Accurate cutting device for wire and cable production

Abstract

The utility model relates to the technical field of cutting equipment for cables, and discloses a precise cutting device for wire and cable production, the precise cutting device comprises a mounting frame and a conveying belt, a motor is fixedly mounted on the back surface of the mounting frame, and two transmission rollers are rotatably connected to the inner wall of the mounting frame. According to the precise cutting device for electric wire and cable production, by arranging the conveying belt, the industrial camera, a baffle, an alarm lamp and other components, a cut cable falls on the conveying belt, the cable is conveyed through the transmission roller and the conveying belt, limiting is conducted through the guide plate and the baffle, the industrial camera is arranged to collect a cable image, and the image is processed and calculated; the measured length is compared with a preset value, whether the cable is qualified or not is judged, when the product is unqualified, an alarm lamp is triggered, an operator is warned, the length of the cut cable can be monitored, the size deviation product is intercepted in real time, the defective product is prevented from flowing into the next procedure, the batch scrap risk is reduced, the cut length is prevented from being too long or too short, and the product percent of pass is guaranteed.

Description

Technical Field

[0001] This application relates to the technical field of cable cutting equipment, specifically a precision cutting device for wire and cable production. Background Technology

[0002] The cutting device for wire and cable production is a professional piece of equipment used to precisely cut wires and cables during the processing of wires and cables. Its core function is to achieve efficient and accurate cable cutting to meet different production needs. The device uses a drive mechanism to push the cutting blade to complete the cutting. With the development of industrial automation, modern cutting devices are gradually integrating intelligent control systems to realize real-time monitoring of production data and dynamic adjustment of parameters, further promoting the upgrading of wire and cable production towards precision and efficiency.

[0003] However, in practical use, the existing technology lacks a mechanism to detect the length of the cut cable, which can easily lead to the cable being too long or too short after cutting. This makes it impossible to prevent defective products from flowing into the next process, increasing the risk of batch scrapping and causing a decrease in the product qualification rate. Summary of the Invention

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this application provides a precision cutting device for wire and cable production. This device features the ability to monitor the length of the cut cable, intercept products with dimensional deviations in real time, prevent defective products from flowing into the next process, reduce the risk of batch scrapping, prevent the cut length from being too long or too short, and ensure product qualification rate. It solves the problem that existing technologies lack a mechanism to detect the length of the cut cable, which easily leads to cables being too long or too short after cutting, making it impossible to prevent defective products from flowing into the next process, increasing the risk of batch scrapping, and causing a decrease in product qualification rate.

[0006] To achieve the above objectives, this application provides the following technical solution: a precision cutting device for wire and cable production, comprising a mounting frame and a conveyor belt. A motor is fixedly mounted on the back of the mounting frame, and two transmission rollers are rotatably connected to the inner wall of the mounting frame. The output shaft of the motor is fixedly connected to the back of the corresponding transmission roller, and each transmission roller is connected to the conveyor belt. A support frame is fixedly connected to the outer surface of the mounting frame, and an industrial camera is fixedly mounted on the inner wall of the support frame. The industrial camera integrates an algorithm and a control unit. An alarm light is fixedly mounted on the upper surface of the support frame, and a fixing frame is fixedly connected to the outer surface of the support frame. A telescopic rod is fixedly mounted on the inner wall of the fixing frame, and a baffle is fixedly mounted on the output end of the telescopic rod. Two guide plates are fixedly connected to the upper surface of the mounting frame.

[0007] The above solution aims to monitor the length of the cut cable, intercept products with dimensional deviations in real time, prevent defective products from flowing into the next process, reduce the risk of batch scrap, prevent the cut length from being too long or too short, and ensure the product qualification rate. The cut cable automatically falls onto a conveyor belt, and a motor drives a transmission roller to rotate. The connection between the transmission roller and the conveyor belt allows the cut cable to be transported. A guide plate gathers the cable, and a baffle limits its position. An industrial camera is installed on the inner wall of the support frame to capture cable images. The algorithm and control unit inside the industrial camera process and calculates the captured images, comparing the measured length with a preset value to determine if it is qualified. When the product is qualified, a telescopic rod is activated, causing the baffle to rise, and the transmission roller and conveyor belt continue to transport the cable. When the product is unqualified, an alarm light is triggered to alert the operator. This device enables the monitoring of the length of the cut cable, real-time interception of products with dimensional deviations, prevention of defective products from flowing into the next process, reduction of the risk of batch scrap, and prevention of the cut length from being too long or too short, ensuring the product qualification rate.

[0008] Furthermore, the left side of the mounting bracket is fixedly connected to the body, and the front side of the body is fixedly mounted with an inclined plate.

[0009] With the above solution, the machine body is set on the left side of the mounting frame, and the mounting frame and the machine body are fixed together to fix the mounting frame. The inclined plate is installed on the front of the machine body, and the inclined plate can facilitate the guidance of the cut cable to the conveyor belt.

[0010] Furthermore, a traction module is provided on the front of the machine body, and a guide cylinder is installed on the front of the machine body.

[0011] The above solution involves setting a traction module on the front of the machine body, which has four traction wheels. A drive assembly is located at the rear of the traction module and inside the machine body. The connection between the drive assembly and the traction module enables the traction module to pull the cable. A guide cylinder is set on the front of the machine body, and a drive assembly is also set behind the guide cylinder. The drive assembly is installed inside the machine body and enables the guide cylinder to rotate at a certain angle, guiding the cable to the cutting position.

[0012] Furthermore, a cutting module is fixedly installed on the front of the machine body.

[0013] The above solution places the cutting module on the front of the machine body. The cutting module is existing technology. By setting up a drive component to connect with the cutting blade, it can cut the incoming cable.

[0014] Furthermore, a guide module is provided on the front of the body.

[0015] The above solution involves installing the guide module on the front of the machine body. The guide module has two guide wheels. By setting a drive component at the rear of the guide module, the guide wheels can rotate in both directions, thereby enabling the traction of the cut cable.

[0016] Furthermore, a mounting rod is fixedly connected to the left side of the machine body, and a set of rollers arranged at equal intervals are rotatably connected to the front of the mounting rod.

[0017] The above scheme involves installing the mounting rod on the left side of the machine body and setting a fixed connection between the mounting rod and the machine body to achieve the installation of the mounting rod. Multiple rollers are set on the front of the mounting rod and set as a rotatable connection to achieve the limiting of the rollers.

[0018] Furthermore, two connecting arms are fixedly connected to the upper surface of the mounting rod, and an adjusting bolt is threaded onto the inner wall of each connecting arm.

[0019] The above method involves installing the connecting arm on the upper surface of the mounting rod and installing the adjusting bolt on the inner wall of the corresponding connecting arm. The adjusting bolt is then connected to the corresponding connecting arm using a threaded connection. Rotating the adjusting bolt allows it to rise and fall.

[0020] Furthermore, each of the adjusting bolts is rotatably connected to a mounting block at its bottom end, and each mounting block is rotatably connected to two rollers arranged at equal intervals on its front side.

[0021] With the above scheme, the mounting block is installed at the bottom of the adjusting bolt, and a rotatable connection is set up. Roller 2 is connected to the front of the mounting block. By rotating the adjusting bolt, the distance between roller 2 and roller 1 can be adjusted. Roller 1 and roller 2 facilitate cable guidance.

[0022] Beneficial effects

[0023] The precise cutting device for wire and cable production is equipped with components such as a conveyor belt, an industrial camera, a baffle, and an alarm light. The cut cable falls on the conveyor belt, and the driving roller rotates through the motor. The cut cable is transmitted through the driving roller and the conveyor belt. It is limited by the guide plate and the baffle. The industrial camera is set to collect the cable image, and the collected image is processed and calculated through an algorithm and a control unit. The measured length is compared with the preset value to determine whether it is qualified. When the product is qualified, the telescopic rod is activated to raise the baffle, and it is continuously transmitted through the conveyor belt. When the product is unqualified, the alarm light is triggered to warn the operator. It can monitor the length of the cut cable, intercept products with dimensional deviations in real time, avoid defective products from flowing into the next process, reduce the risk of batch rejection, prevent the cut length from being too long or too short, ensure the product qualification rate, and make the mounting block rise and fall by rotating the adjustment bolt, so that the second roller can rise and fall, facilitating the adjustment of the distance between the second roller and the first roller and guiding the cable. Brief Description of the Drawings

[0024] Figure 1 It is the overall three-dimensional structure diagram of the present application;

[0025] Figure 2 It is the overall front view structure diagram of the present application;

[0026] Figure 3 It is the structure diagram of the connection relationship between the body of the present application and the traction module;

[0027] Figure 4 It is the structure diagram of the connection relationship between the adjustment bolt and the mounting block of the present application;

[0028] Figure 5 It is the structure diagram of the connection relationship between the driving roller and the conveyor belt of the present application.

[0029] In the figure:

[0030] 1. Mounting frame; 2. Motor; 3. Driving roller; 4. Conveyor belt; 5. Support frame; 6. Industrial camera; 7. Fixed frame; 8. Telescopic rod; 9. Baffle; 10. Guide plate; 11. Inclined plate; 12. Body; 13. Traction module; 14. Guide cylinder; 15. Cutting module; 16. Guide module; 17. Mounting rod; 18. Connecting arm; 19. Adjustment bolt; 20. Mounting block; 21. Second roller; 22. First roller; 23. Alarm light. Detailed Description of the Embodiment

[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] Please see Figure 1 , Figure 2 and Figure 5 This embodiment of a precision cutting device for wire and cable production includes a mounting frame 1 and a conveyor belt 4. A motor 2 is fixedly mounted on the back of the mounting frame 1. Two transmission rollers 3 are rotatably connected to the inner wall of the mounting frame 1. The output shaft of the motor 2 is fixedly connected to the back of the corresponding transmission roller 3. Each transmission roller 3 is connected to the conveyor belt 4. A support frame 5 is fixedly connected to the outer surface of the mounting frame 1. An industrial camera 6 is fixedly mounted on the inner wall of the support frame 5. The industrial camera 6 integrates an algorithm and control unit. An alarm light 23 is fixedly mounted on the upper surface of the support frame 5. A fixing frame 7 is fixedly connected to the outer surface of the support frame 5. A telescopic rod 8 is fixedly mounted on the inner wall of the fixing frame 7. A baffle 9 is fixedly mounted on the output end of the telescopic rod 8. Two guide plates 10 are fixedly connected to the upper surface of the mounting frame 1.

[0033] Please see Figure 1 , Figure 2 and Figure 3 The machine body 12 is fixedly connected to the left side of the mounting frame 1. An inclined plate 11 is fixedly installed on the front side of the machine body 12. The machine body 12 is set on the left side of the mounting frame 1, and the mounting frame 1 and the machine body 12 are fixed to achieve the fixation of the mounting frame 1. The inclined plate 11 is installed on the front side of the machine body 12. The inclined plate 11 can facilitate the guidance of the cut cable to the conveyor belt 4.

[0034] Please see Figure 1 , Figure 2 and Figure 3 A traction module 13 is provided on the front of the machine body 12, and a guide cylinder 14 is installed on the front of the machine body 12. The traction module 13 has four traction wheels, and a drive assembly is provided at the rear of the traction module 13. The drive assembly is located inside the machine body 12. Through the connection between the drive assembly and the traction module 13, the traction module 13 can pull the cable. The guide cylinder 14 is provided on the front of the machine body 12, and a drive assembly is also provided at the rear of the guide cylinder 14. The drive assembly is installed inside the machine body 12. Through the drive assembly, the guide cylinder 14 can rotate a certain angle, and the guide cylinder 14 can guide the cable to the cutting position.

[0035] Please see Figure 1 , Figure 2and Figure 3 A cutting module 15 is fixedly installed on the front of the machine body 12. The cutting module 15 is a prior art technology. It is connected to the cutting blade by setting a drive component and can cut the incoming cable.

[0036] Please see Figure 1 and Figure 3 The front of the body 12 is provided with a guide module 16. The guide module 16 is installed on the front of the body 12. The guide module 16 has two guide wheels. By setting a drive component at the rear of the guide module 16, the guide wheels can be rotated in both directions, thereby enabling the cutting of the cable.

[0037] Please see Figure 1 , Figure 2 and Figure 4 A mounting rod 17 is fixedly connected to the left side of the body 12. Rollers 22 arranged at equal intervals are rotatably connected to the front of the mounting rod 17. The mounting rod 17 is installed on the left side of the body 12, and the mounting rod 17 and the body 12 are fixedly connected to achieve the installation of the mounting rod 17. Multiple rollers 22 are provided on the front of the mounting rod 17 and are rotatably connected to achieve the limiting of the rollers 22.

[0038] Please see Figure 4 Two connecting arms 18 are fixedly connected to the upper surface of the mounting rod 17. Each connecting arm 18 has an adjusting bolt 19 threadedly connected to its inner wall. The connecting arm 18 is installed on the upper surface of the mounting rod 17, and the adjusting bolt 19 is installed on the inner wall of the corresponding connecting arm 18. The adjusting bolt 19 is connected to the corresponding connecting arm 18 in a threaded connection. The adjusting bolt 19 can be raised and lowered by rotating it.

[0039] Please see Figure 4 Each adjusting bolt 19 has a mounting block 20 rotatably connected to its bottom end, and each mounting block 20 has rollers 21 arranged at equal intervals rotatably connected to its front side. The mounting block 20 is installed on the bottom end of the adjusting bolt 19, which is configured as a rotatable connection, and the rollers 21 are connected to the front side of the mounting block 20. By rotating the adjusting bolt 19, the distance between rollers 21 and rollers 22 can be adjusted. The rollers 22 and 21 facilitate the guidance of the cable.

[0040] This embodiment describes a precision cutting device for wire and cable production. It includes a conveyor belt 4, an industrial camera 6, a baffle 9, and an alarm light 23. The cut cable falls onto the conveyor belt 4, and a motor 2 rotates a transmission roller 3. The transmission roller 3 and the conveyor belt 4 transport the cut cable. The guide plate 10 and the baffle 9 limit the movement. The industrial camera 6 captures cable images, and an algorithm and control unit process and calculate the images, comparing the measured length with a preset value to determine if it is qualified. If the product is qualified, the telescopic rod 8 is activated, causing the baffle 9 to rise, and the cable continues to be transported via the conveyor belt 4. If the product is unqualified, the alarm light 23 is triggered to alert the operator. This device can monitor the length of the cut cable, intercepting products with dimensional deviations in real time, preventing defective products from flowing into the next process, reducing the risk of batch scrap, and preventing the cut length from being too long or too short, thus ensuring a high product qualification rate. Rotating the adjusting bolt 19 allows the mounting block 20 to rise and fall, which in turn allows the roller 21 to rise and fall, facilitating the adjustment of the distance between roller 21 and roller 22, and facilitating cable guidance.

[0041] It should be noted that the industrial camera 6 has an integrated algorithm and control unit that can process and calculate the images captured by the industrial camera 6, compare the measured length with the preset value, and determine whether the cut cable is qualified. The telescopic rod 8 is electrically driven, and the guide plate 10 is made of lightweight plastic plate and is only used to guide the cable to prevent the cable from bending excessively.

[0042] The working principle of the above embodiments is as follows:

[0043] First, the cable is passed sequentially between roller 22 and roller 21, pulled by traction module 13, and transported to cutting module 15 via guide cylinder 14. Cutting module 15 cuts the cable, and guide module 16 guides the cut cable. When stripping the insulation from both ends of the cable is required, guide module 16 allows the cut cable to flow back a short distance. Cutting module 15 then cuts the surface cable sheath. The cut cable then flows onto conveyor belt 4 via inclined plate 11. Motor 2 rotates drive roller 3, and the connection between drive roller 3 and conveyor belt 4 allows the cut cable to be transported... Guide plate 10 and baffle 9 limit the cable. Industrial camera 6 captures cable images. Then, the captured images are processed and calculated by the algorithm and control unit. The measured length is compared with the preset value to determine whether it is qualified. When the product is qualified, the telescopic rod 8 is activated to raise the baffle 9. The cable is then conveyed through the transmission roller 3 and conveyor belt 4. When the product is unqualified, the alarm light 23 is triggered to warn the operator. This device can monitor the length of the cut cable, intercept products with size deviation in real time, prevent defective products from flowing into the next process, reduce the risk of batch scrap, prevent the cut length from being too long or too short, and ensure the product qualification rate.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0045] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A precision cutting device for wire and cable production, comprising a mounting frame (1) and a conveyor belt (4), characterized in that: A motor (2) is fixedly mounted on the back of the mounting frame (1). Two transmission rollers (3) are rotatably connected to the inner wall of the mounting frame (1). The output shaft of the motor (2) is fixedly connected to the back of the corresponding transmission roller (3). Each transmission roller (3) is connected to the conveyor belt (4). A support frame (5) is fixedly connected to the outer surface of the mounting frame (1). An industrial camera (6) is fixedly mounted on the inner wall of the support frame (5). An algorithm and control unit are integrated inside the industrial camera (6). An alarm light (23) is fixedly mounted on the upper surface of the support frame (5). A fixing frame (7) is fixedly connected to the outer surface of the support frame (5). A telescopic rod (8) is fixedly mounted on the inner wall of the fixing frame (7). A baffle (9) is fixedly mounted on the output end of the telescopic rod (8). Two guide plates (10) are fixedly connected to the upper surface of the mounting frame (1).

2. The precision cutting device for wire and cable production according to claim 1, characterized in that: The mounting bracket (1) is fixedly connected to the body (12) on the left side, and the body (12) is fixedly mounted with a slant plate (11) on the front side.

3. The precision cutting device for wire and cable production according to claim 2, characterized in that: The front of the body (12) is provided with a traction module (13) and a guide cylinder (14) is installed on the front of the body (12).

4. The precision cutting device for wire and cable production according to claim 2, characterized in that: A cutting module (15) is fixedly installed on the front of the body (12).

5. The precision cutting device for wire and cable production according to claim 2, characterized in that: A guide module (16) is provided on the front of the body (12).

6. The precision cutting device for wire and cable production according to claim 2, characterized in that: A mounting rod (17) is fixedly connected to the left side of the body (12), and a set of rollers (22) arranged at equal intervals are rotatably connected to the front of the mounting rod (17).

7. The precision cutting device for wire and cable production according to claim 6, characterized in that: The upper surface of the mounting rod (17) is fixedly connected to two connecting arms (18), and the inner wall of each connecting arm (18) is threaded with an adjusting bolt (19).

8. The precision cutting device for wire and cable production according to claim 7, characterized in that: Each of the adjusting bolts (19) has a mounting block (20) rotatably connected to its bottom end, and each of the mounting blocks (20) has rollers (21) arranged at equal intervals rotatably connected to its front side.

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