact in the dispersion tank 2, thereby improving the emulsification uniformity.
[0028] Example 2: Please refer to Figure 1 , Figure 4 and Figure 5 Based on Embodiment 1, a vibration mechanism is also disclosed, the specific structure of which is as follows: The vibration mechanism includes a rectangular frame 12 fixedly installed on the support frame 1, the rectangular frame 12 being sleeved on the outside of the dispersion tank 2; a hollow column 13 is fixedly installed on the dispersion tank 2, and a power rod 14 is slidably connected through the hollow column 13, the power rod 14 being correspondingly located on the outer side of the dispersion tank 2.
[0029] Please see Figures 4-7A vibrating element 17 is movably mounted on the rectangular frame 12 to accelerate emulsification by vibrating the dispersion tank 2. The vibrating element 17 is located between the two power rods 14. A sliding seat 15 is slidably mounted on the rectangular frame 12, and an active rotating rod 16 is rotatably connected to the sliding seat 15. The active rotating rod 16 is rotatably connected to the power rod 14. The sliding seats 15 are symmetrically distributed on the rectangular frame 12 about the center of the vibrating element 17. A driven rotating rod 19 is rotatably connected to the sliding seat 15. A support 18 is fixedly mounted on the vibrating element 17, and the support 18 is rotatably connected to the driven rotating rod 19. A return spring 20 is elastically connected between the end of the power rod 14 and the hollow column 13. The return spring 20 is fitted inside the hollow column 13.
[0030] When the dispersion tank 2 is controlled to reciprocate, the dispersion tank 2 rotates and contacts the power rod 14 in the rectangular frame 12. The power rod 14 is pushed by the dispersion tank 2 and moves along the guide direction of the hollow column 13. When the power rod 14 moves, the two ends of the active rotating rod 16 connected between the power rod 14 and the slide 15 rotate accordingly. The rotating active rotating rod 16 pushes the slide 15 to engage on the rectangular frame 12 and slide. At this time, the two ends of the driven rotating rod 19 connected between the slide 15 and the support 18 rotate accordingly. The rotating driven rotating rod 19 pushes the support 18 and the vibrating element 17 to move in a direction, so that the vibrating element 17 moves and vibrates on the surface of the dispersion tank 2. The dispersion tank 2 is subjected to vibration, and the raw materials flow rapidly, which can further accelerate the internal dispersion and mixing of raw materials and improve the emulsification processing effect of the softener.
[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A tilting softener emulsifying and dispersing machine, comprising a support frame (1) for supporting equipment and a dispersion tank (2) installed in the support frame (1), characterized in that: The dispersion tank (2) is located in the middle of the support frame (1). The outer side of the dispersion tank (2) is fixedly fitted with a sleeve (3). The end face of the sleeve (3) is fixedly connected to a steering shaft (4). The steering shaft (4) is rotatably mounted on the support frame (1). The support frame (1) is equipped with a power mechanism that drives the dispersion tank (2) to reciprocate and accelerate the emulsification of the softener, and the support frame (1) is also equipped with a vibration mechanism that further assists in the emulsification of the softener.
2. The tilting softener emulsifying and dispersing machine according to claim 1, characterized in that: The power mechanism includes a movable support (5) that is laterally movable in the support frame (1), and a sliding frame (6) is fixedly installed on the upper end face of the movable support (5). A turntable (7) is fixedly connected to the end face of the steering shaft (4) along the same axis. A protruding rod (8) is fixed on the turntable (7) off-center. The protruding rod (8) is slidably fitted into the slide frame (6).
3. The tilting softener emulsifying and dispersing machine according to claim 2, characterized in that: A threaded rod (9) is rotatably mounted on the support frame (1). An internal threaded block (10) is threaded on the outside of the threaded rod (9). The internal threaded block (10) is fixedly connected to the movable bracket (5). A guide bar (11) is fixedly installed on the support frame (1) below the threaded rod (9), and the internal threaded block (10) is slidably engaged with the guide bar (11).
4. The tilting softener emulsifying and dispersing machine according to claim 1, characterized in that: The vibration mechanism includes a rectangular frame (12) fixedly installed on the support frame (1), and the rectangular frame (12) is fitted around the outside of the dispersion tank (2); A hollow column (13) is fixedly installed on the dispersion tank (2), and a power rod (14) is slidably connected through the hollow column (13). The power rod (14) is correspondingly set on the outer side of the dispersion tank (2).
5. A tilting softener emulsifying and dispersing machine according to claim 4, characterized in that: A vibrating element (17) is movably disposed on the rectangular frame (12) to vibrate and strike the dispersion tank (2) to accelerate emulsification. The vibrating element (17) is located in the middle of the two power rods (14).
6. A tilting softener emulsifying and dispersing machine according to claim 5, characterized in that: A slide block (15) is slidably sleeved on the rectangular frame (12), and an active rotating rod (16) is rotatably connected to the slide block (15). The active rotating rod (16) is rotatably connected to the power rod (14). The slide (15) is symmetrically distributed about the center of the vibrating element (17) on the rectangular frame (12). A driven rotating rod (19) is rotatably connected to the slide (15). A support (18) is fixedly installed on the vibrating element (17). The support (18) is rotatably connected to the driven rotating rod (19).
7. A tilting softener emulsifying and dispersing machine according to claim 6, characterized in that: A return spring (20) is elastically connected between the end of the power rod (14) and the hollow column (13), and the return spring (20) is fitted inside the hollow column (13).