Efficient emulsifying device of vertical emulsifying pump
By using a vertical emulsifying pump and a high-efficiency emulsifying device with continuous moving high-efficiency emulsifying components and a high-efficiency cleaning component, the problems of time-consuming and labor-intensive operation and inconvenient cleaning of existing emulsifiers are solved. This achieves automated mixing and rapid cleaning of oil and water, thereby improving the efficiency of emulsification processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 杨凯
- Filing Date
- 2025-07-25
- Publication Date
- 2026-05-19
AI Technical Summary
Existing emulsifiers are time-consuming and labor-intensive to operate during the emulsification process, and are inconvenient to clean, resulting in low work efficiency.
Employing a vertical emulsifying pump and a high-efficiency emulsifying device, the system achieves automated mixing and quantitative delivery of oil and water through a continuous moving high-efficiency emulsifying component and a high-efficiency cleaning component. It is also equipped with a motor-driven stirring rod and bevel gear system, combined with a rotary joint and stirring pipe, to achieve uniform spraying and rapid cleaning of the oil.
It improves the efficiency of emulsification and cleaning, reduces operation time, achieves stable and uniform mixing of oil and water and rapid cleaning, and enhances overall production efficiency.
Smart Images

Figure CN224252731U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vertical emulsifying pump technology, and in particular to a high-efficiency emulsifying device for a vertical emulsifying pump. Background Technology
[0002] Emulsification is the process by which a liquid is uniformly dispersed into two immiscible liquids as extremely small droplets. Emulsification is a liquid-liquid interface phenomenon; two immiscible liquids, such as oil and water, separate into two layers in a container, with the less dense oil on top and the denser water on the bottom. If a suitable surfactant is added and vigorous stirring is applied, the oil is dispersed in the water, forming an emulsion; this process is called emulsification. Emulsifiers use a high-speed rotating homogenizing head connected to an engine to shear, disperse, and impact materials, making them finer and promoting the mixing of oil and water. Chemical emulsifiers are widely used in the processing of cosmetics, shower gels, sunscreens, medical ointments, paints, and coatings.
[0003] In existing emulsifiers, the emulsification process requires adding the pre-mixed oil and water to the machine, which necessitates pre-mixing the oil and adding the water, making the operation time-consuming and labor-intensive. After emulsification, a large amount of water needs to be added to the machine, overflowing the agitator, to effectively clean it and prevent cleaning dead spots. This results in a long time required after each emulsification cycle, significantly reducing work efficiency. Therefore, we propose a vertical emulsifying pump high-efficiency emulsification device. Utility Model Content
[0004] In view of this, this application provides a vertical emulsifying pump high-efficiency emulsification device, which aims to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A vertical emulsifying pump high-efficiency emulsification device includes a support frame, guide ramps fixedly installed on the left and right sides of the support frame, a water storage tank fixedly installed on the rear side of the support frame, two electric slide rails fixedly installed on the inner wall of the rear side of the support frame, an electric slider slidably installed on the outer side of the electric slide rails, an mounting plate fixedly installed on the front side of the electric slider, and a continuous moving high-efficiency emulsification component provided on the water storage tank and the mounting plate.
[0007] The continuous mobile high-efficiency emulsification assembly includes a connecting sealing cylinder, an oil mixing tank, a metering pump, an oil transfer rigid pipe, and a water transfer hose. The connecting sealing cylinder is fixedly installed at the bottom of the mounting plate, the oil mixing tank is fixedly installed at the top of the mounting plate, the metering pump is fixedly installed on one side of the oil mixing tank and the water tank respectively, and the suction end of the metering pump is connected to the oil mixing tank and the water tank respectively. One end of the oil transfer rigid pipe is fixedly installed on the metering pump at the rear of the oil mixing tank, one end of the water transfer hose is fixedly installed on the metering pump at the top of the water tank, and the other end of the water transfer hose is fixedly installed on the top of the mounting plate.
[0008] As a further improvement to the above solution, the top of the emulsification device's high-efficiency cleaning component and support frame is provided with a positioning groove, the top of the support frame is provided with multiple positioning marks, and the support frame and water tank are provided with the emulsification device's high-efficiency cleaning component.
[0009] As a further improvement to the above solution, the continuous mobile high-efficiency emulsification component also includes a rotary joint, a connecting pipe, a stirring pipe, and oil spray holes. The rotary joint is rotatably installed on the inner side of the mounting plate. The other end of the oil transmission rigid pipe is rotatably connected to the rotary joint. The connecting pipe is fixedly installed at the bottom of the rotary joint. Multiple stirring pipes are fixedly installed on the connecting pipe. The connecting pipe and the stirring pipe are connected. Multiple oil spray holes are fixedly installed on the outer side of the stirring pipe.
[0010] As a further improvement to the above solution, the continuous mobile high-efficiency emulsification component also includes a motor, a drive shaft, a stirring rod, and bevel gears. The motor is fixedly installed on the front side of the oil mixing tank, the drive shaft is fixedly installed on the output end of the motor, the stirring rod is fixedly installed on the outside of the drive shaft, and the bevel gears are respectively fixedly installed on the outside of the drive shaft and the rotary joint, with adjacent bevel gears meshing.
[0011] As a further improvement to the above solution, the high-efficiency cleaning component of the emulsification device includes a movable frame, pulleys and an emulsification tank. The movable frame is disposed on the bottom inner wall of the support frame, the pulleys are rotatably mounted on the front and rear sides of the movable frame, and the emulsification tank is fixedly mounted on the top of the movable frame.
[0012] As a further improvement to the above solution, the high-efficiency cleaning component of the emulsification device also includes a cleaning tank, a water pump, a water supply pipe, and a cleaning nozzle. The cleaning tank is located on the bottom inner wall of the support frame. The water pump is fixedly installed on the right side of the water storage tank, and the suction end of the water pump is connected to the water storage tank. One end of the water supply pipe is fixedly installed on the output end of the water pump. The cleaning nozzle is fixedly installed on the rear inner wall of the cleaning tank, and the other end of the water supply pipe is connected to the input end of the cleaning nozzle.
[0013] As a further improvement to the above solution, both the connecting pipe and the stirring pipe are provided with guide grooves, and the oil spray hole is connected to the guide grooves.
[0014] As a further improvement to the above solution, sealing rings are provided on the outer sides of the cleaning tank, emulsification tank and connecting sealing cylinder, and a water outlet pipe is fixedly installed on the front side of the support frame, and the cleaning tank is connected to the water outlet pipe.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] (1) A vertical emulsifying pump high-efficiency emulsifying device of the present invention, through the continuous moving high-efficiency emulsifying component, controls the metering pump to transmit the water inside the water storage tank to the inside of the emulsifying tank through the water flow transmission hose. The metering pump above the oil ratio tank can quantitatively transmit the oil inside the oil ratio tank to the oil transmission hard pipe through the oil transmission hard pipe. The stirring rod can stir and mix the oil and raw materials inside the oil ratio tank. The bevel gear above the drive shaft and the rotary joint can drive the rotary joint, the connecting pipe and the stirring pipe to rotate inside the emulsifying tank. While the stirring pipe rotates, the oil spray hole can spray the oil, so that the device can stably and evenly mix the oil and water flow during the emulsification reaction, thereby improving the working efficiency.
[0017] (2) The present invention provides a vertical emulsification pump high-efficiency emulsification device. Through the high-efficiency cleaning component of the emulsification device, the emulsification tank slides from above the support frame via pulleys, which facilitates the unified collection and processing of the emulsified liquid. The mounting plate is lowered and the connecting sealing cylinder is brought into contact with the cleaning tank. The water pump is controlled to transmit the water flow inside the storage tank to the cleaning nozzle through the water supply pipe. The cleaning nozzle can rinse the connecting pipe and the stirring pipe. After rinsing, the stirring pipe can be quickly rotated to dry, which makes the device highly efficient in cleaning. After cleaning, the stirring pipe can be raised to emulsify the next batch of liquid, thus making the processing of the emulsification device more efficient.
[0018] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of a vertical emulsifying pump and high-efficiency emulsifying device proposed in this utility model.
[0020] Figure 2 A schematic diagram showing a three-dimensional view of a portion of the structure of the cleaning tank and cleaning nozzle provided according to an embodiment of this application;
[0021] Figure 3A schematic diagram of a three-dimensional view of a portion of the structure of a metering pump and a water flow transmission hose provided according to an embodiment of this application is shown;
[0022] Figure 4 This diagram shows a three-dimensional view of the bottom section of a high-efficiency emulsification device for a vertical emulsifying pump according to an embodiment of this application.
[0023] Figure 5 A schematic diagram showing a three-dimensional view of the exploded portion structure of a high-efficiency emulsification device for a vertical emulsifying pump provided according to an embodiment of this application is shown.
[0024] Figure label:
[0025] 1. Continuous mobile high-efficiency emulsification assembly; 2. High-efficiency cleaning assembly for emulsification device; 3. Support frame; 4. Guide ramp; 5. Positioning groove; 6. Positioning mark; 7. Water tank; 8. Electric slide rail; 9. Electric slider; 10. Mounting plate;
[0026] 11. Connecting sealing cylinder; 12. Oil mixing tank; 13. Metering pump; 14. Oil transfer rigid pipe; 15. Water transfer flexible hose; 16. Rotary joint; 17. Connecting pipe; 18. Stirring pipe; 19. Oil spray hole; 20. Motor; 21. Drive shaft; 22. Stirring rod; 23. Bevel gear;
[0027] 31. Movable frame; 32. Casters; 33. Emulsification tank; 34. Cleaning tank; 35. Water pump; 36. Water supply pipe; 37. Cleaning nozzle. Detailed Implementation
[0028] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given below in conjunction with the accompanying drawings;
[0029] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0030] refer to Figure 1-5 A vertical emulsifying pump high-efficiency emulsifying device includes a support frame 3, guide ramps 4 fixedly installed on the left and right sides of the support frame 3, a water storage tank 7 fixedly installed on the rear side of the support frame 3, two electric slide rails 8 fixedly installed on the inner wall of the rear side of the support frame 3, an electric slider 9 slidably installed on the outer side of the electric slide rails 8, an mounting plate 10 fixedly installed on the front side of the electric slider 9, and a continuous moving high-efficiency emulsifying component 1 is provided on the water storage tank 7 and the mounting plate 10.
[0031] The continuous mobile high-efficiency emulsification assembly 1 includes a connecting sealing cylinder 11, an oil mixing tank 12, a metering pump 13, an oil transfer rigid pipe 14, and a water transfer hose 15. The connecting sealing cylinder 11 is fixedly installed at the bottom of the mounting plate 10, the oil mixing tank 12 is fixedly installed at the top of the mounting plate 10, the metering pump 13 is fixedly installed on one side of the oil mixing tank 12 and the water storage tank 7 respectively, and the suction end of the metering pump 13 is connected to the oil mixing tank 12 and the water storage tank 7 respectively. One end of the oil transfer rigid pipe 14 is fixedly installed on the metering pump 13 on the rear side of the oil mixing tank 12, one end of the water transfer hose 15 is fixedly installed on the metering pump 13 on the top of the water storage tank 7, and the other end of the water transfer hose 15 is fixedly installed on the top of the mounting plate 10.
[0032] In a further preferred embodiment of this utility model, a positioning groove 5 is provided on the top of the high-efficiency cleaning component 2 of the emulsification device and the support frame 3, and multiple positioning marks 6 are provided on the top of the support frame 3. The high-efficiency cleaning component 2 of the emulsification device is provided on the support frame 3 and the water tank 7. The moving frame 31 is moved onto the support frame 3 through the cooperation of the pulley 32 and the guide ramp 4, and the positions of the moving frame 31 and the emulsification tank 33 are positioned by the cooperation of the positioning groove 5 and the positioning marks 6, so that the connecting sealing cylinder 11 can fit with the emulsification tank 33 after descending. The inner diameter of the connecting sealing cylinder 11 is the same as the outer diameter of the emulsification tank 33, so that the connecting sealing cylinder 11 can press down and fix the position of the emulsification tank 33 after descending, preventing the emulsification tank 33 from shifting during the emulsification process. Moreover, since the emulsification tank 33 contains a relatively heavy liquid, the connecting sealing cylinder 11 will not cause the emulsification tank 33 to rise when it is separated from the emulsification tank 33, so that the separation is relatively stable.
[0033] In a further preferred embodiment of the present invention, the continuous mobile high-efficiency emulsification component 1 further includes a rotary joint 16, a connecting pipe 17, a stirring pipe 18, and an oil spray hole 19. The rotary joint 16 is rotatably installed on the inner side of the mounting plate 10. The other end of the oil transmission rigid pipe 14 is rotatably connected to the rotary joint 16. The connecting pipe 17 is fixedly installed on the bottom of the rotary joint 16. Multiple stirring pipes 18 are fixedly installed on the connecting pipe 17. The connecting pipe 17 and the stirring pipe 18 are connected. Multiple oil spray holes 19 are fixedly installed on the outer side of the stirring pipe 18.
[0034] In a further preferred embodiment of the present invention, the continuous mobile high-efficiency emulsification component 1 further includes a motor 20, a drive shaft 21, a stirring rod 22, and a bevel gear 23. The motor 20 is fixedly installed on the front side of the oil mixing tank 12, the drive shaft 21 is fixedly installed on the output end of the motor 20, the stirring rod 22 is fixedly installed on the outside of the drive shaft 21, and the bevel gear 23 is fixedly installed on the outside of the drive shaft 21 and the rotary joint 16, respectively, with adjacent bevel gears 23 meshing with each other.
[0035] In a further preferred embodiment of the present invention, the high-efficiency cleaning component 2 of the emulsification device includes a movable frame 31, a pulley 32 and an emulsification tank 33. The movable frame 31 is disposed on the bottom inner wall of the support frame 3, the pulley 32 is rotatably mounted on the front and rear sides of the movable frame 31, and the emulsification tank 33 is fixedly mounted on the top of the movable frame 31.
[0036] In a further preferred embodiment of this utility model, the high-efficiency cleaning component 2 of the emulsification device further includes a cleaning tank 34, a water pump 35, a water supply pipe 36, and a cleaning nozzle 37. The cleaning tank 34 is located on the bottom inner wall of the support frame 3. The water pump 35 is fixedly installed on the right side of the water storage tank 7, and the suction end of the water pump 35 is connected to the water storage tank 7. One end of the water supply pipe 36 is fixedly installed on the output end of the water pump 35. The cleaning nozzle 37 is fixedly installed on the rear inner wall of the cleaning tank 34, and the other end of the water supply pipe 36 is connected to the input end of the cleaning nozzle 37. The mounting plate 10 is lowered and the connecting sealing cylinder 11 is brought into contact with the cleaning tank 34. The water pump 35 is controlled to transmit the water flow inside the water storage tank 7 to the cleaning nozzle 37 through the water supply pipe 36. The cleaning nozzle 37 can rinse the connecting pipe 17 and the stirring pipe 18. After rinsing, the stirring pipe 18 can be quickly rotated to spin dry, making the device highly efficient in cleaning.
[0037] In a further preferred embodiment of this utility model, both the connecting pipe 17 and the stirring pipe 18 are provided with guide grooves, and the oil spray hole 19 is connected to the guide grooves; the drive shaft 21 and the bevel gear 23 above the rotary joint 16 cooperate to drive the rotary joint 16, the connecting pipe 17 and the stirring pipe 18 to rotate inside the emulsification tank 33. While the stirring pipe 18 rotates, the oil spray hole 19 can spray oil, so that the device can stably and evenly mix the oil and water during the emulsification reaction, thereby improving the working efficiency.
[0038] In a further preferred embodiment of this utility model, sealing rings are provided on the outer sides of the cleaning tank 34, the emulsifying tank 33, and the connecting sealing cylinder 11. A water outlet pipe is fixedly installed on the front side of the support frame 3, and the cleaning tank 34 is connected to the water outlet pipe. This ensures that when the connecting sealing cylinder 11 is connected to the cleaning tank 34 or the emulsifying tank 33 below, there will be no leakage of water, so that the device will not leak during emulsification and cleaning.
[0039] The specific operation involves adding the required proportioned oil and other raw materials into the oil mixing tank 12. The moving frame 31 is then moved onto the support frame 3 via the cooperation of the pulley 32 and the guide ramp 4. The positions of the moving frame 31 and the emulsifying tank 33 are then positioned using the positioning groove 5 and the positioning mark 6. After positioning, the electric slider 9 is controlled to descend outside the electric slide rail 8, allowing the connecting sealing cylinder 11 below the mounting plate 10 to fit against the emulsifying tank 33. This ensures a sealed state between the connecting sealing cylinder 11 and the emulsifying tank 33, preventing leakage during emulsification. The metering pump 13 is then controlled to pump the stored... Water inside water tank 7 is transferred to emulsification tank 33 via water transfer hose 15. Metering pump 13 above oil mixing tank 12 can quantitatively transfer oil from inside oil mixing tank 12 to oil transfer hard pipe 14. Oil transfer hard pipe 14 can transfer oil to connecting pipe 17 and stirring pipe 18 via rotary joint 16. Rotary joint 16 is rotatably connected to oil transfer hard pipe 14 and fixedly connected to connecting pipe 17. At this time, starting motor 20 can drive drive shaft 21 and stirring rod 22 to rotate. Stirring rod 22 can rotate oil mixing tank 12. The internal oil and raw materials are stirred and mixed. The drive shaft 21 and the bevel gear 23 above the rotary joint 16 can drive the rotary joint 16, the connecting pipe 17 and the stirring pipe 18 to rotate inside the emulsification tank 33. While the stirring pipe 18 is rotating, the oil spray hole 19 can spray the oil, so that the oil and water can be stably and evenly mixed during the emulsification reaction, thus improving the working efficiency. After emulsification, the electric slider 9 can be controlled to drive the mounting plate 10 to rise, so that the stirring pipe 18 can slide out of the emulsification tank 33, and the emulsification tank 33 can be supported by the pulley 32. The frame 3 slides upwards to facilitate the unified collection and processing of the emulsified liquid. The mounting plate 10 is lowered so that the connecting sealing cylinder 11 fits into the cleaning tank 34. The water pump 35 is controlled to transmit the water flow inside the water storage tank 7 to the cleaning nozzle 37 through the water supply pipe 36. The cleaning nozzle 37 can rinse the connecting pipe 17 and the stirring pipe 18. After rinsing, the stirring pipe 18 can be quickly rotated to dry, making the device highly efficient in cleaning. After cleaning, the stirring pipe 18 can be raised and the above operation can be repeated to emulsify the next batch of liquid, thus making the emulsification device more efficient.
[0040] It should be noted that although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A vertical emulsifying pump and high-efficiency emulsifying device, characterized in that, include: A support frame (3) is provided, with guide ramps (4) fixedly installed on the left and right sides of the support frame (3). A water tank (7) is fixedly installed on the rear side of the support frame (3). Two electric slide rails (8) are fixedly installed on the inner wall of the rear side of the support frame (3). An electric slider (9) is slidably installed on the outer side of the electric slide rails (8). An installation plate (10) is fixedly installed on the front side of the electric slider (9). A continuous moving high-efficiency emulsification component (1) is provided on the water tank (7) and the installation plate (10). The continuous mobile high-efficiency emulsification assembly (1) includes a connecting sealing cylinder (11), an oil mixing tank (12), a metering pump (13), an oil transmission hard pipe (14), and a water transmission hose (15). The connecting sealing cylinder (11) is fixedly installed at the bottom of the mounting plate (10). The oil mixing tank (12) is fixedly installed at the top of the mounting plate (10). The metering pump (13) is fixedly installed on one side of the oil mixing tank (12) and the water storage tank (7), respectively. The suction end of the metering pump (13) is connected to the oil mixing tank (12) and the water storage tank (7), respectively. One end of the oil transmission hard pipe (14) is fixedly installed on the metering pump (13) on the back side of the oil mixing tank (12). One end of the water transmission hose (15) is fixedly installed on the metering pump (13) on the top of the water storage tank (7). The other end of the water transmission hose (15) is fixedly installed on the top of the mounting plate (10).
2. The high-efficiency emulsification device with a vertical emulsifying pump according to claim 1, characterized in that, The emulsifying device high-efficiency cleaning component (2) and the support frame (3) are provided with positioning grooves (5), and the support frame (3) is provided with multiple positioning marks (6). The emulsifying device high-efficiency cleaning component (2) is provided on the support frame (3) and the water tank (7).
3. The high-efficiency emulsification device with a vertical emulsifying pump according to claim 1, characterized in that, The continuous mobile high-efficiency emulsification component (1) also includes a rotary joint (16), a connecting pipe (17), a stirring pipe (18), and an oil spray hole (19). The rotary joint (16) is rotatably installed on the inner side of the mounting plate (10). The other end of the oil transmission hard pipe (14) is rotatably connected to the rotary joint (16). The connecting pipe (17) is fixedly installed on the bottom of the rotary joint (16). Multiple stirring pipes (18) are fixedly installed on the connecting pipe (17). The connecting pipe (17) and the stirring pipe (18) are connected. Multiple oil spray holes (19) are fixedly installed on the outer side of the stirring pipe (18).
4. The high-efficiency emulsification device with a vertical emulsifying pump according to claim 3, characterized in that, The continuous mobile high-efficiency emulsification component (1) also includes a motor (20), a drive shaft (21), a stirring rod (22), and a bevel gear (23). The motor (20) is fixedly installed on the front side of the oil mixing tank (12). The drive shaft (21) is fixedly installed on the output end of the motor (20). The stirring rod (22) is fixedly installed on the outside of the drive shaft (21). The bevel gear (23) is fixedly installed on the outside of the drive shaft (21) and the rotary joint (16), respectively. Two adjacent bevel gears (23) mesh with each other.
5. A vertical emulsifying pump and high-efficiency emulsifying device according to claim 2, characterized in that, The emulsification device high-efficiency cleaning component (2) includes a movable frame (31), pulleys (32) and an emulsification tank (33). The movable frame (31) is set on the bottom inner wall of the support frame (3). The pulleys (32) are rotatably installed on the front and rear sides of the movable frame (31). The emulsification tank (33) is fixedly installed on the top of the movable frame (31).
6. A vertical emulsifying pump and high-efficiency emulsifying device according to claim 2, characterized in that, The emulsification device high-efficiency cleaning component (2) also includes a cleaning tank (34), a water pump (35), a water supply pipe (36), and a cleaning nozzle (37). The cleaning tank (34) is located on the bottom inner wall of the support frame (3). The water pump (35) is fixedly installed on the right side of the water storage tank (7). The suction end of the water pump (35) is connected to the water storage tank (7). One end of the water supply pipe (36) is fixedly installed on the output end of the water pump (35). The cleaning nozzle (37) is fixedly installed on the rear inner wall of the cleaning tank (34). The other end of the water supply pipe (36) is connected to the input end of the cleaning nozzle (37).
7. A vertical emulsifying pump and high-efficiency emulsifying device according to claim 3, characterized in that, Both the connecting pipe (17) and the stirring pipe (18) are provided with guide grooves, and the oil spray hole (19) is connected to the guide grooves.
8. A vertical emulsifying pump and high-efficiency emulsifying device according to claim 6, characterized in that, The cleaning tank (34), emulsifying tank (33) and connecting sealing cylinder (11) are all provided with sealing rings on the outside. A water outlet pipe is fixedly installed on the front side of the support frame (3). The cleaning tank (34) is connected to the water outlet pipe.