Automatic shaping equipment for V-shaped metal plate
By designing a V-shaped automated sheet metal forming equipment, and utilizing the coordinated work of feeding, picking, forming, moving, and transporting mechanisms, the problem of low automation in existing equipment has been solved, achieving an efficient and safe sheet metal forming process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG RUOKE PRECISION MFG TECH CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-05-19
AI Technical Summary
Existing sheet metal forming equipment has a low degree of automation, and manual operation is dangerous, making it impossible to guarantee forming accuracy and production cycle.
Design an automated V-shaped sheet metal forming machine that achieves automated feeding, forming, and unloading through the coordinated operation of feeding, picking, forming, moving, unloading, and transfer mechanisms, thereby improving production efficiency and safety.
It has automated sheet metal shaping, improved production efficiency, and ensured shaping accuracy and worker safety.
Smart Images
Figure CN224253884U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal shaping technology, and more particularly to an automated V-shaped sheet metal shaping device. Background Technology
[0002] Sheet metal processing is a comprehensive cold working process for thin metal sheets (usually less than 6mm), including shearing, punching, cutting, compounding, bending, welding, riveting, splicing, and forming. Its significant characteristic is that the thickness of the same part is consistent. Products processed by sheet metal processing are called sheet metal parts. Sheet metal forming equipment is a device or equipment used to process sheet metal products. Forming is the process of trimming local parts of sheet metal. Current technology is mostly manual single-machine forming, which is slow, dangerous for manual loading and unloading, and cannot guarantee the required forming angle or meet the production cycle. Utility Model Content
[0003] To address the aforementioned problems, this utility model provides an automated V-shaped sheet metal forming device. A feeding mechanism stores the V-shaped sheet metal to be formed; a picking mechanism transfers the sheet metal from the feeding mechanism to the forming mechanism; a transferring mechanism transfers the V-shaped sheet metal to be formed and the formed sheet metal; a conveying mechanism transfers the formed V-shaped sheet metal to the unloading mechanism; and the unloading mechanism stacks the formed V-shaped sheet metal and, once full, conveys it out of the machine for removal by workers. Through the cooperation of these mechanisms, the feeding, forming, and unloading of the V-shaped sheet metal can be automated, resulting in a high degree of automation, improved production efficiency, and ensured forming accuracy and worker safety.
[0004] To achieve the above objectives, the present invention provides a V-shaped sheet metal automated shaping equipment, comprising a chassis, a feeding mechanism mounted on the chassis, a picking mechanism mounted on the feeding mechanism, a shaping mechanism mounted on the chassis, a transferring mechanism mounted on the shaping mechanism, a discharging mechanism mounted on the chassis, and a transfer mechanism mounted on the discharging mechanism. The shaping mechanism and the transferring mechanism are both located between the transfer mechanism and the picking mechanism. The picking mechanism travels back and forth between the shaping mechanism and the feeding mechanism, and the transfer mechanism travels back and forth between the shaping mechanism and the discharging mechanism.
[0005] As a preferred embodiment, the feeding mechanism includes a feeding rack installed on the chassis, a rotary motor and a top feeding rack installed on the feeding rack, a top feeding linear module installed on the top feeding rack, a top feeding plate installed on the top feeding linear module, a top feeding component installed on the top feeding plate, a turntable installed on the rotary motor, and a receiving frame installed on the turntable. The top feeding component is matched with the receiving frame, and there are multiple receiving frames arranged at intervals.
[0006] As a preferred embodiment, the material handling mechanism includes a first material handling frame installed on the loading rack, a first material handling linear module installed on the first material handling frame, a second material handling frame installed on the first material handling linear module, a second material handling linear module installed on the second material handling frame, a third material handling frame installed on the second material handling linear module, a material handling suction seat installed on the third material handling frame, and a material handling electromagnet installed on the material handling suction seat. There are multiple material handling electromagnets arranged at intervals. The material handling suction seat is provided with a material handling V-shaped groove, and one end of the material handling electromagnet is located on the inclined surface of the material handling V-shaped groove.
[0007] As a preferred embodiment, the shaping mechanism includes a shaping frame mounted on the chassis, a pneumatic-hydraulic booster cylinder and a fixture base plate mounted on the shaping frame, a lower mold and a guide rod mounted on the fixture base plate, a guide sleeve slidably mounted on the guide rod, a pressure plate mounted on the guide sleeve, a connecting column detachably mounted on the pressure plate, an upper mold mounted on the pressure plate, a buffer sleeve sleeved on the guide rod, and a first transition mold and a second transition mold mounted on the shaping frame. The lower mold and the upper mold are matched vertically. The top end of the connecting column is fixedly connected to the output end of the pneumatic-hydraulic booster cylinder. The first transition mold and the second transition mold are located on both sides of the lower mold. The distance between the first transition mold and the lower mold and the distance between the second transition mold and the lower mold are the same. There are multiple guide rods, guide sleeves, and buffer sleeves, which are matched with each other.
[0008] As a preferred embodiment, the material transfer mechanism includes a first material transfer frame mounted on the forming frame, a material transfer linear module mounted on the first material transfer frame, an intermediate frame mounted on the material transfer linear module, a material transfer cylinder mounted on the intermediate frame, a second material transfer frame mounted on the material transfer cylinder, a first material transfer suction seat and a second material transfer suction seat mounted on the second material transfer frame, a first material transfer electromagnet mounted on the first material transfer suction seat, and a second material transfer electromagnet mounted on the second material transfer suction seat. Multiple first and second material transfer electromagnets are provided and spaced apart. The first material transfer suction seat has a first material transfer V-groove, and the second material transfer suction seat has a second material transfer V-groove. One end of the first material transfer electromagnet is located on the inclined surface of the first material transfer V-groove, and one end of the second material transfer electromagnet is located on the inclined surface of the second material transfer V-groove. The distance between the first and second material transfer suction seats is the same as the distance between the first transition mold and the lower mold.
[0009] As a preferred embodiment, the discharge mechanism includes a discharge rack mounted on the chassis, a conveying module mounted on the discharge rack, a conveying motor and a baffle mounted on the conveying module, a baffle cylinder mounted on the baffle, a baffle plate mounted on the baffle cylinder, a pusher and a pallet foot mounted on the discharge rack, a discharge pallet mounted on the pallet foot, a pusher cylinder mounted on the pusher rack, a pusher plate mounted on the pusher cylinder, a stacking cylinder mounted on the discharge rack, and a stacking plate mounted on the stacking cylinder. The pusher plate is placed on the discharge pallet, and one end of the discharge pallet is positioned close to the conveying module.
[0010] As a preferred embodiment, the transfer mechanism includes a transfer frame mounted on the discharge rack, a transfer cylinder mounted on the transfer frame, a mounting block mounted on the transfer cylinder, a rotary cylinder mounted on the mounting block, a transfer connecting plate mounted on the rotary cylinder, a transfer suction seat mounted on the transfer connecting plate, and a transfer electromagnet mounted on the transfer suction seat. Multiple transfer electromagnets are provided at intervals, and the transfer suction seat has a transfer V-groove. One end of each transfer electromagnet is located on the inclined surface of the transfer V-groove.
[0011] The beneficial effects of this utility model are as follows: the feeding mechanism stores the V-shaped sheet metal to be shaped; the picking mechanism transfers the V-shaped sheet metal to be shaped from the feeding mechanism to the shaping mechanism for shaping; the transferring mechanism transfers the V-shaped sheet metal to be shaped and the shaped V-shaped sheet metal; the transport mechanism transports the shaped V-shaped sheet metal to the unloading mechanism; and the unloading mechanism stacks the shaped V-shaped sheet metal and, after the stack is full, conveys it out of the machine box for workers to pick up. Through the cooperation of the above mechanisms, the feeding, shaping, and unloading of the V-shaped sheet metal to be shaped can be automated, with a high degree of automation, improved production efficiency, and guaranteed shaping accuracy and worker safety. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of a V-shaped sheet metal automated shaping device according to this utility model.
[0013] Figure 2 for Figure 1 A schematic diagram of the structure of a V-shaped sheet metal automated shaping equipment after removing the chassis.
[0014] Figure 3 for Figure 2 A schematic diagram of the feeding mechanism.
[0015] Figure 4 for Figure 2 A schematic diagram of the material handling mechanism.
[0016] Figure 5 for Figure 2 A schematic diagram of the shaping mechanism.
[0017] Figure 6 for Figure 2 A schematic diagram of the material transfer mechanism.
[0018] Figure 7 for Figure 2 A schematic diagram of the material discharge mechanism.
[0019] Figure 8 for Figure 2 A schematic diagram of the transshipment mechanism.
[0020] Reference numerals: 10. Chassis; 20. Feeding mechanism; 21. Feeding rack; 22. Rotary motor; 23. Ejector rack; 24. Ejector linear module; 25. Ejector plate; 26. Ejector component; 27. Turntable; 28. Receiving rack; 30. Picking mechanism; 31. First picking rack; 32. First picking linear module; 33. Second picking rack; 34. Second picking linear module; 35. Third picking rack; 36. Picking suction seat; 37. Picking electromagnet; 40. Shaping mechanism; 41. Shaping rack; 42. Pneumatic-hydraulic booster cylinder; 43. Fixture base plate; 44. Lower mold; 45. Guide rod; 46. Guide sleeve; 47. Pressure plate; 48. Connecting column; 49. Upper mold; 410. Buffer sleeve; 411. First transition placement mold; 412. Second transition placement mold; 50. 51. Transfer mechanism; 52. First transfer frame; 53. Transfer linear module; 54. Intermediate frame; 55. Transfer cylinder; 56. Second transfer frame; 57. First transfer suction seat; 58. Second transfer suction seat; 59. First transfer electromagnet; 60. Second transfer electromagnet; 61. Discharge mechanism; 62. Discharge frame; 63. Conveying module; 64. Conveying motor; 65. Baffle frame; 66. Baffle cylinder; 67. Baffle plate; 68. Pusher frame; 69. Pallet foot; 610. Discharge pallet; 611. Pusher cylinder; 612. Pusher plate; 613. Stacking cylinder; 70. Transfer mechanism; 71. Transfer frame; 72. Transfer cylinder; 73. Mounting block; 74. Rotary cylinder; 75. Transfer connecting plate; 76. Transfer suction seat; 77. Transfer electromagnet. Detailed Implementation
[0021] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] like Figures 1 to 8 As shown, this utility model provides an automated V-shaped sheet metal forming device, including a chassis 10, a feeding mechanism 20 installed on the chassis 10, a picking mechanism 30 installed on the feeding mechanism 20, a forming mechanism 40 installed on the chassis 10, a transferring mechanism 50 installed on the forming mechanism 40, a discharging mechanism 60 installed on the chassis 10, and a transfer mechanism 70 installed on the discharging mechanism 60. The forming mechanism 40 and the transferring mechanism 50 are both located between the transfer mechanism 70 and the picking mechanism 30. The picking mechanism 30 travels back and forth between the forming mechanism 40 and the feeding mechanism 20, and the transfer mechanism 70 travels back and forth between the forming mechanism 40 and the discharging mechanism 60. The feeding mechanism 20 stores the V-shaped sheet metal to be shaped. The picking mechanism 30 is used to transfer the V-shaped sheet metal to be shaped from the feeding mechanism 20 to the shaping mechanism 40 for shaping. The transferring mechanism 50 is used to transfer the V-shaped sheet metal to be shaped and the shaped V-shaped sheet metal. The transfer mechanism 70 is used to transfer the shaped V-shaped sheet metal to the unloading mechanism 60. The unloading mechanism 60 is used to stack the shaped V-shaped sheet metal and, after the stack is full, to convey it out of the machine box for the workers to pick up. Through the cooperation between the above mechanisms, the feeding, shaping and unloading of the V-shaped sheet metal to be shaped can be automated. The degree of automation is high, which improves production efficiency and ensures the accuracy of shaping and the safety of workers.
[0025] In this embodiment, the chassis 10 has a controller. The feeding mechanism 20, the picking mechanism 30, the shaping mechanism 40, the transferring mechanism 50, the discharging mechanism 60, and the transfer mechanism 70 are all electrically connected to the controller. The controller can control each mechanism to work and cooperate in an orderly manner.
[0026] The feeding mechanism 20 includes a feeding rack 21 mounted on the chassis 10, a rotary motor 22 and a top feeding rack 23 mounted on the feeding rack 21, a top feeding linear module 24 mounted on the top feeding rack 23, a top feeding plate 25 mounted on the top feeding linear module 24, a top feeding component 26 mounted on the top feeding plate 25, a turntable 27 mounted on the rotary motor 22, and a receiving rack 28 mounted on the turntable 27. The top feeding component 26 is matched with the receiving rack 28, and there are multiple receiving racks 28 spaced apart. The receiving rack 28 holds stacked V-shaped sheet metal to be shaped. When the picking mechanism 30 removes a certain number of V-shaped sheet metal to be shaped from the receiving rack 28, the picking mechanism 30 will not be able to reach the remaining V-shaped sheet metal to be shaped. At this time, the top feeding linear module 24 works to drive the top feeding plate 25 to move upward, which in turn drives the top feeding component 26 to move upward, thus pushing the remaining V-shaped sheet metal to be shaped. The sheet metal moves upward, allowing the material handling mechanism 30 to obtain the V-shaped sheet metal to be shaped. After all the V-shaped sheet metal to be shaped in a receiving rack 28 has been removed, the rotating motor 22 drives the turntable 27 to rotate, causing the receiving rack 28 filled with V-shaped sheet metal to be shaped to move to the material handling position. In this embodiment, the top material linear module 24 includes a top material slide mounted on the loading rack 21, a top material motor mounted on the top material slide, a top material screw mounted on the top material slide, a top material slide seat mounted on the top material screw, and a top material coupling. The output end of the top material motor is connected to the top material screw via the top material coupling. The two sides of the top material slide are slidably mounted on the top material slide, and the top material plate 25 is mounted on the top material slide. The top material motor drives the top material screw to rotate, thereby driving the top material slide seat to move on the top material screw, and thus driving the top material plate 25 to move.
[0027] The material handling mechanism 30 includes a first material handling frame 31 mounted on the loading rack 21, a first material handling linear module 32 mounted on the first material handling frame 31, a second material handling frame 33 mounted on the first material handling linear module 32, a second material handling linear module 34 mounted on the second material handling frame 33, a third material handling frame 35 mounted on the second material handling linear module 34, a material handling suction seat 36 mounted on the third material handling frame 35, and a material handling electromagnet 37 mounted on the material handling suction seat 36. Multiple material handling electromagnets 37 are arranged at intervals. The material handling suction seat 36 has a material handling V-shaped groove, and one end of the material handling electromagnet 37 is located on the inclined surface of the material handling V-shaped groove. During material handling, the first material handling linear module 32 drives the second material handling frame 33 to move. This causes the second picking linear module 34 to move, thereby moving the picking electromagnet 37 above the receiving frame 28. Then, the second picking linear module 34 moves the picking electromagnet 37 close to the V-shaped sheet metal to be shaped. Next, the picking electromagnet 37 is energized, generating magnetic force to attract the V-shaped sheet metal. Then, the second picking linear module 34 moves the picking electromagnet 37 upwards. Then, the first picking linear module 32 moves the second picking linear module 34 to the shaping mechanism 40. The second picking linear module 34 then moves the picking electromagnet 37 downwards. After reaching the designated position, the power is turned off to cancel the magnetic force, placing the V-shaped sheet metal to be shaped onto the shaping mechanism 40. This process is repeated. To automate the feeding of V-shaped sheet metal to be shaped; in this embodiment, the first material handling linear module 32 includes a first material handling slide mounted on a first material handling frame 31, a first material handling motor mounted on the first material handling slide, a first material handling lead screw rotatably mounted on the first material handling slide, a first material handling slide mounted on the first material handling lead screw, and a first material handling coupling. The output end of the first material handling motor is connected to the first material handling lead screw via the first material handling coupling. The two sides of the first material handling slide are slidably mounted on the first material handling slide. The second material handling frame 33 is mounted on the first material handling slide. The operation of the first material handling motor drives the first material handling lead screw to rotate, thereby driving the first material handling slide to move on the first material handling lead screw. The second material handling frame 33 is moved. The second material handling linear module 34 includes a second material handling slide mounted on the second material handling frame 33, a second material handling motor mounted on the second material handling slide, a second material handling lead screw rotatably mounted on the second material handling slide, a second material handling slide mounted on the second material handling lead screw, and a second material handling coupling. The output end of the second material handling motor is connected to the second material handling lead screw through the second material handling coupling. The two sides of the second material handling slide are slidably mounted on the second material handling slide. The third material handling frame 35 is mounted on the second material handling slide. The operation of the second material handling motor drives the second material handling lead screw to rotate, thereby driving the second material handling slide to move on the second material handling lead screw, and thus driving the third material handling frame 35 to move.The third picking rack 35 has a picking sleeve, and the picking suction seat 36 has a picking slide, a picking spring, and a picking guide post. One end of the picking slide is slidably mounted on the picking sleeve, and the other end of the picking slide has a picking stop. The picking spring is sleeved on the picking slide, and one end of the picking guide post is slidably mounted on the third picking rack. Multiple picking sleeves, picking slides, and picking springs are arranged in a matching manner. During picking, the picking springs will offset part of the impact force during downward movement, preventing damage to the product from the impact force.
[0028] The shaping mechanism 40 includes a shaping frame 41 mounted on the chassis 10, a pneumatic-hydraulic booster cylinder 42 and a fixture base plate 43 mounted on the shaping frame 41, a lower mold 44 and a guide rod 45 mounted on the fixture base plate 43, a guide sleeve 46 slidably mounted on the guide rod 45, a pressure plate 47 mounted on the guide sleeve 46, a detachable connecting column 48 mounted on the pressure plate 47, an upper mold 49 mounted on the pressure plate 47, a buffer sleeve 410 sleeved on the guide rod 45, and a first transition placement mold 411 and a second transition placement mold 412 mounted on the shaping frame 41. The lower mold 44 and the upper mold 49 are matched vertically. The top end of the connecting column 48 is fixedly connected to the output end of the pneumatic-hydraulic booster cylinder 42. The first transition placement mold 411 and the second transition placement mold 412 are located on both sides of the lower mold 44. The distance between the first transition placement mold 411 and the lower mold 44 is equal to the distance between the second transition placement mold 411 and the second transition placement mold 412. The distance between the transition mold 412 and the lower mold 44 is the same. There are multiple guide rods 45, guide sleeves 46 and buffer sleeves 410, which are matched with each other. The material handling mechanism 30 transfers the V-shaped sheet metal to be shaped to the first transition mold 411. Then, the material transfer mechanism 50 can transfer the V-shaped sheet metal to be shaped on the first transition mold 411 to the lower mold 44. Then, the pneumatic-hydraulic booster cylinder 42 works to drive the connecting column 48 to move down, which in turn drives the upper mold 49 to move down. In this way, the V-shaped sheet metal to be shaped placed on the lower mold 44 can be stamped and shaped. During the downward movement, the buffer sleeve 410 can buffer the impact force, protect the equipment, reduce vibration and noise, and thus extend the service life of the equipment. After stamping and shaping, the upper mold 49 is reset, and the material transfer mechanism 50 drives the shaped V-shaped sheet metal to be transferred to the second transition mold 412.
[0029] The material transfer mechanism 50 includes a first material transfer frame 51 mounted on the forming frame 41, a material transfer linear module 52 mounted on the first material transfer frame 51, an intermediate frame 53 mounted on the material transfer linear module 52, a material transfer cylinder 54 mounted on the intermediate frame 53, a second material transfer frame 55 mounted on the material transfer cylinder 54, a first material transfer suction seat 56 and a second material transfer suction seat 57 mounted on the second material transfer frame 55, a first material transfer electromagnet 58 mounted on the first material transfer suction seat 56, and a second material transfer electromagnet 59 mounted on the second material transfer suction seat 57. Multiple first material transfer electromagnets 58 and second material transfer electromagnets 59 are arranged at intervals. The first material transfer suction seat 56... A first transfer V-groove is provided, and a second transfer suction seat 57 is provided with a second transfer V-groove. One end of the first transfer electromagnet 58 is located on the inclined surface of the first transfer V-groove, and one end of the second transfer electromagnet 59 is located on the inclined surface of the second transfer V-groove. The distance between the first transfer suction seat 56 and the second transfer suction seat 57 is the same as the distance between the first transition placement mold 411 and the lower mold 44. During material transfer, the transfer cylinder 54 operates to drive the second transfer frame 55 to move downward, which in turn drives the first transfer suction seat 56 and the second transfer suction seat 57 to move downward, which in turn drives the first transfer electromagnet 58 and the second transfer electromagnet 59 to move downward, until the first transfer... When electromagnet 58 contacts the V-shaped sheet metal to be shaped and the second transfer electromagnet 59 contacts the shaped V-shaped sheet metal, they are energized to generate magnetic force, thus attracting both the V-shaped sheet metal to be shaped and the shaped sheet metal. Then, they move upwards and reset. Next, the transfer linear module 52 operates, driving the intermediate frame 53 to move, which in turn drives the transfer cylinder 54 to move, which in turn drives the second transfer frame 55 to move, which in turn drives the first transfer suction seat 56 and the second transfer suction seat 57 to move, which in turn drives the first transfer electromagnet 58 and the second transfer electromagnet 59. This process ultimately sends the V-shaped sheet metal to be shaped onto the lower mold 44 and the shaped V-shaped sheet metal onto the second mold 44. By over-placing the material on the mold 412 and repeating the above operation, the material transfer can be performed repeatedly. In this embodiment, the material transfer linear module 52 includes a material transfer slide mounted on the first material transfer frame 51, a material transfer motor mounted on the material transfer slide, a material transfer screw mounted on the material transfer slide, a material transfer slide mounted on the material transfer screw, and a material transfer coupling. The output end of the material transfer motor is connected to the material transfer screw through the material transfer coupling. The two sides of the material transfer slide are slidably mounted on the material transfer slide, and the intermediate frame 53 is mounted on the material transfer slide. When the material transfer motor works, it drives the material transfer screw to rotate, thereby driving the material transfer slide to move on the material transfer screw, and thus driving the intermediate frame 53 to move.
[0030] The discharging mechanism 60 includes a discharging rack 61 mounted on the chassis 10, a conveying module 62 mounted on the discharging rack 61, a conveying motor 63 and a baffle rack 64 mounted on the conveying module 62, a baffle cylinder 65 mounted on the baffle rack 64, a baffle plate 66 mounted on the baffle cylinder 65, a pusher rack 67 and a pallet foot 68 mounted on the discharging rack 61, a discharging pallet 69 mounted on the pallet foot 68, a pusher cylinder 610 mounted on the pusher rack 67, a pusher plate 611 mounted on the pusher cylinder 610, a stacking cylinder 612 mounted on the discharging rack 61, and a stacking plate 613 mounted on the stacking cylinder 612. The pusher plate 611 is placed on the discharging pallet 69. One end of 9 is positioned close to the conveying module 62; after the transfer mechanism 70 transfers the shaped V-shaped sheet metal to the discharge tray 69, the stacking cylinder 612 works to move the stacking plate 613 to push the shaped V-shaped sheet metal inward, and then resets it. This process is repeated to complete the stacking of the shaped V-shaped sheet metal. When a whole row is stacked, the baffle cylinder 65 works to move the baffle plate 66 upward, and then the pusher cylinder 610 works to move the pusher plate 611 to push the stacked V-shaped sheet metal onto the conveying module 62. The conveying motor 63 works to drive the conveying module 62 to work, and the stacked V-shaped sheet metal is conveyed out of the machine box 10. Then the staff can take away the stacked V-shaped sheet metal.
[0031] The transfer mechanism 70 includes a transfer frame 71 mounted on the discharge rack 61, a transfer cylinder 72 mounted on the transfer frame 71, a mounting block 73 mounted on the transfer cylinder 72, a rotary cylinder 74 mounted on the mounting block 73, a transfer connecting plate 75 mounted on the rotary cylinder 74, a transfer suction seat 76 mounted on the transfer connecting plate 75, and a transfer electromagnet 77 mounted on the transfer suction seat 76. Multiple transfer electromagnets 77 are spaced apart. The transfer suction seat 76 has a transfer V-groove, and one end of each transfer electromagnet 77 is located on the inclined surface of the transfer V-groove. The transfer connecting plate 75 has a transfer sleeve, and the transfer suction seat 76 has a transfer slide column, a transfer spring, and a transfer guide column. One end of the transfer slide column is slidably mounted on the transfer sleeve, and one end of the transfer slide column has a transfer stop. The transfer spring is sleeved on the transfer slide column, and one end of the transfer guide column is slidably mounted on the third transfer frame. Multiple transfer sleeves, transfer slide columns, and transfer springs are matched with each other. During transfer, the transfer springs will... To offset some of the impact force during downward movement and prevent damage to the product, during transfer, the transfer cylinder 72 operates, driving the mounting block 73 to move, which in turn drives the rotary cylinder 74 to move, which in turn drives the transfer connecting plate 75 to move, which in turn drives the transfer suction seat 76 to move, which in turn drives the transfer electromagnet 77 to approach the shaped V-shaped sheet metal. Then, power is applied to complete the adsorption of the shaped V-shaped sheet metal. After adsorption, it resets. Then, the rotary cylinder 74 operates, driving the transfer connecting plate 75 to rotate, which in turn drives the transfer suction seat 76 to rotate, which in turn drives the transfer electromagnet 77 to rotate, which in turn drives the shaped V-shaped sheet metal to rotate. When it rotates to be above the discharge tray 69, the transfer cylinder 72 operates, driving the mounting block 73 to move downward, which in turn drives the shaped V-shaped sheet metal to move downward. When it approaches the discharge tray 69, the power is cut off to eliminate the magnetic force, and the shaped V-shaped sheet metal falls onto the discharge tray 69 and then resets. This cycle repeats to automatically transfer the shaped V-shaped sheet metal.
[0032] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A V-shaped sheet metal automated shaping device, characterized in that, The device includes a chassis, a feeding mechanism mounted on the chassis, a picking mechanism mounted on the feeding mechanism, a shaping mechanism mounted on the chassis, a transferring mechanism mounted on the shaping mechanism, a discharging mechanism mounted on the chassis, and a transfer mechanism mounted on the discharging mechanism. The shaping mechanism and the transferring mechanism are both located between the transfer mechanism and the picking mechanism. The picking mechanism travels back and forth between the shaping mechanism and the feeding mechanism, and the transfer mechanism travels back and forth between the shaping mechanism and the discharging mechanism.
2. The V-shaped sheet metal automated shaping equipment according to claim 1, characterized in that: The feeding mechanism includes a feeding rack installed on the chassis, a rotating motor and a top feeding rack installed on the feeding rack, a top feeding linear module installed on the top feeding rack, a top feeding plate installed on the top feeding linear module, a top feeding component installed on the top feeding plate, a turntable installed on the rotating motor, and a receiving frame installed on the turntable. The top feeding component is matched with the receiving frame, and there are multiple receiving frames arranged at intervals.
3. The V-shaped sheet metal automated shaping equipment according to claim 2, characterized in that: The material handling mechanism includes a first material handling frame installed on the feeding rack, a first material handling linear module installed on the first material handling frame, a second material handling frame installed on the first material handling linear module, a second material handling linear module installed on the second material handling frame, a third material handling frame installed on the second material handling linear module, a material handling suction seat installed on the third material handling frame, and a material handling electromagnet installed on the material handling suction seat. There are multiple material handling electromagnets arranged at intervals. The material handling suction seat is provided with a material handling V-shaped groove, and one end of the material handling electromagnet is located on the inclined surface of the material handling V-shaped groove.
4. The V-shaped sheet metal automated shaping equipment according to claim 1, characterized in that: The shaping mechanism includes a shaping frame mounted on the chassis, a pneumatic-hydraulic booster cylinder and a fixture base plate mounted on the shaping frame, a lower mold and a guide rod mounted on the fixture base plate, a guide sleeve slidably mounted on the guide rod, a pressure plate mounted on the guide sleeve, a connecting column detachably mounted on the pressure plate, an upper mold mounted on the pressure plate, a buffer sleeve sleeved on the guide rod, and a first transition mold and a second transition mold mounted on the shaping frame. The lower mold and the upper mold are matched vertically. The top end of the connecting column is fixedly connected to the output end of the pneumatic-hydraulic booster cylinder. The first transition mold and the second transition mold are located on both sides of the lower mold. The distance between the first transition mold and the lower mold and the distance between the second transition mold and the lower mold are the same. There are multiple guide rods, guide sleeves, and buffer sleeves that are matched with each other.
5. The V-shaped sheet metal automated shaping equipment according to claim 4, characterized in that: The material transfer mechanism includes a first material transfer frame mounted on the forming frame, a material transfer linear module mounted on the first material transfer frame, an intermediate frame mounted on the material transfer linear module, a material transfer cylinder mounted on the intermediate frame, a second material transfer frame mounted on the material transfer cylinder, a first material transfer suction seat and a second material transfer suction seat mounted on the second material transfer frame, a first material transfer electromagnet mounted on the first material transfer suction seat, and a second material transfer electromagnet mounted on the second material transfer suction seat. Multiple first and second material transfer electromagnets are provided and spaced apart. The first material transfer suction seat has a first material transfer V-groove, and the second material transfer suction seat has a second material transfer V-groove. One end of the first material transfer electromagnet is located on the inclined surface of the first material transfer V-groove, and one end of the second material transfer electromagnet is located on the inclined surface of the second material transfer V-groove. The distance between the first and second material transfer suction seats is the same as the distance between the first transition mold and the lower mold.
6. The V-shaped sheet metal automated shaping equipment according to claim 1, characterized in that: The discharge mechanism includes a discharge rack installed on the chassis, a conveying module installed on the discharge rack, a conveying motor and a baffle installed on the conveying module, a baffle cylinder installed on the baffle, a baffle plate installed on the baffle cylinder, a pusher and a pallet foot installed on the discharge rack, a discharge pallet installed on the pallet foot, a pusher cylinder installed on the pusher, a pusher plate installed on the pusher, a stacking cylinder installed on the discharge rack, and a stacking plate installed on the stacking cylinder. The pusher is placed on the discharge pallet, and one end of the discharge pallet is positioned close to the conveying module.
7. The V-shaped sheet metal automated shaping equipment according to claim 6, characterized in that: The transfer mechanism includes a transfer frame installed on the discharge rack, a transfer cylinder installed on the transfer frame, a mounting block installed on the transfer cylinder, a rotary cylinder installed on the mounting block, a transfer connecting plate installed on the rotary cylinder, a transfer suction seat installed on the transfer connecting plate, and a transfer electromagnet installed on the transfer suction seat. There are multiple transfer electromagnets arranged at intervals. The transfer suction seat is provided with a transfer V-shaped groove, and one end of the transfer electromagnet is located on the inclined surface of the transfer V-shaped groove.