Internal cleaning equipment for modified silicone oil reaction kettle

By designing an internal cleaning device for the modified silicone oil reactor, and utilizing the rotational cleaning of the arc-shaped scraper and the side wall scraper, the problems of product quality degradation and inconvenient cleaning caused by oxidation reaction were solved, achieving efficient cleaning and improved safety.

CN224253742UActive Publication Date: 2026-05-19SHANGHAI LINGYU NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI LINGYU NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-06-03
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing modified silicone oil reactors are prone to oxygen contamination during material addition, leading to oxidation reactions, reduced product quality, and inconvenient internal cleaning.

Method used

An internal cleaning device for a modified silicone oil reactor was designed, comprising a stirring mechanism, a feeding mechanism, and a cleaning mechanism. It utilizes an arc-shaped scraper and a side wall scraper in conjunction with hot water for cleaning, and the stirring mechanism rotates to clean the inner wall of the reactor. Combined with a filtration structure and a protective mechanism, the cleaning efficiency is improved.

Benefits of technology

It effectively reduces oxygen content, improves product quality, simplifies the internal cleaning process of the reactor, and enhances cleaning efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224253742U_ABST
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Abstract

The utility model relates to the technical field of modified silicone oil processing, in particular to internal cleaning equipment of a modified silicone oil reaction kettle. Comprising a reaction kettle main body, a stirring mechanism, a discharging valve, a feeding mechanism and a cleaning mechanism, and the cleaning mechanism comprises a main guide pipe, a conveying pipe, an abutting pipe, a filtering seat, a filtering cylinder, a one-way valve, a guide-in pipe, a matching pipe, an arc-shaped scraping plate and a side wall scraping plate; then, a mounting disc at the bottom of the main guide pipe is fixed on the reaction kettle main body through a bolt, an abutting pipe needs to be inserted into a water passing seat when the main guide pipe is mounted, clean water is conveyed into the main guide pipe through a guide-in pipe, and the clean water is conveyed into the reaction kettle main body through the abutting pipe after passing through a conveying pipe; the stirring mechanism is controlled to rotate to drive the arc-shaped scraping plate and the side wall scraping plate to rotate, so that the inner wall of the equipment can be cleaned, cleaning sewage can be discharged by opening the discharging valve, and the problem that the interior of an existing reaction kettle is inconvenient to clean can be solved.
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Description

Technical Field

[0001] This utility model relates to the field of modified silicone oil processing technology, and in particular to an internal cleaning device for a modified silicone oil reactor. Background Technology

[0002] The preparation of alkyl-modified silicone oil also needs to be carried out in a reaction vessel. Currently, in the production process of alkyl-modified silicone oil, oxygen is often mixed into the reaction vessel during the addition of materials. During the reaction, the oxygen participates in the oxidation reaction, which causes the produced product to have an off-color and the quality to decline. How to simply and quickly reduce the oxygen content in the reaction vessel has become the key to the quality of the alkyl-modified silicone oil produced.

[0003] A search revealed that prior art CN204841666U discloses a modified silicone oil reactor, including an inlet pipe and an outlet pipe connected to the upper and lower ends of the reactor body, respectively. It also includes a stirrer installed at the upper end of the reactor body. An exhaust pipe is connected to the upper end of the reactor body, and an inlet pipe is connected to the outlet pipe. The inlet pipe is inclined downwards and connected to the outlet pipe. Valves are installed on both the inlet and exhaust pipes. The end of the inlet pipe is connected to a nitrogen tank, and the end of the exhaust pipe is connected to a vacuum pump. This invention, by providing an exhaust pipe and an inlet pipe on the reactor body and filling the reactor with nitrogen before extraction, reduces the oxygen content inside the reactor, thus solving the problem of product quality degradation caused by oxygen participating in the modified silicone oil production reaction.

[0004] The above equipment has the following problems when in use: the internal agitator blades and the inner wall of the reactor body are inconvenient to clean. Utility Model Content

[0005] The purpose of this invention is to provide an internal cleaning device for a modified silicone oil reactor, which aims to solve the problem of inconvenient internal cleaning of existing reactors.

[0006] To achieve the above objectives, this utility model provides an internal cleaning device for a modified silicone oil reactor, including a reactor body, a stirring mechanism inside the reactor body, a discharge valve at the bottom, a feeding mechanism at the top, and a cleaning mechanism.

[0007] The cleaning mechanism includes a main pipe, a delivery pipe, an abutment pipe, a filter seat, a filter cylinder, a one-way valve, an inlet pipe, a connecting pipe, an arc-shaped scraper, and a side wall scraper. The main pipe is located at the top of the reactor body. The delivery pipe is welded to the water outlet side of the main pipe. The abutment pipe is slidably installed in a water-passing seat at the top of the reactor body. The water-passing seat is detachably installed at the top of the reactor body. The filter seat is installed on the water inlet side of the main pipe. The filter cylinder is located inside the filter seat, and its filter screen has a high-temperature resistant coating on its outer surface. The inlet pipe is installed on the water inlet side of the filter seat. The one-way valve is installed on the filter seat. The connecting pipe is installed on top of the one-way valve. The arc-shaped scraper and the side wall scraper are respectively installed on both sides and the bottom of the stirring mechanism and slide in contact with the inner wall of the reactor body.

[0008] A filter screen is provided between the delivery pipe and the abutment pipe.

[0009] The stirring mechanism includes a stirring motor and a stirring frame. The stirring motor is fixed to the top of the main body of the reactor. The connecting shaft at the top of the stirring frame is connected to the output shaft of the stirring motor via a coupling, and is fixedly connected to the arc-shaped scraper and the side wall scraper respectively.

[0010] The feeding mechanism includes a feeding pipe and a sealing cover. The feeding pipe is welded to the outside of the feeding port of the detachable cover plate on the top of the reactor body. The sealing cover is screwed onto the feeding pipe.

[0011] The internal cleaning equipment of the modified silicone oil reactor also includes a protection mechanism, which includes a support column and a protective plate. The support column is welded to the top detachable cover plate of the reactor body and three of them are arranged in a ring at intervals. The protective plate is fixedly connected to the support column and is located on top of the support column.

[0012] This invention relates to an internal cleaning device for a modified silicone oil reactor. When the reactor body needs internal cleaning, firstly, the threaded end cap at the top of the water inlet is removed. Then, the mounting plate at the bottom of the main pipe is fixed to the reactor body with bolts. During the installation of the main pipe, the abutment pipe must be inserted into the water inlet. Furthermore, heated cleaning water can be conveyed into the main pipe through the inlet pipe. Then, the cleaning water is conveyed into the reactor body through the abutment pipe after passing through the delivery pipe. Then, the stirring mechanism is controlled to rotate, driving the arc-shaped scraper and the side wall scraper to rotate, thereby cleaning the inner wall of the reactor body and the stirring mechanism. The cleaning wastewater can be discharged by opening the discharge valve, thus solving the problem of inconvenient internal cleaning of existing reactors. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0014] Figure 1 This is a schematic diagram of the overall structure of the internal cleaning device of the modified silicone oil reactor according to the first embodiment of this utility model.

[0015] Figure 2 This is a schematic diagram of the structure of the filter cartridge according to the first embodiment of this utility model.

[0016] Figure 3 This is a schematic diagram of the structure of the filter screen according to the first embodiment of this utility model.

[0017] Figure 4 This is a schematic diagram of the structure of the stirring rack according to the first embodiment of this utility model.

[0018] Figure 5 This is a schematic diagram of the overall structure of the internal cleaning device of the modified silicone oil reactor according to the second embodiment of this utility model.

[0019] In the diagram: 101-Main body of the reactor, 102-Discharge valve, 103-Main pipe, 104-Transfer pipe, 105-Abutment pipe, 106-Filter seat, 107-Filter cylinder, 108-One-way valve, 109-Inlet pipe, 110-Matching pipe, 111-Arc scraper, 112-Side wall scraper, 113-Water supply seat, 114-Filter screen, 115-Stirring motor, 116-Stirring frame, 117-Feed pipe, 118-Sealing cover, 201-Support column, 202-Guard plate. Detailed Implementation

[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0021] Example 1:

[0022] like Figures 1 to 4 As shown, where Figure 1 This is a schematic diagram of the overall structure of the internal cleaning equipment for the modified silicone oil reactor. Figure 2 This is a schematic diagram of the filter cartridge 107. Figure 3 This is a structural diagram of filter 114. Figure 4This is a schematic diagram of the structure of the stirring frame 116. This utility model provides an internal cleaning device for a modified silicone oil reactor: it includes a reactor body 101, a stirring mechanism, a discharge valve 102, a feeding mechanism, and a cleaning mechanism. The cleaning mechanism includes a main pipe 103, a conveying pipe 104, an abutment pipe 105, a filter seat 106, a filter cylinder 107, a one-way valve 108, an inlet pipe 109, a connecting pipe 110, an arc-shaped scraper 111, and a side wall scraper 112. The stirring mechanism includes a stirring motor 115 and a stirring frame 116. The feeding mechanism includes a feeding pipe 117 and a sealing cover 118. This solution solves the problem of inconvenient internal cleaning of existing reactors; it is understood that this solution facilitates internal cleaning of equipment.

[0023] In this embodiment, the reactor body 101 is equipped with a stirring mechanism inside, a discharge valve 102 at the bottom, and a feeding mechanism at the top.

[0024] The main guide pipe 103 is disposed on the top of the reactor body 101. The conveying pipe 104 is welded to the water outlet side of the main guide pipe 103. The abutment pipe 105 is slidably installed in the water inlet seat 113 on the top of the reactor body 101. The water inlet seat 113 is detachably installed on the top of the reactor body 101. The filter seat 106 is installed on the water inlet side of the main guide pipe 103. The filter cylinder 107 is disposed in the filter seat 106, and its filter screen outer surface is provided with a high-temperature resistant coating. The inlet pipe 109 is installed on the water inlet side of the filter seat 106. The one-way valve 108 is installed on the filter seat 106. The matching pipe 110 is installed on the top of the one-way valve 108. The arc-shaped scraper 111 and the side wall scraper 112 are respectively installed on both sides and the bottom of the stirring mechanism, and respectively slide in contact with the inner wall of the reactor body 101. The water inlet seat 113 is fixed by bolts. The delivery pipe 104 is welded to the main guide pipe 103. The connecting flange of the delivery pipe 104 is connected to the top flange of the abutment pipe 105 by bolts and nuts. The abutment pipe 105 is provided with a limiting plate, and an installation groove is provided on the outer side of the cylindrical part of the pipe extending into the water inlet seat 113. An installation sealing ring is fitted in the installation groove. The outlet flange of the filter seat 106 is connected to the inlet flange of the main guide pipe 103 by bolts and nuts. The threaded end of the filter cylinder 107 is directly installed on the filter... Inside the mounting cavity of seat 106, the outer surface of the filter screen of filter cylinder 107 is provided with a high-temperature resistant coating to improve its heat resistance and prevent it from deforming in a hot water environment for a long time. The inlet pipe 109 is connected to the filter seat 106 by a screw and nut. The bottom mounting plate of the one-way valve 108 is fixed by bolts, and the top flange is connected to the mating pipe 110 by a screw and nut. The top inlet of the mating pipe 110 is connected to the external cleaning liquid delivery pipe. The arc-shaped scraper 111 and the side wall scraper 112 are used for scraping the inner wall of the reactor body 101.

[0025] Secondly, a filter screen 114 is provided between the conveying pipe 104 and the abutment pipe 105. The filter screen 114 has a smaller mesh diameter than the filter cylinder 107, which facilitates the formation of a double-layer filter and reduces the entry of impurities into the equipment.

[0026] Then, the stirring motor 115 is fixed to the top of the reactor body 101; the connecting shaft at the top of the stirring frame 116 is connected to the output shaft of the stirring motor 115 via a coupling, and is fixedly connected to the arc-shaped scraper 111 and the side wall scraper 112 respectively. The stirring motor 115 is fixed with bolts, the connecting shaft at the top of the stirring frame 116 is connected to the output shaft of the stirring motor 115 via a coupling, and the arc-shaped scraper 111 and the side wall scraper 112 are fixed with bolts respectively.

[0027] Finally, the feed pipe 117 is welded to the outside of the feed inlet of the removable cover plate on the top of the reactor body 101; the sealing cover 118 is screwed onto the feed pipe 117. The feed pipe 117 is used for feeding materials, and the sealing cover 118 can be installed after feeding materials and then sealed to prevent external impurities from entering the equipment.

[0028] When using this invention to solve the problem of inconvenient internal cleaning of existing reactors, when the reactor body 101 needs internal cleaning, first remove the threaded end cap at the top of the water inlet seat 113, then fix the mounting plate at the bottom of the main guide pipe 103 to the reactor body 101 with bolts. When installing the main guide pipe 103, the abutment pipe 105 must be inserted into the water inlet seat 113. Furthermore, heated clean water can be delivered into the main guide pipe 103 through the inlet pipe 109. Then, the clean water is delivered into the reactor body 101 through the delivery pipe 104 and the abutment pipe 105. The cleaning process involves cleaning the interior of the reactor body 101, then controlling the rotation of the stirring mechanism to drive the arc-shaped scraper 111 and the side wall scraper 112 to rotate, thereby cleaning the inner wall of the reactor body 101 and the arc-shaped scraper 111 and the side wall scraper 112. At the same time, cleaning fluid can be delivered into the main pipe 103 through the connecting pipe 110, thus combining with hot water to form a cleaning solution. Due to the setting of the one-way valve 108, the cleaning water will not enter the connecting pipe 110 upwards, and the cleaning wastewater can be discharged by opening the discharge valve 102, thereby solving the problem of inconvenient internal cleaning of existing reactors.

[0029] Example 2:

[0030] like Figure 5 As shown, where Figure 5 This is a schematic diagram of the overall structure of the internal cleaning equipment for a modified silicone oil reactor. Based on the first embodiment, this utility model provides an internal cleaning equipment for a modified silicone oil reactor. The internal cleaning equipment for the modified silicone oil reactor also includes a protective mechanism, which includes a support column 201 and a protective plate 202.

[0031] The support columns 201 are welded to the top detachable cover plate of the reactor body 101, and three are arranged in a ring at intervals. The protective plate 202 is fixedly connected to the support columns 201 and is located on top of the support columns 201. The top of the support columns 201 is provided with threaded holes to facilitate the fixing of the protective plate 202 with bolts.

[0032] In this embodiment, the protective plate 202, once installed, can prevent the stirring motor 115 from impact from the top vertically downward, thereby improving its safety.

[0033] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An internal cleaning device for a modified silicone oil reactor, comprising a reactor body, wherein a stirring mechanism is provided inside the reactor body, a discharge valve is provided at the bottom, and a feeding mechanism is provided at the top, characterized in that: It also includes cleaning facilities; The cleaning mechanism includes a main pipe, a delivery pipe, an abutment pipe, a filter seat, a filter cylinder, a one-way valve, an inlet pipe, a connecting pipe, an arc-shaped scraper, and a side wall scraper. The main pipe is located at the top of the reactor body. The delivery pipe is welded to the water outlet side of the main pipe. The abutment pipe is slidably installed in a water-passing seat at the top of the reactor body. The water-passing seat is detachably installed at the top of the reactor body. The filter seat is installed on the water inlet side of the main pipe. The filter cylinder is located inside the filter seat, and its filter screen has a high-temperature resistant coating on its outer surface. The inlet pipe is installed on the water inlet side of the filter seat. The one-way valve is installed on the filter seat. The connecting pipe is installed on top of the one-way valve. The arc-shaped scraper and the side wall scraper are respectively installed on both sides and the bottom of the stirring mechanism and slide in contact with the inner wall of the reactor body.

2. The internal cleaning equipment for the modified silicone oil reactor as described in claim 1, characterized in that: A filter screen is provided between the delivery pipe and the abutment pipe.

3. The internal cleaning equipment for the modified silicone oil reactor as described in claim 1, characterized in that: The stirring mechanism includes a stirring motor and a stirring frame. The stirring motor is fixed to the top of the reactor body. The connecting shaft at the top of the stirring frame is connected to the output shaft of the stirring motor via a coupling, and is fixedly connected to the arc-shaped scraper and the side wall scraper respectively.

4. The internal cleaning equipment for the modified silicone oil reactor as described in claim 1, characterized in that: The feeding mechanism includes a feeding pipe and a sealing cover. The feeding pipe is welded to the outside of the feeding port of the removable cover plate on the top of the reactor body. The sealing cover is screwed onto the feeding pipe.

5. The internal cleaning equipment for the modified silicone oil reactor as described in claim 1, characterized in that... : The internal cleaning equipment of the modified silicone oil reactor also includes a protection mechanism, which includes a support column and a protective plate. The support column is welded to the top detachable cover plate of the reactor body and three of them are arranged in a ring at intervals. The protective plate is fixedly connected to the support column and is located on top of the support column.