Novel efficient grid plate

Abstract

The utility model relates to the technical field of grate plates, and discloses a novel efficient grate plate which comprises a grate plate body and grate holes formed in the top end of the grate plate body, the bottom of the grate plate body is fixedly connected with two baffles arranged in parallel, two transmission threaded rods which are parallel and rotate synchronously are rotationally connected between the two baffles, and the two transmission threaded rods are fixedly connected with the grate plate body. Wherein the outer side of one baffle is provided with a power assembly for driving the transmission threaded rod to rotate, the outer side of the transmission threaded rod is in transmission connection with a movable frame through threads, and the top end of the movable frame is fixedly connected with a cleaning assembly capable of periodically dredging the grate holes. The bottom of the grid plate body is fixedly connected with a limiting protection plate, and the outer side of the limiting protection plate is in sliding contact with the outer side of the movable frame. The novel efficient grid plate has the advantages that pores of the grid plate can be dredged, the grid plate is effectively prevented from being blocked, and the whole operation is simple and rapid.

Description

Technical Field

[0001] This utility model relates to the field of grate technology, specifically a new type of high-efficiency grate. Background Technology

[0002] A grate is a plate-shaped component with fine pores or strip-shaped slots, usually made of metal (such as high manganese steel or cast iron) or wear-resistant non-metallic materials. Its surface has regularly arranged holes or slots, and it is mainly used for screening, filtering, ventilation, or controlling the particle size of materials. In the industrial field, grates are widely used in equipment such as crushers, ball mills, and rotary kilns to achieve functions such as separating coarse and fine particles, filtering impurities, or ventilation and heat dissipation by intercepting or guiding materials.

[0003] In industrial production, grates are core components of equipment such as crushers, ball mills, and grate coolers, mainly used for material screening, filtration, and particle size control. However, existing grates generally suffer from performance degradation due to material blockage during use. When processing materials containing fine particles, fibrous impurities, or wet and sticky materials, the materials are easily stuck in the pores or slots of the grate, forming blockages. Once blocked, cleaning is difficult, requiring frequent shutdowns for disassembly, which not only increases maintenance costs but also reduces production efficiency. Therefore, a new type of high-efficiency grate is proposed to solve the above-mentioned problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a novel high-efficiency grate plate. It features the ability to clear the pores of the grate plate, effectively preventing clogging, and offers advantages such as simple and quick operation. This solves the problem that in industrial production, grates, as core components of equipment such as crushers, ball mills, and grate coolers, are mainly used for material screening, filtration, and particle size control. However, existing grates commonly suffer from performance degradation due to material clogging. When processing materials containing fine particles, fibrous impurities, or wet, sticky materials, the material easily gets stuck in the pores or slots of the grate plate, forming a blockage. Cleaning after clogging is difficult, requiring frequent shutdowns and disassembly, which not only increases maintenance costs but also reduces production efficiency.

[0006] (II) Technical Solution

[0007] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A novel high-efficiency grate includes a grate body and grate holes opened at the top of the grate body. Two parallel baffles are fixedly connected to the bottom of the grate body. Two parallel and synchronously rotating transmission threaded rods are rotatably connected between the two baffles. A power component for driving the transmission threaded rod to rotate is provided on the outer side of one of the baffles. A movable frame is connected to the outer side of the transmission threaded rod through a threaded transmission. A cleaning component for periodically clearing the grate holes is fixedly connected to the top of the movable frame.

[0008] The beneficial effects of this utility model are:

[0009] This new type of high-efficiency grate has the advantages of clearing the pores of the grate, effectively preventing clogging, and simple and quick operation.

[0010] Based on the above technical solution, the present invention can be further improved as follows.

[0011] Furthermore, a limiting protective plate is fixedly connected to the bottom of the grate body. The outer side of the limiting protective plate is in sliding contact with the outer side of the moving frame. The inner side of the limiting protective plate is rotatably connected to the outer side of the transmission threaded rod through a bearing. The limiting protective plate restricts the movement trajectory of the moving frame and supports the transmission threaded rod.

[0012] The beneficial effect of adopting the above-mentioned further solution is that the limiting protective plate can improve the stability of the transmission threaded rod.

[0013] Furthermore, the power assembly includes a drive motor fixedly connected to the outside of one of the baffles, a power worm gear fixedly connected coaxially to the outside of the output shaft of the drive motor, and a power worm wheel fixedly connected to the outside of the transmission threaded rod. The helical teeth of the power worm gear mesh with the annular teeth of the power worm wheel for transmission.

[0014] The advantage of adopting the above-mentioned further solution is that the power component can cause the transmission threaded rod to rotate.

[0015] Furthermore, the cleaning assembly includes a connecting spring fixedly connected to the top of the movable frame, a connecting plate fixedly connected to the other end of the connecting spring, and a cleaning block fixedly connected to the top of the connecting plate.

[0016] Furthermore, the outer side of the cleaning block is inclined at 45°, and multiple cleaning blocks are distributed at intervals along the length of the moving frame. The top of each cleaning block is closely attached to the bottom wall of the grate body, and the central axis of the cleaning block corresponds to the central axis of the grate hole and is located below it. When the cleaning block moves with the moving frame, it can be inserted into the grate hole to remove blockages.

[0017] The advantage of adopting the above-mentioned further solution is that the cleaning component can clean the inside of the grate holes.

[0018] Furthermore, the inner wall of the grate hole is polished to form a smooth surface, the grate hole has a rectangular through hole structure, the width of the grate hole is equal to the width of the cleaning block and the tolerance fit is a clearance fit. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a side view of the structure of this utility model;

[0021] Figure 3 This is a connection diagram of the drive motor and baffle of this utility model;

[0022] Figure 4 This is a cross-sectional view of the structure of this utility model.

[0023] In the diagram: 1. Grate body; 2. Grate hole; 3. Baffle; 4. Transmission threaded rod; 5. Power assembly; 51. Drive motor; 52. Power worm gear; 53. Power worm wheel; 6. Moving frame; 7. Cleaning assembly; 71. Connecting spring; 72. Connecting plate; 73. Cleaning block; 8. Limiting and protective plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the embodiments, by Figure 1-4 A novel high-efficiency grate is provided. This utility model includes a grate body 1 and grate holes 2 opened at the top of the grate body 1. Two parallel baffles 3 are fixedly connected to the bottom of the grate body 1. Two parallel and synchronously rotating transmission threaded rods 4 are rotatably connected between the two baffles 3. A power component 5 for driving the transmission threaded rod 4 to rotate is provided on the outer side of one of the baffles 3. A movable frame 6 is connected to the outer side of the transmission threaded rod 4 through threaded transmission. A cleaning component 7 for periodically unblocking the grate holes 2 is fixedly connected to the top of the movable frame 6.

[0026] The structure, including baffle 3, transmission threaded rod 4, power component 5, moving frame 6, and cleaning component 7, enables the periodic automatic unblocking and cleaning of the grate holes 2, eliminating the need for frequent manual operation. This improves the convenience and efficiency of using the grate. The overall structure is compact and reasonable, with each component working closely together to ensure the stable realization of the cleaning function.

[0027] Among them, the bottom of the grate body 1 is fixedly connected to a limiting protective plate 8. The outer side of the limiting protective plate 8 is in sliding contact with the outer side of the moving frame 6. The inner side of the limiting protective plate 8 is rotatably connected to the outer side of the transmission threaded rod 4 through a bearing. The limiting protective plate 8 restricts the movement trajectory of the moving frame 6 and supports the transmission threaded rod 4.

[0028] The setting of the limit protection plate 8 effectively restricts the movement trajectory of the moving frame 6, avoids collision between the moving frame 6 and the cleaning component 7, and at the same time supports the transmission threaded rod 4, enhances the stability of the transmission threaded rod 4 when rotating, and thus ensures the reliable operation of the entire cleaning process.

[0029] The power assembly 5 includes a drive motor 51 fixedly connected to the outside of one of the baffles 3, a power worm gear 52 fixedly connected coaxially to the outside of the output shaft of the drive motor 51, and a power worm wheel 53 fixedly connected to the outside of the transmission threaded rod 4. The helical teeth of the power worm gear 52 mesh with the annular teeth of the power worm wheel 53 for transmission.

[0030] The power assembly 5 achieves stable power transmission through the cooperation of the drive motor 51, the power worm 52, and the power worm wheel 53. The meshing transmission of the worm and worm wheel has the advantages of compact structure, stable transmission ratio, and low noise, and can reliably drive the transmission threaded rod 4 to rotate, providing a stable power source for the movement of the moving frame 6 and the cleaning assembly 7.

[0031] The cleaning component 7 includes a connecting spring 71 fixedly connected to the top of the movable frame 6, a connecting plate 72 fixedly connected to the other end of the connecting spring 71, and a cleaning block 73 fixedly connected to the top of the connecting plate 72.

[0032] The connecting spring 71 creates an elastic connection between the cleaning block 73 and the moving frame 6. When the cleaning block 73 contacts the grate hole 2, it can adapt to a certain positional deviation, reduce rigid collisions, protect the cleaning block 73 and the grate hole 2, and at the same time ensure that the cleaning block 73 can make close contact with the grate hole 2, thereby improving the cleaning effect.

[0033] The cleaning block 73 is inclined at 45° on the outside. Multiple cleaning blocks 73 are distributed at intervals along the length of the moving frame 6. The top of each cleaning block 73 is closely attached to the bottom wall of the grate body 1. The central axis of the cleaning block 73 corresponds to the central axis of the grate hole 2 and is located below it. When the cleaning block 73 moves with the moving frame 6, it can be inserted into the grate hole 2 to remove blockages.

[0034] The inclined setting and reasonable distribution of the cleaning block 73 enable it to be inserted into the grate hole 2 more efficiently, fit tightly against the bottom wall of the grate body 1, and the corresponding central axis ensures the accuracy of insertion. This effectively removes the blockage in the grate hole 2, improves the grate's unblocking efficiency, ensures the grate hole 2 is unobstructed, and maintains the normal working performance of the grate.

[0035] The inner wall of the grate hole 2 is polished to form a smooth surface. The grate hole 2 has a rectangular through hole structure. The width of the grate hole 2 is equal to the width of the cleaning block 73 and the tolerance fit is a clearance fit.

[0036] The smooth surface of the inner wall of the grate hole 2 and the gap fit with the cleaning block 73 reduce the resistance when the cleaning block 73 is inserted into and removed from the grate hole 2, making the cleaning process smoother and avoiding jamming caused by excessive friction. This improves the efficiency and reliability of the cleaning operation. At the same time, the rectangular through hole structure ensures the stability of the grate hole 2 and the accurate insertion of the cleaning block 73.

[0037] Working principle:

[0038] When it is necessary to clean the grate 2, starting the drive motor 51 will cause the power worm gear 52 to rotate, which will drive the transmission threaded rod 4 to rotate through the power worm wheel 53. Subsequently, the cleaning component 7 carried by the moving frame 6 will move, so that the cleaning block 73 will be inserted into the inside of the grate 2, thereby cleaning the inside of the grate 2. The whole cleaning process is simple and quick.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A new type of high-efficiency grate plate, comprising a grate plate body (1) and a grate hole (2) opened at the top end of the grate plate body (1), characterized in that: The bottom of the grate body (1) is fixedly connected to two parallel baffles (3), and two parallel and synchronously rotating transmission threaded rods (4) are rotatably connected between the two baffles (3). A power component (5) for driving the transmission threaded rod (4) to rotate is provided on the outside of one of the baffles (3). A movable frame (6) is connected to the outside of the transmission threaded rod (4) through a threaded transmission. A cleaning component (7) for periodically clearing the grate hole (2) is fixedly connected to the top of the movable frame (6).

2. A novel high efficiency grating plate as claimed in claim 1, wherein: The bottom of the grate body (1) is fixedly connected to a limiting protective plate (8). The outer side of the limiting protective plate (8) is in sliding contact with the outer side of the moving frame (6). The inner side of the limiting protective plate (8) is rotatably connected to the outer side of the transmission threaded rod (4) through a bearing. The limiting protective plate (8) restricts the movement trajectory of the moving frame (6) and supports the transmission threaded rod (4).

3. A novel high efficiency grating plate as claimed in claim 1, wherein: The power assembly (5) includes a drive motor (51) fixedly connected to the outside of one of the baffles (3), a power worm (52) fixedly connected to the outside of the output shaft of the drive motor (51) on the same axis, and a power worm wheel (53) fixedly connected to the outside of the transmission threaded rod (4). The helical teeth of the power worm (52) mesh with the annular teeth of the power worm wheel (53) for transmission.

4. A novel high efficiency grating plate as claimed in claim 1, wherein: The cleaning assembly (7) includes a connecting spring (71) fixedly connected to the top of the movable frame (6), a connecting plate (72) fixedly connected to the other end of the connecting spring (71), and a cleaning block (73) fixedly connected to the top of the connecting plate (72).

5. A novel and efficient grating plate as claimed in claim 4, wherein: The cleaning block (73) is inclined at 45° on the outside. Multiple cleaning blocks (73) are distributed at intervals along the length of the moving frame (6). The top of each cleaning block (73) is closely attached to the bottom wall of the grate body (1). The central axis of the cleaning block (73) corresponds one-to-one with the central axis of the grate hole (2) and is located below it. When the cleaning block (73) moves with the moving frame (6), it can be inserted into the grate hole (2) to remove blockages.

6. A novel high efficiency grating plate as claimed in claim 4, wherein: The inner wall of the grate hole (2) is polished to form a smooth surface. The grate hole (2) has a rectangular through hole structure. The width of the grate hole (2) is equal to the width of the cleaning block (73) and the tolerance fit is a clearance fit.

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