Closed circulation flash evaporation drying on-line granulation intelligent equipment

Abstract

The utility model discloses a closed circulation flash drying on-line intelligent granulation device, which belongs to the technical field of granulators, and comprises a granulation drying box, a screening plate is arranged in the granulation drying box, vibration motors are fixed at two ends of the screening plate, and the vibration motors are connected with the granulation drying box. A plurality of movable air injection boxes are arranged at the bottom end of the interior of the granulation drying box, a plurality of atomization nozzles are evenly distributed on the tops of the air injection boxes, and an adjusting mechanism used for adjusting the air injection boxes at equal intervals is arranged in the granulation drying box. The problem of local overheating or insufficient drying caused by a traditional single-point drying mode is avoided, the multi-angle adjustable design of the air injection boxes enables hot air to impact materials from different directions, the heat exchange efficiency is remarkably improved, the adjusting mechanism can flexibly adjust the distance between the air injection boxes according to the characteristics of the materials, and the materials are dried more evenly.

Description

Technical Field

[0001] This utility model belongs to the field of granulator technology, specifically relating to a closed-loop flash drying online granulation intelligent device. Background Technology

[0002] Closed-loop flash drying online granulation technology is a drying and granulation process widely used in chemical, pharmaceutical and food industries. Traditional flash drying equipment usually adopts a single drying chamber or fixed nozzle structure, in which materials are rapidly dehydrated and formed into granules under the action of high-temperature airflow.

[0003] Traditional equipment typically employs a single-point or fixed nozzle structure, resulting in uneven distribution of high-temperature gas and insufficient drying of some materials, thus affecting overall efficiency. Different materials have different requirements for drying temperature, airflow velocity, and residence time, but the nozzle position and angle of existing equipment are fixed, making it difficult to flexibly adjust to adapt to different process requirements. To address this, we have designed a closed-loop flash drying online granulation intelligent equipment to provide an alternative technical solution to the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a closed-loop flash drying online granulation intelligent device to solve the problems mentioned in the background art during the use of the existing technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a closed-loop flash drying online granulation intelligent device, including a granulation drying chamber, a sieve plate is provided inside the granulation drying chamber, a vibration motor is fixed at both ends of the sieve plate, multiple movable air jet boxes are provided at the bottom of the granulation drying chamber, multiple atomizing nozzles are evenly distributed on the top of the air jet boxes, and an adjustment mechanism is provided inside the granulation drying chamber for adjusting the spacing of the multiple air jet boxes.

[0006] Preferably, the adjusting mechanism includes a U-shaped mounting plate, which is fixed to the top of the granulation drying chamber. A drive motor is bolted to one end of the U-shaped mounting plate, and a longitudinal threaded rod is fixed to the output end of the drive motor. A rectangular moving block is threaded to the outer side of the longitudinal threaded rod. A guide plate is provided at one end of the rectangular moving block, and multiple U-shaped sliding columns are provided on the outer side of the guide plate. A rectangular limiting block is slidably connected to the bottom of the U-shaped sliding column, and the bottom of the rectangular limiting block is fixedly connected to the granulation drying chamber. The top of the U-shaped sliding column is rotatably connected to the air jet box, and a rotating mechanism for rotating the air jet box is provided on the outer side of the U-shaped sliding column.

[0007] Preferably, a longitudinal light rod is also fixed inside the U-shaped mounting plate, the longitudinal light rod passing through the interior of the rectangular moving block and slidably connected to the rectangular moving block.

[0008] Preferably, the guide plate has multiple circular guide rollers slidably connected inside, and the bottom of the circular guide rollers is rotatably connected to the U-shaped sliding column via a pin.

[0009] Preferably, the guide plate has a plurality of oblique guide grooves evenly distributed inside, which are adapted to the circular guide rollers. The circular guide rollers are located inside the oblique guide grooves and are movably connected to the guide plate through the oblique guide grooves.

[0010] Preferably, the rotating mechanism includes a vertical hydraulic cylinder, a vertical hydraulic cylinder is fixed to the outside of the U-shaped sliding column, the output end of the vertical hydraulic cylinder is rotatably connected to a horizontal lifting column via a bearing, a vertical transmission column is rotatably connected to the outside of the horizontal lifting column, a rectangular rotating column is rotatably connected to the top of the vertical transmission column via a pin, a longitudinal rotating column is fixed inside the top of the rectangular rotating column, the longitudinal rotating column and the U-shaped sliding column are rotatably connected via a bearing, and the top of the longitudinal rotating column is fixedly connected to the jet box.

[0011] Preferably, a dovetail slider is fixed at one end of the horizontal lifting column near the U-shaped sliding column, and a dovetail groove adapted to the dovetail slider is provided inside the U-shaped sliding column. The horizontal lifting column and the U-shaped sliding column are slidably connected by the cooperation of the dovetail slider and the dovetail groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention uses multiple independent jet boxes to make the high-temperature gas distribution more uniform, avoiding the problems of local overheating or insufficient drying caused by traditional single-point drying methods. The multi-angle adjustable design of the jet boxes allows hot air to impact the material from different directions, significantly improving heat exchange efficiency. The adjustment mechanism can flexibly adjust the distance between the jet boxes according to the material characteristics, making the material drying more uniform. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the granulation drying oven of this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the U-shaped mounting plate and the drive motor of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the U-shaped sliding column and the rectangular limiting block of this utility model;

[0018] Figure 5 This is a schematic diagram of the longitudinal threaded rod and the longitudinal smooth rod of this utility model;

[0019] Figure 6 This is a schematic diagram of the rectangular rotating column and the longitudinal rotating column of this utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the U-shaped sliding column and the circular guide roller of this utility model;

[0021] Figure 8 This is a schematic diagram of the longitudinal threaded rod and the longitudinal smooth rod of this utility model.

[0022] In the diagram: 1. Granulation drying oven; 2. Screening plate; 3. Vibrating motor; 4. Air jet box; 5. Guide plate; 6. U-shaped mounting plate; 7. Drive motor; 8. U-shaped sliding column; 9. Rectangular limit block; 10. Rectangular moving block; 11. Longitudinal threaded rod; 12. Longitudinal smooth rod; 13. Circular guide roller; 14. Vertical hydraulic cylinder; 15. Horizontal lifting column; 16. Vertical transmission column; 17. Rectangular rotating column; 18. Longitudinal rotating column. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1-8 A closed-loop flash drying online granulation intelligent device includes a granulation drying chamber 1, a sieve plate 2 is provided inside the granulation drying chamber 1, a vibration motor 3 is fixed at both ends of the sieve plate 2, a plurality of movable air jet boxes 4 are provided at the bottom of the granulation drying chamber 1, a plurality of atomizing nozzles are evenly distributed on the top of the air jet boxes 4, and an adjustment mechanism is provided inside the granulation drying chamber 1 for adjusting the spacing of the plurality of air jet boxes 4.

[0025] The adjustment mechanism includes a U-shaped mounting plate 6, which is fixed to the top of the granulation drying box 1. A drive motor 7 is bolted to one end of the U-shaped mounting plate 6. A longitudinal threaded rod 11 is fixed to the output end of the drive motor 7. A rectangular moving block 10 is threaded to the outer side of the longitudinal threaded rod 11. A guide plate 5 is provided at one end of the rectangular moving block 10. Multiple U-shaped sliding columns 8 are provided on the outer side of the guide plate 5. A rectangular limiting block 9 is slidably connected to the bottom of the U-shaped sliding column 8. The bottom of the rectangular limiting block 9 is fixedly connected to the granulation drying box 1. The top of the U-shaped sliding column 8 is rotatably connected to the air jet box 4. A rotating mechanism for rotating the air jet box 4 is provided on the outer side of the U-shaped sliding column 8.

[0026] The U-shaped mounting plate 6 also has a longitudinal light rod 12 fixed inside. The longitudinal light rod 12 passes through the interior of the rectangular moving block 10 and is slidably connected to the rectangular moving block 10. By setting the longitudinal light rod 12, the rectangular moving block 10 can move laterally outside the longitudinal light rod 12, thereby enabling the longitudinal light rod 12 to guide the movement trajectory of the rectangular moving block 10. The movement of the rectangular moving block 10 enables the guide plate 5 to move.

[0027] Multiple circular guide rollers 13 are slidably connected inside the guide plate 5. The bottom of the circular guide rollers 13 is rotatably connected to the U-shaped sliding column 8 through a pin, so that the circular guide rollers 13 can slide inside the guide plate 5. The movement of the circular guide rollers 13 allows the U-shaped sliding column 8 to move.

[0028] The guide plate 5 has multiple oblique guide grooves evenly distributed inside, which are adapted to the circular guide roller 13. The circular guide roller 13 is located inside the oblique guide groove and is movably connected to the guide plate 5 through the oblique guide groove. The oblique guide groove allows the circular guide roller 13 to move inside the guide plate 5, thereby allowing the circular guide roller 13 to guide the U-shaped sliding column 8 to move outside the rectangular limiting block 9.

[0029] Here, the operation of the drive motor 7 causes the longitudinal threaded rod 11 to rotate. The rotation of the longitudinal threaded rod 11 causes the rectangular moving block 10 to move longitudinally outside the longitudinal light rod 12. The movement of the rectangular moving block 10 causes the guide plate 5 to move. The movement of the guide plate 5 causes the circular guide roller 13 to drive the U-shaped sliding column 8 to move outside the rectangular limiting block 9, thereby causing the jet box 4 to move and the spacing between the multiple jet boxes 4 to be adjusted.

[0030] The rotating mechanism includes a vertical hydraulic cylinder 14. The vertical hydraulic cylinder 14 is fixed to the outside of the U-shaped sliding column 8. The output end of the vertical hydraulic cylinder 14 is rotatably connected to a horizontal lifting column 15 through a bearing. The outside of the horizontal lifting column 15 is rotatably connected to a vertical transmission column 16. The top of the vertical transmission column 16 is rotatably connected to a rectangular rotating column 17 through a pin. The inside of the top of the rectangular rotating column 17 is fixed to a longitudinal rotating column 18. The longitudinal rotating column 18 and the U-shaped sliding column 8 are rotatably connected through a bearing. The top of the longitudinal rotating column 18 is fixedly connected to the jet box 4.

[0031] A dovetail slider is fixed at one end of the horizontal lifting column 15 near the U-shaped sliding column 8. The U-shaped sliding column 8 has a dovetail groove that matches the dovetail slider. The horizontal lifting column 15 and the U-shaped sliding column 8 are slidably connected by the cooperation of the dovetail slider and the dovetail groove. The dovetail slider and the dovetail groove allow the horizontal lifting column 15 to slide vertically on the outside of the U-shaped sliding column 8.

[0032] Here, the operation of the vertical hydraulic cylinder 14 enables the horizontal lifting column 15 to be raised and lowered vertically. The raising and lowering of the horizontal lifting column 15, through the vertical transmission column 16, enables the rectangular rotating column 17 to drive the longitudinal rotating column 18 to rotate, thereby enabling the air jet box 4 to rotate, so that the air outlet angle of the air jet box 4 can be adjusted, so that the air jet box 4 can dry the material inside the screening plate 2.

[0033] By setting up multiple independent jet boxes 4, the high-temperature gas distribution is more uniform, avoiding the problems of local overheating or insufficient drying caused by traditional single-point drying methods. The multi-angle adjustable design of the jet box 4 allows hot air to impact the material from different directions, significantly improving heat exchange efficiency. The adjustment mechanism can flexibly adjust the spacing of the jet boxes 4 according to the material characteristics, making the material drying more uniform.

[0034] Working principle: The operation of the drive motor 7 enables the longitudinal threaded rod 11 to rotate. The rotation of the longitudinal threaded rod 11 enables the rectangular moving block 10 to move longitudinally outside the longitudinal smooth rod 12. The movement of the rectangular moving block 10 enables the guide plate 5 to move. The movement of the guide plate 5 enables the circular guide roller 13 to drive the U-shaped sliding column 8 to move outside the rectangular limit block 9, thereby enabling the jet box 4 to move and allowing the spacing between multiple jet boxes 4 to be adjusted.

[0035] The operation of the vertical hydraulic cylinder 14 enables the horizontal lifting column 15 to be raised and lowered vertically. The raising and lowering of the horizontal lifting column 15, through the vertical transmission column 16, enables the rectangular rotating column 17 to drive the longitudinal rotating column 18 to rotate, thereby enabling the air jet box 4 to rotate. This allows the air outlet angle of the air jet box 4 to be adjusted so that the air jet box 4 can dry the material inside the screening plate 2.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A closed-loop flash drying online granulation intelligent device, characterized in that: The granulation drying chamber (1) includes a sieve plate (2) inside the granulation drying chamber (1), and a vibration motor (3) is fixed at both ends of the sieve plate (2). Multiple movable air jet boxes (4) are provided at the bottom of the granulation drying chamber (1). Multiple atomizing nozzles are evenly distributed on the top of the air jet boxes (4). The granulation drying chamber (1) is equipped with an adjustment mechanism for adjusting the spacing of the multiple air jet boxes (4).

2. The closed-loop flash drying online granulation intelligent equipment according to claim 1, characterized in that: The adjustment mechanism includes a U-shaped mounting plate (6), which is fixed to the top of the granulation drying box (1). A drive motor (7) is bolted to one end of the U-shaped mounting plate (6). A longitudinal threaded rod (11) is fixed to the output end of the drive motor (7). A rectangular moving block (10) is threaded to the outer side of the longitudinal threaded rod (11). A guide plate (5) is provided at one end of the rectangular moving block (10). A plurality of U-shaped sliding columns (8) are provided on the outer side of the guide plate (5). A rectangular limiting block (9) is slidably connected to the bottom of the U-shaped sliding column (8). The bottom of the rectangular limiting block (9) is fixedly connected to the granulation drying box (1). The top of the U-shaped sliding column (8) is rotatably connected to the jet box (4). A rotating mechanism for rotating the jet box (4) is provided on the outer side of the U-shaped sliding column (8).

3. The closed-loop flash drying online granulation intelligent equipment according to claim 2, characterized in that: The U-shaped mounting plate (6) also has a longitudinal light rod (12) fixed inside. The longitudinal light rod (12) passes through the interior of the rectangular moving block (10) and is slidably connected to the rectangular moving block (10).

4. The closed-loop flash drying online granulation intelligent equipment according to claim 2, characterized in that: The guide plate (5) has multiple circular guide rollers (13) slidably connected inside, and the bottom of the circular guide rollers (13) is rotatably connected to the U-shaped sliding column (8) by a pin.

5. The closed-loop flash drying online granulation intelligent equipment according to claim 4, characterized in that: The guide plate (5) has a plurality of oblique guide grooves that are adapted to the circular guide roller (13) evenly distributed inside. The circular guide roller (13) is located inside the oblique guide groove and is movably connected to the guide plate (5) through the oblique guide groove.

6. The closed-loop flash drying online granulation intelligent equipment according to claim 2, characterized in that: The rotating mechanism includes a vertical hydraulic cylinder (14), and the outside of the U-shaped sliding column (8) is fixed with the vertical hydraulic cylinder (14). The output end of the vertical hydraulic cylinder (14) is rotatably connected to a horizontal lifting column (15) through a bearing. The outside of the horizontal lifting column (15) is rotatably connected to a vertical transmission column (16). The top of the vertical transmission column (16) is rotatably connected to a rectangular rotating column (17) through a pin. The inside of the top of the rectangular rotating column (17) is fixed with a longitudinal rotating column (18). The longitudinal rotating column (18) and the U-shaped sliding column (8) are rotatably connected through a bearing. The top of the longitudinal rotating column (18) is fixedly connected to the jet box (4).

7. The closed-loop flash drying online granulation intelligent equipment according to claim 6, characterized in that: The horizontal lifting column (15) is fixed with a dovetail slider at one end near the U-shaped sliding column (8). The U-shaped sliding column (8) has a dovetail groove inside that is adapted to the dovetail slider. The horizontal lifting column (15) and the U-shaped sliding column (8) are slidably connected by the cooperation of the dovetail slider and the dovetail groove.

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