Automatic blowing and sucking cleaning device for new energy motor stator

Abstract

The utility model discloses an automatic blowing and sucking cleaning device for a new energy motor stator. The automatic blowing and sucking cleaning device comprises a rack, an indexing mechanism, a driving motor, a first gear, a second gear, a fixed seat, a positioning seat, a workpiece, a fixed plate, an air cylinder, a top column, a protective cover, a dust blowing pipeline, a dust sucking pipeline, a guide column and a shaft sleeve, according to the automatic blowing and sucking cleaning device for the new energy motor stator, a stator workpiece is covered with the protective cover, leakage of impurities in the cleaning process is effectively avoided, the cleanliness of the cleaning environment is ensured, the surface of the stator can be blown through the dust blowing pipeline on the protective cover, and the cleaning efficiency is improved. According to the cleaning device, dust layers and impurities which are originally tightly attached are rapidly separated from the surface of the stator, the separated dust layers and impurities are immediately recovered and treated while blowing is conducted through the dust collection pipeline, the risk of secondary pollution is avoided, the overall efficiency of cleaning operation is improved, the workpiece is driven to rotate through the indexing mechanism in the process, and all-directional cleaning of the surface of the workpiece is achieved.

Description

Technical Field

[0001] This utility model relates to the field of motor stator cleaning technology, and in particular to an automatic blowing and suction cleaning device for new energy motor stators. Background Technology

[0002] The stator is a crucial component of new energy motors, primarily composed of a stator core and windings. The stator's function is to fix the magnetic field and support the motor structure, while also working in conjunction with the rotor to complete the electromagnetic conversion process, converting electrical energy into mechanical energy or vice versa. Therefore, the cleanliness and quality of the stator significantly impact motor performance. During manufacturing and transportation, the stator may become contaminated with oil, dust, and other impurities, which can affect its electromagnetic and heat dissipation properties. Cleaning the stator removes these impurities, improving the motor's operating efficiency and stability.

[0003] Current stator cleaning methods primarily rely on manual handheld air guns for blowing. This traditional method has significant limitations, most notably its lack of necessary impurity absorption and collection capabilities. In practice, workers must hold the air gun and use high-pressure airflow to directly blow away dust, oil, and other impurities from the stator surface and interior. However, this direct blowing method merely disperses impurities from the stator surface or interior, failing to effectively capture and collect them. Therefore, impurities generated during the blowing process often scatter, potentially re-contaminating the stator or surrounding environment and posing a potential threat to workers' health. Furthermore, handheld air gun cleaning of the stator suffers from low efficiency and high operational difficulty. Due to the complex structure of the stator, manual blowing cannot fully cover all corners and crevices, resulting in poor cleaning effectiveness. Simultaneously, prolonged handheld operation increases worker fatigue and reduces work efficiency. Utility Model Content

[0004] The purpose of this invention is to provide an automatic blowing and suction cleaning device for the stator of a new energy motor to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an automatic blowing and suction cleaning device for the stator of a new energy motor, including a frame, a fixed plate fixedly connected to the frame, a cylinder fixedly connected to the upper surface of the fixed plate, a top column fixedly connected to the output end of the cylinder, a protective cover fixedly connected to the other end of the top column, a dust blowing pipe and a dust suction pipe provided on the protective cover, and an indexing mechanism provided at the bottom end of the protective cover.

[0006] As a further technical solution of this utility model, the indexing mechanism consists of a drive motor, a first gear, a second gear and a fixed base, and the drive motor is fixedly connected to the frame, and the output end of the drive motor is fixedly connected to the first gear.

[0007] As a further technical solution of this utility model, a second gear is meshed on the first gear, and the second gear is rotatably connected to the frame, and a fixed seat is fixedly connected to the second gear.

[0008] As a further technical solution of this utility model, a positioning seat is fixedly connected to the fixed seat, and a workpiece is fixedly connected to the positioning seat.

[0009] As a further technical solution of this utility model, a guide post is fixedly connected to the protective cover, and the guide post is sleeved on the fixed plate.

[0010] As a further technical solution of this utility model, a bushing is fixedly connected at the position corresponding to the guide post on the fixing plate, and the guide post is sleeved inside the bushing.

[0011] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model is designed with an automatic blowing and suction cleaning device for the stator of a new energy motor. By covering the stator workpiece with a protective cover, the leakage of impurities during the cleaning process is effectively avoided, ensuring the cleanliness of the cleaning environment. Through the dust blowing pipe on the protective cover, the stator surface can be blown and swept, so that the originally tightly attached dust and impurities can be quickly removed from the stator surface. The dust and impurities removed are immediately recycled and processed through the suction pipe while blowing, avoiding the risk of secondary pollution and improving the overall efficiency of the cleaning operation. During the process, the indexing mechanism drives the workpiece to rotate, realizing all-round cleaning of the workpiece surface. This automated process not only greatly reduces the burden of manual operation and improves work efficiency, but also ensures the consistency and stability of cleaning quality. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0014] Figure 2 for Figure 1 Enlarged structural diagram of region A in the middle;

[0015] Figure 3 This is a schematic diagram of the overall front view of the present invention;

[0016] Figure 4 This is a schematic diagram of the overall side view structure of this utility model;

[0017] Figure 5 This is a schematic diagram of the overall bottom view of the present invention;

[0018] Figure 6 This is a front view structural diagram of the protective cover of this utility model.

[0019] In the diagram: 1. Frame; 2. Indexing mechanism; 21. Drive motor; 22. First gear; 23. Second gear; 24. Fixed seat; 3. Positioning seat; 4. Workpiece; 5. Fixed plate; 6. Cylinder; 7. Top column; 8. Protective cover; 9. Dust blowing pipe; 10. Dust suction pipe; 11. Guide column; 12. Bushing. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Please see the appendix Figure 1 - Appendix Figure 6 An embodiment of this utility model provides an automatic blowing and suction cleaning device for the stator of a new energy motor, comprising a frame 1, a fixing plate 5 fixedly connected to the frame 1, a cylinder 6 fixedly connected to the upper surface of the fixing plate 5, a top column 7 fixedly connected to the output end of the cylinder 6, a protective cover 8 fixedly connected to the other end of the top column 7, a dust blowing pipe 9 and a dust suction pipe 10 provided on the protective cover 8, and an indexing mechanism 2 provided at the bottom end of the protective cover 8; the indexing mechanism 2 is composed of a drive motor 21, a first gear 22, a second gear 23 and a fixing seat 24, and the drive motor 21 is fixedly connected to the frame 1.

[0022] A first gear 22 is fixedly connected to the output end of the drive motor 21; a second gear 23 is meshed with the first gear 22 and rotatably connected to the frame 1. A fixed seat 24 is fixedly connected to the second gear 23. The drive motor 21 drives the first gear 22 to rotate, the first gear 22 drives the meshing second gear 23 to rotate, the second gear 23 drives the fixed seat 24 to rotate, and thus drives the workpiece 4 on the positioning seat 3 to rotate. A positioning seat 3 is fixedly connected to the fixed seat 24, and the workpiece 4 is fixedly connected to the positioning seat 3. The positioning seat 3 is used to fix the workpiece 4. A guide post 11 is fixedly connected to the protective cover 8 and is sleeved on the fixed plate 5. The guide post 11 is used for the movement of the protective cover 8. A bushing 12 is fixedly connected to the fixed plate 5 at the position corresponding to the guide post 11, and the guide post 11 is sleeved in the bushing 12. The bushing 12 is used to protect the guide post 11.

[0023] Working principle: When using this utility model for automatic blowing and suction cleaning of the stator of a new energy motor, the workpiece 4 is first installed and fixed on the positioning seat 3. Then, the cylinder 6 on the fixing plate 5 drives the protective cover 8 to descend through the top column 7. The protective cover 8 moves along the bushing 12 through the guide column 11. After the protective cover 8 descends to a certain position, it stops. The dust blowing pipe 9 is connected to compressed air to blow air onto the workpiece 4, blowing away dust, foreign objects, etc. on the surface of the workpiece 4. The dust suction pipe 10 is connected to a vacuum cleaner to suck away the blown dust and clean it. At the same time, the indexing mechanism 2 drives the workpiece 4 to rotate. Specifically, the drive motor 21 on the frame 1 drives the first gear 22 to rotate. The first gear 22 drives the second gear 23 that meshes with it to rotate. The second gear 23 drives the fixing seat 24 to rotate, which in turn drives the workpiece 4 on the positioning seat 3 to rotate.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic blowing and suction cleaning device for the stator of a new energy motor, comprising a frame (1), characterized in that: A fixing plate (5) is fixedly connected to the frame (1). A cylinder (6) is fixedly connected to the upper surface of the fixing plate (5). A top column (7) is fixedly connected to the output end of the cylinder (6). A protective cover (8) is fixedly connected to the other end of the top column (7). A dust blowing pipe (9) and a dust suction pipe (10) are provided on the protective cover (8). An indexing mechanism (2) is provided at the bottom end of the protective cover (8).

2. The automatic blowing and suction cleaning device for the stator of a new energy motor according to claim 1, characterized in that: The indexing mechanism (2) consists of a drive motor (21), a first gear (22), a second gear (23) and a fixed base (24). The drive motor (21) is fixedly connected to the frame (1), and the output end of the drive motor (21) is fixedly connected to the first gear (22).

3. The automatic blowing and suction cleaning device for the stator of a new energy motor according to claim 2, characterized in that: The first gear (22) is meshed with a second gear (23), and the second gear (23) is rotatably connected to the frame (1). A fixed seat (24) is fixedly connected to the second gear (23).

4. The automatic blowing and suction cleaning device for the stator of a new energy motor according to claim 3, characterized in that: A positioning seat (3) is fixedly connected to the fixed seat (24), and a workpiece (4) is fixedly connected to the positioning seat (3).

5. The automatic blowing and suction cleaning device for the stator of a new energy motor according to claim 1, characterized in that: The protective cover (8) is fixedly connected to a guide post (11), and the guide post (11) is sleeved on the fixing plate (5).

6. The automatic blowing and suction cleaning device for the stator of a new energy motor according to claim 5, characterized in that: A bushing (12) is fixedly connected to the fixed plate (5) at the position corresponding to the guide post (11), and the guide post (11) is sleeved inside the bushing (12).

Images