Anti-blocking granulation device

The design of the support and stabilizing components solves the problem of inconvenient cleaning of the extrusion box, enabling convenient cleaning, reducing labor intensity, avoiding damage to the mixing box, and improving production efficiency.

CN224252742UActive Publication Date: 2026-05-19JIANGSU ZHUHUA NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU ZHUHUA NEW MATERIALS CO LTD
Filing Date
2025-06-09
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

When the existing granulation equipment needs to be thoroughly cleaned after production, the extrusion box, located below the mixing box, is inconvenient to clean, and disassembling the mixing box is also inconvenient, which affects subsequent production.

Method used

A clog-resistant granulation device was designed, which combines a support component and a stabilizing component. The support component includes an L-shaped limiting groove, a support plate, balls, and a support column, while the stabilizing component includes an insert rod, a through hole, and a steel wire rope, enabling convenient disassembly of the first top cover and cleaning of the extrusion box.

Benefits of technology

It enables convenient cleaning of the extrusion box, reduces labor intensity, avoids damage to the mixing box, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-blocking granulating device which comprises a granulator, the granulator comprises an equipment base, an extrusion box and a first top cover, the extrusion box is fixed at one end above the equipment base, the first top cover is fixed at one end above the extrusion box, and a hole is formed in the middle of the first top cover; and the supporting assembly comprises an L-shaped limiting groove, a supporting plate, a ball and a supporting column, the L-shaped limiting groove is fixed to one end of the upper portion of the extrusion box, the first top cover is connected to the inner side of the L-shaped limiting groove in an inserted mode, the supporting plate is hinged to the side edge of the extrusion box, the ball is rotationally connected to the supporting plate, and the supporting column is placed at the lower end of the supporting plate. The utility model solves the problems that the blockage probability of the existing granulator is reduced, but after the production is finished, the equipment needs to be thoroughly cleaned so as to avoid the situation that the subsequent production is influenced due to the blockage of hard blocks in the equipment, but the stirring box needs to be detached if the extrusion box is positioned below the stirring box and needs to be thoroughly cleaned, so that the inconvenience is caused.
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Description

Technical Field

[0001] This utility model relates to the technical field, specifically to a granulation device for preventing clogging. Background Technology

[0002] Granulation equipment is a mechanical device that processes powdery, flocculent, lumpy, or liquid materials into granular products. It is widely used in chemical, plastic, pharmaceutical, food, building materials, mining, and agricultural industries.

[0003] A search revealed a Chinese patent for an anti-clogging granulation device, publication number CN 218339720 U. The device includes a casing, with a feed inlet on the upper left side. A first mixing chamber is located at the end of the feed inlet, housing a mixing device. A main filter screen is fixedly installed at the bottom of the first mixing chamber. A second mixing chamber is located below the main filter screen, with a secondary filter screen fixedly installed at its bottom. A guiding device is fixedly installed below the secondary filter screen, comprising a second motor. A guiding rod is rotatably mounted on the right end of the second motor, with guiding plates fixedly mounted on its surface. The guiding rod rotates through a granulation disc, and a cutter is fixedly installed at its end. A granulation disc is fixedly installed in the middle right side of the casing. This invention uses the first and second mixing chambers to perform segmented crushing and mixing of organic fertilizer raw materials, pulverizing them into powder and thus preventing clogging during granulation.

[0004] Existing granulators reduce the probability of clogging, but require thorough cleaning after production to prevent internal blockages that could affect subsequent production. However, since the extrusion box is located below the mixing tank, thorough cleaning necessitates disassembling the mixing tank, which is inconvenient. Therefore, a clogging-resistant granulation device is needed to solve these problems. Utility Model Content

[0005] The purpose of this invention is to provide an anti-clogging granulation device to solve the problems mentioned in the background section. To solve these technical problems, this invention is achieved through the following technical solution:

[0006] This utility model is a granulation device for preventing clogging, comprising:

[0007] A granulator, comprising a base, an extrusion box, and a first top cover, wherein the extrusion box is fixed to one end above the base, and the first top cover is fixed to one end above the extrusion box and has a hole in the middle.

[0008] The support assembly includes an L-shaped limiting groove, a support plate, ball bearings, and a support column. The L-shaped limiting groove is fixed at one end of the extrusion box, and the first top cover is inserted into the inner side of the L-shaped limiting groove. The support plate is hinged to the side of the extrusion box, the ball bearings are rotatably connected to the support plate, and the support column is placed at the lower end of the support plate.

[0009] Furthermore, the support assembly also includes a threaded hole and a locking rod. The threaded hole is located in the middle of the L-shaped limiting groove, and the locking rod is screwed into the threaded hole with its lower end pressed against the first top cover.

[0010] Furthermore, the support assembly also includes a slot, which is fixed to the side of the support plate away from the ball, and the upper end of the support column is inserted into the slot.

[0011] Furthermore, the first top cover is movably connected to a ball bearing above the support plate, and the lower end of the support column is placed on the upper end of the equipment base.

[0012] Furthermore, the granulator also includes a mixing chamber and a second top cover. The lower end of the mixing chamber is fixed to the upper end of the first top cover and is located above the hole. The second top cover is fixed to the upper end of the extrusion chamber and is located on the side of the first top cover.

[0013] Furthermore, it also includes a stabilizing component, which includes a plug, a second through hole, and a third through hole. The second through hole is opened at both ends of the support plate, and the third through hole is opened at both ends of the first top cover. The plug is inserted into the second through hole and the third through hole.

[0014] Furthermore, the stabilizing component also includes a baffle fixed to the side of the support plate.

[0015] Furthermore, the stabilizing component also includes a first through hole, a steel wire rope, and a connecting ring. The first through hole is opened at both ends of the baffle, the connecting ring is fixed at one end of the insertion rod, and the two ends of the steel wire rope are respectively tied to the first through hole and the connecting ring.

[0016] This utility model has the following beneficial effects:

[0017] This invention, through its designed support assembly, allows for thorough cleaning of the extrusion box. The support column placed inside the equipment base is removed, the support plate is rotated, the upper end of the support column is inserted into the slot, and the lower end is placed on the equipment base. The locking rod in the threaded hole is loosened, and the first top cover is pushed along the L-shaped limiting groove. One side of the first top cover is pushed onto the support plate, causing the ball bearings to rotate until the first top cover moves out of the top of the extrusion box, allowing for cleaning of the inside of the extrusion box. This design facilitates cleaning of the dead corners inside the extrusion box, eliminates the need to move the mixing box up and down, reduces labor intensity, and avoids damage to the mixing box during transport. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the first top cover of this utility model being opened;

[0021] Figure 3 This is a schematic diagram of the L-shaped limiting groove structure of this utility model;

[0022] Figure 4 This is a first-view structural diagram of the support component of this utility model;

[0023] Figure 5 This is a schematic diagram of the support component structure from a second perspective of the present invention;

[0024] Figure 6 This is a schematic diagram of the first top cover structure of this utility model.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 10. Equipment base; 11. Mixing tank; 12. Extrusion tank; 13. First top cover; 14. Second top cover; 20. L-shaped limiting groove; 21. Threaded hole; 22. Locking rod; 23. Support plate; 24. Ball bearing; 25. Slot; 26. Support column; 30. Baffle; 31. First through hole; 32. Steel wire rope; 33. Connecting ring; 34. Insert rod; 35. Second through hole; 36. Third through hole. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0029] Please see Figure 1-5 As shown, this utility model is an anti-clogging granulation device, comprising:

[0030] The granulator includes a base 10, an extrusion box 12 and a first top cover 13. The extrusion box 12 is fixed above one end of the base 10, and the first top cover 13 is fixed above one end of the extrusion box 12 and has a hole in the middle.

[0031] The granulator also includes a mixing box 11 and a second top cover 14. The lower end of the mixing box 11 is fixed to the upper end of the first top cover 13 and is located above the hole. The second top cover 14 is fixed to the upper end of the extrusion box 12 and is located on the side of the first top cover 13.

[0032] The equipment base 10 provides support, the mixing chamber 11 is used to mix, crush and blend materials, the extrusion chamber 12 is used to extrude the mixed materials into granules, and the first top cover 13 and the second top cover 14 provide sealing, with the first top cover 13 supporting the mixing chamber 11.

[0033] The support assembly includes an L-shaped limiting groove 20, a support plate 23, a ball bearing 24, and a support column 26. The L-shaped limiting groove 20 is fixed at one end above the extrusion box 12, and the first top cover 13 is inserted into the inner side of the L-shaped limiting groove 20. The support plate 23 is hinged to the side of the extrusion box 12. The ball bearing 24 is rotatably connected to the support plate 23, and the support column 26 is placed at the lower end of the support plate 23.

[0034] The support assembly also includes a threaded hole 21 and a locking rod 22. The threaded hole 21 is opened in the middle of the L-shaped limiting groove 20, and the locking rod 22 is screwed into the threaded hole 21, with its lower end pressed against the first top cover 13.

[0035] The support assembly also includes a slot 25, which is fixed to the support plate 23 on the side away from the ball 24, and the upper end of the support post 26 is inserted into the slot 25;

[0036] The first top cover 13 is movably connected to the ball bearing 24 above the support plate 23, and the lower end of the support column 26 is placed on the upper end of the equipment base 10;

[0037] The L-shaped limiting groove 20 serves as a limiting function, the threaded hole 21 and the locking rod 22 serve as a fastening function, the support plate 23 and the support column 26 serve as a supporting function, the ball bearing 24 can reduce the frictional resistance when the first top cover 13 moves, and the slot 25 serves as a connecting function.

[0038] Working principle:

[0039] When it is necessary to thoroughly clean the extrusion chamber 12, remove the support column 26 placed in the equipment base 10, rotate the support plate 23, insert the upper end of the support column 26 into the slot 25, and place the lower end on the equipment base 10. Loosen the locking rod 22 in the threaded hole 21, push the first top cover 13 along the L-shaped limiting groove 20, push one side of the first top cover 13 onto the support plate 23, and drive the ball bearing 24 to rotate until the first top cover 13 moves out of the upper end of the extrusion chamber 12. Loosen the screws on the second top cover 14, remove the second top cover 14, and then clean the inside of the extrusion chamber 12.

[0040] This step facilitates cleaning of the sanitary dead corners inside the extrusion box 12, eliminates the need to move the mixing box 11 up and down, reduces labor intensity, and avoids damage to the mixing box 11 during transportation.

[0041] Please see Figure 4 , Figure 6 As shown, this embodiment, based on the above embodiment, further includes:

[0042] The stabilizing component includes a rod 34, a second through hole 35, and a third through hole 36. The second through hole 35 is opened at both ends of the support plate 23, and the third through hole 36 is opened at both ends of the first top cover 13. The rod 34 is inserted into the second through hole 35 and the third through hole 36.

[0043] The stabilizing component also includes a baffle 30, which is fixed to the side of the support plate 23;

[0044] The stabilizing component also includes a first through hole 31, a steel wire rope 32 and a connecting ring 33. The first through hole 31 is opened at both ends of the baffle 30, the connecting ring 33 is fixed at one end of the insertion rod 34, and the two ends of the steel wire rope 32 are respectively tied to the first through hole 31 and the connecting ring 33.

[0045] The baffle 30 serves as a limit to prevent the first top cover 13 from being pushed out of the support plate 23. The first through hole 31 and the connecting ring 33 are used to connect the wire rope 32. The insertion rod 34 is used to connect the support plate 23 and the first top cover 13. The second through hole 35 and the third through hole 36 serve as a connection.

[0046] Working principle:

[0047] Push the first top cover 13 onto the support plate 23. When the side of the first top cover 13 is pushed to the baffle 30, hold the connecting ring 33 and move the steel wire rope 32 in the first through hole 31 to insert the insertion rod 34 into the second through hole 35 and the third through hole 36.

[0048] This step prevents the mixing tank 11 from colliding with the first top cover 13 and the mixing tank 11 during the cleaning of the extrusion box 12, which could cause them to fall off the support plate 23.

[0049] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A clogging-preventing granulating apparatus characterized by comprising: include: The granulator includes a base (10), an extrusion box (12) and a first top cover (13). The extrusion box (12) is fixed at one end above the base (10), and the first top cover (13) is fixed at one end above the extrusion box (12) and has a hole in the middle. The support assembly includes an L-shaped limiting groove (20), a support plate (23), a ball bearing (24), and a support column (26). The L-shaped limiting groove (20) is fixed at one end above the extrusion box (12), and the first top cover (13) is inserted into the inner side of the L-shaped limiting groove (20). The support plate (23) is hinged to the side of the extrusion box (12). The ball bearing (24) is rotatably connected to the support plate (23), and the support column (26) is placed at the lower end of the support plate (23).

2. A clog resistant prilling device according to claim 1, wherein: The support assembly also includes a threaded hole (21) and a locking rod (22). The threaded hole (21) is located in the middle of the L-shaped limiting groove (20), and the locking rod (22) is screwed into the threaded hole (21) with its lower end attached to the first top cover (13).

3. A clog resistant prilling device as defined in claim 1, wherein: The support assembly also includes a slot (25) fixed to the other side of the support plate (23) away from the ball (24), and the upper end of the support column (26) is inserted into the slot (25).

4. A clogging-preventing granulating apparatus according to claim 1, wherein: The first top cover (13) is movably connected to the ball bearing (24) above the support plate (23), and the lower end of the support column (26) is placed on the upper end of the equipment base (10).

5. A clog resistant prilling device as defined in claim 1, wherein: The granulator also includes a mixing box (11) and a second top cover (14). The lower end of the mixing box (11) is fixed to the upper end of the first top cover (13) and is located above the hole. The second top cover (14) is fixed to the upper end of the extrusion box (12) and is located on the side of the first top cover (13).

6. A clog resistant prilling device as defined in claim 1, wherein: It also includes a stabilizing component, which includes a plug (34), a second through hole (35) and a third through hole (36). The second through hole (35) is opened at both ends of the support plate (23), and the third through hole (36) is opened at both ends of the first top cover (13). The plug (34) is inserted into the second through hole (35) and the third through hole (36).

7. A non-clogging pelletizing device according to claim 6, wherein: The stabilizing component also includes a baffle (30) fixed to the side of the support plate (23).

8. A non-clogging prilling device according to claim 6, characterized in that: The stabilizing component also includes a first through hole (31), a steel wire rope (32), and a connecting ring (33). The first through hole (31) is opened at both ends of the baffle (30), the connecting ring (33) is fixed at one end of the plug rod (34), and the two ends of the steel wire rope (32) are respectively tied to the first through hole (31) and the connecting ring (33).