Wire winding machine with protection function

Abstract

The utility model relates to the technical field of wire winding machines, and discloses a wire winding machine with a protection function, which comprises a bottom plate, the back side of the top of the bottom plate is fixedly connected with an adjusting box, the top of the back side of the inner cavity of the adjusting box is movably connected with a gear, the front side of the inner cavity of the adjusting box is movably connected with a toothed plate, and the gear is meshed with the toothed plate through teeth. And the top of the toothed plate is fixedly connected with a connecting plate. According to the wire winding machine with the protection function, the output end of a first servo motor drives a gear to rotate, the gear drives a toothed plate to move up and down under the action of tooth meshing in the rotating process, the toothed plate drives a connecting plate to move up and down, and the connecting plate drives a transparent visible protective cover to move up and down; and dynamic shielding of the processing area is realized. By means of the linkage design, the protection position can be automatically adjusted when equipment runs, operators are prevented from making contact with dangerous areas, visibility and convenience in the machining process are guaranteed, and safety and operation efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the field of wire winding machine technology, specifically a wire winding machine with protective functions. Background Technology

[0002] A wire winding machine is a mechanical device used to wind metal wires, coils, or other flexible materials into spiral, mesh, or other complex structures according to specific rules. It is widely used in industries such as spring manufacturing, cable braiding, and filter element processing. Its core working principle is that the coordinated movement of a precisely controlled rotating shaft and a wire feeding mechanism allows the wire to be evenly wound onto a mandrel or frame with a preset pitch, diameter, and number of layers. Modern wire winding machines mostly adopt CNC systems, allowing programmable adjustment of parameters such as speed, tension, and winding angle, achieving automated production while maintaining high efficiency and precision. Some models are also equipped with visual inspection or laser rangefinders to ensure product quality.

[0003] During the operation of a wire winding machine, the high-speed rotating wire winding shaft and transmission components are completely exposed. If operators are not careful, their sleeves or gloves may get caught in the mechanical gaps, causing injury. Simultaneously, due to the centrifugal force generated during operation, broken metal wires or splashed lubricating oil may be ejected in all directions, threatening not only the operator's face and eyes but also potentially contaminating the working environment. Furthermore, the open structure allows fiber debris and dust generated during processing to easily disperse, affecting workshop air quality and potentially harming workers' health with long-term inhalation. The noise from the operating machinery is also more pronounced due to the lack of insulation, increasing operator fatigue. More seriously, if foreign objects accidentally fall into the operating equipment, it may cause mechanical jamming or component breakage, further exacerbating safety hazards. These potential risks not only increase the probability of accidents but also make equipment maintenance and cleaning more difficult, ultimately impacting production efficiency and operational safety.

[0004] To address the aforementioned issues, we have made improvements and proposed a wire winding machine with protective features. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a wire winding machine with protective function, including a base plate, an adjustment box fixedly connected to the back side of the top of the base plate, a gear movably connected to the top of the back side of the inner cavity of the adjustment box, a toothed plate movably connected to the front side of the inner cavity of the adjustment box, and the gear and the toothed plate meshing with each other through teeth, a connecting plate fixedly connected to the top of the toothed plate, a transparent and visible protective cover fixedly connected to the end of the connecting plate away from the toothed plate, and a first servo motor for driving the gear to rotate fixedly connected to the left side of the adjustment box, the output end of the first servo motor being fixedly connected to the middle end of the left side of the gear.

[0006] Preferably, a sliding groove is provided on the front side of the inner wall of the regulating box, and a slider is fixedly connected to the bottom of the front side of the toothed plate, with the back side of the slider slidably connected to the inner cavity of the sliding groove.

[0007] Preferably, the top of the regulating box has a through slot, and the top of the toothed plate extends through the inner cavity of the through slot and to the top of the regulating box.

[0008] Preferably, a fixing frame is fixedly connected to the back side of the top of the base plate, a winding roller is snapped into the inner side of the fixing frame, and the winding roller is movably connected to the inner side of the fixing frame. A stepper motor for driving the winding roller to rotate is fixedly connected to the left side of the fixing frame.

[0009] Preferably, a fixing seat is fixedly connected to the front side of the top of the base plate, a second servo motor is fixedly connected to the left side of the fixing seat, a screw is fixedly connected to the output end of the second servo motor, a screw sleeve is threadedly connected to the surface of the screw, and a limit frame is fixedly connected to the top of the screw sleeve.

[0010] Preferably, a fixing rod is fixedly connected to both the front and back sides of the inner side of the fixing base, the outer side of the screw sleeve is slidably connected to the inner cavity of the fixing rod, and a wire groove is provided at the bottom of the front surface of the transparent visible protective cover.

[0011] Compared with the prior art, this utility model provides a wire winding machine with protective function, which has the following features:

[0012] Beneficial effects:

[0013] 1. This protective wire winding machine uses the output of a first servo motor to drive a gear. During rotation, the gear's teeth mesh to move a gear plate up and down, which in turn moves a connecting plate up and down. The connecting plate then moves a transparent, visible protective cover up and down, dynamically shielding the processing area. This interconnected design automatically adjusts the protective position during operation, preventing operators from contacting hazardous areas while ensuring visibility and convenience during processing, thus improving safety and operational efficiency.

[0014] 2. This wire winding machine with protective function can effectively improve the stability of the toothed plate during the up and down movement by setting a sliding groove and a slider. The output end of the second servo motor drives the screw to rotate. During the rotation of the screw, the screw uses the thread to drive the screw sleeve to move horizontally, which can guide the wire and improve the stability during the wire winding process. By setting a fixing rod, the stability of the screw sleeve during the horizontal movement can be effectively improved. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0018] Figure 3 This is a cross-sectional view of the regulating box of this utility model from the left view.

[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the present invention from a top view.

[0020] Figure 5 This is a schematic diagram of the structure of the screw sleeve of this utility model from the left view.

[0021] The components include: 1. Base plate; 2. Adjustment box; 3. Transparent protective cover; 4. Wire groove; 5. First servo motor; 6. Connecting plate; 7. Gear; 8. Tooth plate; 9. Slide groove; 10. Slider; 11. Through groove; 12. Fixing frame; 13. Stepper motor; 14. Wire winding roller; 15. Fixing seat; 16. Second servo motor; 17. Screw; 18. Screw sleeve; 19. Fixing rod; 20. Limiting frame. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5A protective winding machine includes a base plate 1. An adjustment box 2 is fixedly connected to the back side of the top of the base plate 1. A gear 7 is movably connected to the top of the back side of the inner cavity of the adjustment box 2. A toothed plate 8 is movably connected to the front side of the inner cavity of the adjustment box 2, and the gear 7 and the toothed plate 8 are meshed by teeth. A connecting plate 6 is fixedly connected to the top of the toothed plate 8. A transparent protective cover 3 is fixedly connected to the end of the connecting plate 6 away from the toothed plate 8. A first servo motor 5 for driving the gear 7 to rotate is fixedly connected to the left side of the adjustment box 2. The output end of the first servo motor 5 is fixedly connected to the middle end of the left side of the gear 7. A sliding groove 9 is opened on the front side of the inner wall of the adjustment box 2. A slider 10 is fixedly connected to the bottom of the front side of the toothed plate 8. The back side of the slider 10 is slidably connected to the inner cavity of the sliding groove 9. A through groove 11 is opened through the top of the adjustment box 2. The top of the toothed plate 8 passes through the inner cavity of the through groove 11 and extends to the top of the adjustment box 2.

[0024] Through the above technical solution, the output end of the first servo motor 5 drives the gear 7 to rotate. During the rotation, the gear 7 uses the meshing action of its teeth to drive the gear plate 8 to move up and down. The gear plate 8 drives the connecting plate 6 to move up and down, and the connecting plate 6 drives the transparent visible protective cover 3 to move up and down, thus achieving dynamic shielding of the processing area. This linkage design can automatically adjust the protective position during equipment operation, which not only avoids operators from contacting dangerous areas, but also ensures the visibility and convenience of the processing process, improving safety and operational efficiency. By setting the slide groove 9 and the slider 10, the stability of the gear plate 8 during the up and down movement can be effectively improved.

[0025] Specifically, a fixing frame 12 is fixedly connected to the back side of the top of the base plate 1. A winding roller 14 is snapped into the inner side of the fixing frame 12, and the winding roller 14 is movably connected to the inner side of the fixing frame 12. A stepper motor 13 for driving the winding roller 14 to rotate is fixedly connected to the left side of the fixing frame 12. A fixing seat 15 is fixedly connected to the front side of the top of the base plate 1. A second servo motor 16 is fixedly connected to the left side of the fixing seat 15. A screw 17 is fixedly connected to the output end of the second servo motor 16. A threaded sleeve 18 is threaded onto the surface of the screw 17. A limit frame 20 is fixedly connected to the top of the threaded sleeve 18. A fixing rod 19 is fixedly connected to both the front and back sides of the inner side of the fixing seat 15. The outer side of the threaded sleeve 18 is slidably connected to the inner cavity of the fixing rod 19. A wire groove 4 is opened at the bottom of the front surface of the transparent and visible protective cover 3.

[0026] Through the above technical solution, the output end of the second servo motor 16 drives the screw 17 to rotate. During the rotation, the screw 17 uses the thread to drive the screw sleeve 18 to move horizontally, which can guide the wire and improve the stability during the winding process. By setting the fixing rod 19, the stability of the screw sleeve 18 during horizontal movement can be effectively improved.

[0027] In operation, the output of the first servo motor 5 drives the gear 7 to rotate. During rotation, the gear 7 uses the meshing of its teeth to move the gear plate 8 up and down. The gear plate 8 then moves the connecting plate 6 up and down, which in turn moves the transparent protective cover 3 up and down, thus dynamically shielding the processing area. This linkage design automatically adjusts the protective position during equipment operation, preventing operators from contacting dangerous areas while ensuring visibility and convenience during processing, thereby improving safety and operational efficiency. (The above describes the entire working process of the device; any content not described in detail in this specification is prior art known to those skilled in the art.)

[0028] In the description of this utility model, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A wire winding machine with protective function, including a base plate (1), characterized in that: An adjustment box (2) is fixedly connected to the back side of the top of the base plate (1). A gear (7) is movably connected to the top of the back side of the inner cavity of the adjustment box (2). A toothed plate (8) is movably connected to the front side of the inner cavity of the adjustment box (2). The gear (7) and the toothed plate (8) mesh with each other through teeth. A connecting plate (6) is fixedly connected to the top of the toothed plate (8). A transparent protective cover (3) is fixedly connected to the end of the connecting plate (6) away from the toothed plate (8). A first servo motor (5) for driving the gear (7) to rotate is fixedly connected to the left side of the adjustment box (2). The output end of the first servo motor (5) is fixedly connected to the middle end of the left side of the gear (7).

2. The wire winding machine with protective function according to claim 1, characterized in that: The front side of the inner wall of the regulating box (2) is provided with a sliding groove (9), and a slider (10) is fixedly connected to the bottom of the front side of the toothed plate (8). The back side of the slider (10) is slidably connected to the inner cavity of the sliding groove (9).

3. The wire winding machine with protective function according to claim 1, characterized in that: The top of the regulating box (2) is provided with a through groove (11), and the top of the toothed plate (8) extends through the inner cavity of the through groove (11) and extends to the top of the regulating box (2).

4. The wire winding machine with protective function according to claim 1, characterized in that: A fixing frame (12) is fixedly connected to the back side of the top of the base plate (1). A winding roller (14) is snapped into the inner side of the fixing frame (12), and the winding roller (14) is movably connected to the inner side of the fixing frame (12). A stepper motor (13) for driving the winding roller (14) to rotate is fixedly connected to the left side of the fixing frame (12).

5. The wire winding machine with protective function according to claim 1, characterized in that: A fixed base (15) is fixedly connected to the front side of the top of the base plate (1). A second servo motor (16) is fixedly connected to the left side of the fixed base (15). A screw (17) is fixedly connected to the output end of the second servo motor (16). A screw sleeve (18) is threadedly connected to the surface of the screw (17). A limit frame (20) is fixedly connected to the top of the screw sleeve (18).

6. The wire winding machine with protective function according to claim 5, characterized in that: The front and back sides of the inner side of the fixed base (15) are fixedly connected to a fixed rod (19), and the outer side of the screw sleeve (18) is slidably connected to the inner cavity of the fixed rod (19). A wire groove (4) is opened at the bottom of the front surface of the transparent visible protective cover (3).

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