Rotary type automatic paint covering and drying integrated device for golden pin embroidery epaulet

Abstract

The utility model discloses a rotary type automatic paint covering and drying integrated device for golden pin embroidery epaulet. Comprising a workbench, and a rotary table is arranged on the workbench; a rotating device is arranged between the rotary table and the workbench; a placing and taking station, a paint spraying station, a drying station and an air drying station are arranged above the rotary table at equal intervals; and placing bottom dies for placing gold pin embroidery epaulets are arranged on the rotary table and correspond to the stations. The epaulet spraying machine adopts a circular rotary table working mode, is reasonable in design, convenient to operate, capable of achieving standardized spraying, high in automation degree and high in production efficiency, paint spraying, drying and air drying procedures are independently completed when epaulets are placed and taken, and working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to a rotary automatic coating and drying device for gold-embroidered epaulettes. Background Technology

[0002] Gold-embroidered epaulettes are a high-end apparel product. They are made by hand, using exceptionally delicate gold threads (metal loops made of extremely fine gold wire wound into 1mm diameter coils) to embroider a custom logo onto the fabric in three dimensions, followed by a series of complex processes. Because gold threads are highly susceptible to oxidation and discoloration, the logo needs to be immediately coated with a clear varnish after embroidery to isolate it from the air and provide protection. The conventional method involves experienced operators using a sheep's hair brush to apply the varnish in one continuous application. However, this method has several drawbacks: it is manual, lacks automation, the coating is inconsistent, thin coats are ineffective, and thick coats affect the gold threads' color. Uneven coating thickness results in a mottled and unsightly appearance. It relies entirely on the operator's experience and skill level and requires a separate drying process. Utility Model Content

[0003] To overcome the above-mentioned defects, the purpose of this utility model is to provide a rotary coating and drying integrated device that is easy to operate, highly automated, of good quality, efficient, and can be operated by ordinary employees.

[0004] To achieve the above objectives, the present invention includes: a workbench, on which a turntable is provided; a rotating device is provided between the turntable and the workbench; and a placement station, a painting station, a drying station, and an air-drying station are provided at equal intervals above the turntable; and on the turntable, a placement base mold for placing gold-embroidered epaulettes is provided for each station.

[0005] Furthermore, the placement mold is provided with a positioning groove, and the placement mold on both sides of the positioning groove is provided with a side pressing device.

[0006] Furthermore, an equipment box is provided below the workbench.

[0007] Furthermore, a spray booth is provided at the spray painting station. The lower part of the spray booth has a hollow design, and a spray painting mechanism is installed inside the spray booth.

[0008] Furthermore, the drying station is equipped with a drying chamber, the lower part of which has a hollow design, and a hot air gun is installed inside the drying chamber.

[0009] Furthermore, the drying station is equipped with a drying chamber, the lower part of which has a hollow design, and the top of which is equipped with an air pump-type jet nozzle.

[0010] This utility model features a circular turntable working method, which is reasonably designed, easy to operate, and enables standardized spraying. It has a high degree of automation and fast production efficiency. While the shoulder patches are being placed and picked up, the painting, drying, and air-drying processes are also completed independently, improving work efficiency. Attached Figure Description

[0011] Figure 1 This is a top view of the device workstation in an embodiment of the present invention.

[0012] Figure 2 This is a top view of the device structure in an embodiment of the present invention.

[0013] Figure 3 This is a schematic diagram of the placement of the bottom mold structure in an embodiment of the present invention.

[0014] Figure 4 yes Figure 3 Side view.

[0015] Figure 5 This is a schematic diagram of the logo cutout cover plate in an embodiment of this utility model.

[0016] Figure 6 This is a schematic diagram of the placement of the logo cutout cover plate in an embodiment of this utility model.

[0017] Figure 7 This is a schematic diagram of the paint spraying chamber structure in an embodiment of the present invention.

[0018] Figure 8 This is a schematic diagram of the drying chamber structure in an embodiment of the present invention.

[0019] In the diagram: 1. Workbench; 2. Turntable; 3. Loading / unloading station; 4. Spray painting station; 5. Drying station; 6. Air drying station; 7. Placement mold; 8. Side pressure device; 9. Marking perforated cover plate; 10. Spray painting chamber; 11. Mobile pneumatic spray gun; 12. Paint storage box; 13. Hose; 14. Drying chamber; 15. Electric heating drying assembly; 16. Hot air gun; 17. Air drying chamber; 20. Positioning groove. Detailed Implementation

[0020] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0021] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] As shown in the figure, the device of this utility model includes: a workbench 1, on which a turntable 2 is provided; a rotating device is provided between the turntable and the workbench; and at equal intervals above the turntable are a placement station 3, a painting station 4, a drying station 5, and an air drying station 6; and on the turntable, a placement base mold 7 for placing gold embroidered shoulder patches is provided for each station.

[0025] Furthermore, a positioning groove is provided on the bottom mold, and side pressing devices 8 are provided on both sides of the bottom mold. As shown in the figure, the side pressing device 8 consists of a pressure rod, a fixing ear, a T-bolt, and a spring; the fixing ear is welded to both sides of the bottom mold 7; the fixing ear is provided with a through hole; the T-bolt passes through the through hole and connects to the fixing ear; a spring is fitted on the T-bolt; in use, the pressure rod can be directly pushed or the T-bolt can be pulled to move the pressure rod away from the positioning groove; thus, the epaulettes and the hollow cover plate can be placed in the positioning groove; after placement, the pressure rod or the T-bolt is released, and the pressure rod will press against the hollow cover plate under the action of the spring to prevent it from being moved.

[0026] Furthermore, the aforementioned placement and retrieval station is specifically for placing and retrieving shoulder patches and is equipped with a special logo perforated cover plate 9.

[0027] Furthermore, the painting station is equipped with a painting chamber 10, the lower part of which is hollowed out. The painting chamber is equipped with a painting mechanism, which includes a movable pneumatic paint gun 11 and a paint storage box 12. The two are connected by a hose 13 to perform the painting function.

[0028] Furthermore, the drying station is equipped with a drying chamber 14, the lower part of which is hollowed out, and the top of which is equipped with an electric heating drying component 15, such as an electric heating wire or a PTC heating component. A hot air gun 16 is installed inside the drying chamber to dry the paint film.

[0029] Furthermore, the drying station is equipped with a drying chamber 17, the lower part of which is hollowed out, and the top of which is equipped with a jet nozzle to accelerate the cooling and drying process of the paint coating by jetting air.

[0030] 1. Turn on the power switch of the device, adjust and set various processing parameters through the control panel, then adjust the movable pneumatic spray gun 11 above the spray painting station 4 to the corresponding position, and then start normal operation after the drying temperature reaches the standard.

[0031] 2. Place the shoulder patch to be painted face up into the positioning groove 20 on the placement base mold 7 of the placement station 3, and then cover it with a suitable special logo cutout cover plate 9, leaving only the gold pin logo that needs to be painted exposed. Then adjust the screws 8 on both sides of the positioning groove to ensure that the shoulder patch and the cover plate will not move or misalign.

[0032] 3. Press the start button to activate the device. The placement mold 7, which contains the shoulder patch and cover plate, will rotate clockwise to the painting station 4. The placement molds 7 of the other three stations will also rotate to the next corresponding station at the same time.

[0033] 4. The spraying mechanism on the spraying station 4 controls the movable pneumatic spray gun 11 to spray the clear varnish in the paint storage box 12 onto the exposed gold pin mark on the cover plate through the hose 13 according to the preset program.

[0034] 5. At the same time, the drying station 5 starts the electric heating drying component 15 and the hot air gun 16 inside the drying chamber 14. The hot air gun 16 blows out hot air to heat and dry the paint film.

[0035] 6. The air drying station 6 is equipped with an air pump type jet nozzle 18, which accelerates the cooling and drying process of the paint film by spraying out cold air.

[0036] 7. When the epaulette placement mold 7 rotates to the placement station 3, the operator unscrews the tightening screw 8 to remove the epaulette that has been painted; and places the epaulette to be painted, with the plate side up, into the placement mold 7 that has been rotated to the epaulette placement station.

[0037] 8. Repeat steps 3 to 7 above to perform batch painting of the shoulder patches.

[0038] In the description of this specification, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.

[0039] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A rotary automatic lacquer coating and drying device for gold-embroidered epaulettes, characterized in that, include: The workbench is equipped with a turntable; a rotating device is provided between the turntable and the workbench; a placement station, a painting station, a drying station, and an air-drying station are provided at equal intervals above the turntable; and a placement base mold for placing gold-embroidered epaulettes is provided on the turntable for each station.

2. The rotary gold-embroidered epaulette automatic coating and drying integrated device as described in claim 1, characterized in that, The placement mold is provided with a positioning groove, and the placement mold on both sides of the positioning groove is provided with a side pressing device.

3. The rotary gold-embroidered epaulette automatic coating and drying integrated device as described in claim 1, characterized in that, An equipment box is located below the workbench.

4. The rotary gold-embroidered epaulette automatic coating and drying integrated device as described in claim 1, characterized in that, The painting station is equipped with a painting chamber, the lower part of which is hollowed out, and the painting mechanism is installed inside the painting chamber.

5. The rotary gold-embroidered epaulette automatic coating and drying integrated device as described in claim 1, characterized in that, The drying station is equipped with a drying chamber, the lower part of which has a hollow design, and a hot air gun is installed inside the drying chamber.

6. The rotary gold-embroidered epaulette automatic coating and drying integrated device as described in claim 1, characterized in that, The air drying station is equipped with an air drying chamber. The lower part of the air drying chamber has a hollow design, and the top of the air drying chamber is equipped with an air pump-type jet nozzle.

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