Wire feeding device for copper lead heading machine

By designing the wire feeding guide structure and the wire exit structure, the problems of inconvenient wire feeding wheel replacement and inaccurate guidance were solved, achieving stable limiting of the wire feeding wheel and precise guidance of the copper wire, thereby improving the wire feeding efficiency and product quality of the copper lead heading machine.

CN224254107UActive Publication Date: 2026-05-19DALIAN JIAYI ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DALIAN JIAYI ELECTRONICS CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing copper lead-heading machine's wire feeding device is not convenient for replacing and limiting the wire feeding wheel, and lacks a guiding structure, resulting in inaccurate wire feeding.

Method used

A wire feeding device including a wire feeding guide structure and a wire output structure was designed. The device uses a limiting plate and a limiting ring to limit the wire winding wheel, and achieves precise guidance of the copper wire through the contact rotation of the lower wheel and the upper wheel.

Benefits of technology

It enables convenient replacement of the wire feeding wheel and improves the stability and accuracy of copper wire output, thereby enhancing the wire feeding efficiency and product quality of the heading machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of copper lead heading machines, and particularly relates to a wire feeding device for a copper lead heading machine, which comprises a supporting leg, a wire feeding guide structure arranged on the left side of the top of the supporting leg, a wire outlet structure arranged in the middle of the top surface of the supporting leg, and a heading structure arranged on the right side of the top of the supporting leg. The wire feeding guide structure comprises a wire feeding unit and a guide unit, the guide unit is mounted on the right side of the top of the wire feeding unit, the wire feeding unit comprises a wheel carrier, a limiting strip is mounted at the top of the wheel carrier, a limiting plate is connected to the outer surface of the limiting strip, a wire reel is connected to the middle of the bottom of the limiting plate, and a fixing bolt is mounted in the middle of the top of the limiting plate close to the left end. According to the wire feeding device for the copper lead heading machine, through the arrangement of the wire feeding structure and the installation of the limiting plate, the wire winding wheel can be conveniently replaced while the wire winding wheel is limited, meanwhile, the wire outlet direction is limited through the first limiting ring, the wire outlet direction is secondarily limited through the second limiting ring, and wire outlet is more stable.
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Description

Technical Field

[0001] This utility model relates to the technical field of copper lead wire heading machines, specifically a wire feeding device for a copper lead wire heading machine. Background Technology

[0002] With the development of technology, electronic components are being used more and more, such as diodes and capacitors. Leads are the wires that extend from the inside out of electronic components. The length, precision, and flatness of the lead surface directly affect the product quality of molded electronic components.

[0003] After the wire is formed, the cutting device needs to be controlled to cut the wire. However, when using the traditional cutting device, the clamping block mold holding the wire needs to be opened before the cutting device is controlled to cut it. This method is cumbersome and makes it difficult to control the accuracy of the lead wire length, which affects the quality of the product.

[0004] As disclosed in Chinese Patent CN218982991U, a wire heading machine straightens the wire by feeding it into a straightening device, then feeding it into a wire feeding device. When the wire passes through a cutting mechanism and reaches a suitable length, a motor, a second rotating wheel, and a belt drive a large rotating wheel to rotate, which in turn drives a rotating rod to rotate cams one and two. First, cam two contacts a third rotating wheel on the side away from the threaded rod, causing a lever mounted above it to move a fixed block on one side forward. This moves the moving block forward, causing the heading device to head the wire. Then, a reset spring is used. Spring 2 resets the wire, while cam 1 contacts wheel 1. Through connecting rod 1, connecting rod 2, and connecting rod 3, the movable plate moves downward, thereby driving the cutting blade to cut the wire. After cutting, spring 1 resets the movable plate, and cam 2 rotates to the other side, contacting another wheel 3. This moves the lever installed on one side of the wheel, which in turn moves another fixed block, causing another moving block to move closer to the threaded rod. The rotating block rotates, causing the movable clamping block to move away from the wire, thereby moving a lever installed above it to feed the wire, so that the headed wire falls onto the feeding trough for feeding.

[0005] However, in the existing copper wire heading machine, the wire feeding device is not convenient for replacing and limiting the wire feeding wheel. At the same time, it lacks a guiding structure for the copper wire, making it difficult to guide the heading machine to feed the wire accurately.

[0006] Therefore, we urgently need to provide a wire feeding device for a copper lead wire heading machine. Utility Model Content

[0007] The purpose of this utility model is to provide a wire feeding device for a copper wire heading machine, so as to solve the problems mentioned in the background art that the wire feeding device of the copper wire heading machine is not convenient to replace and limit the wire feeding wheel during use, and at the same time, it lacks a guiding structure for the copper wire, making it difficult to guide the heading machine to feed the wire accurately.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a wire feeding device for a copper lead wire heading machine, comprising a support leg, a wire feeding guide structure provided on the top left side of the support leg, a wire exit structure provided in the middle of the top surface of the support leg, and a heading structure provided on the top right side of the support leg.

[0009] The wire feeding guide structure includes a wire feeding unit and a guide unit, wherein the guide unit is installed on the top right side of the wire feeding unit.

[0010] The wire feeding unit includes a wheel frame, a limit strip is installed on the top of the wheel frame, a limit plate is connected to the outer surface of the limit strip, a wire reel is connected to the middle of the bottom surface of the limit plate, and a fixing bolt is installed near the left end of the middle of the top surface of the limit plate.

[0011] Preferably, the guide unit includes a mounting plate, a slide cylinder is mounted in the middle of the mounting plate, a slide rod is connected to the end of the slide cylinder away from the mounting plate, a spring is connected to the end of the slide cylinder near the slide rod, a limit block is mounted in the middle of the outer surface of the slide rod, a limit ring one is connected to the end of the slide rod away from the slide cylinder, a fixing rod is mounted on the right end of the mounting plate, and a limit ring two is connected to the two fixing rods near each other.

[0012] Preferably, the bottom surface of the limiting plate is slidably connected to the top surface of the wheel frame, the outer surface of the winding wheel is rotatably connected to the inner wall of the limiting groove in the middle of the top surface of the wheel frame, the left end of the mounting plate is fixedly connected to the top right side of the wheel frame, and the end of the spring away from the slide cylinder is fixedly connected to the outer surface of the limiting block. The limiting plate is detachably connected to the wheel frame by a fixing bolt.

[0013] Preferably, the cable outlet structure includes a workbench, a support frame is installed in the middle of the top surface of the workbench, a lower wheel is installed near the bottom of the support frame, an upper wheel is installed near the top of the support frame, and an asynchronous motor is detachably installed on the top front of the support frame.

[0014] Preferably, the bottom surface of the workbench is fixedly connected to the top of the support leg, the outer surface of the lower wheel abuts against the outer surface of the upper wheel, and a groove is formed in the middle of the outer surfaces of the lower and upper wheels. The output end of the asynchronous motor is connected to the upper wheel. The upper and lower wheels are internally connected to the support frame surface through mounting holes formed by bearings.

[0015] Preferably, the heading structure includes a support rod, a frame is mounted on the top of the support rod, a processing table is mounted in the middle of the top surface of the bottom of the frame, an output rod is mounted in the middle of the bottom surface of the top of the frame, an output head is mounted on the output end of the output rod, and an operation box is mounted on the top of the frame.

[0016] Preferably, the bottom end of the support rod is fixedly connected to the middle of the top surface of the workbench near the right end, the bottom surface of the processing table is fixedly connected to the bottom of the frame, and the output head is detachably connected to the output rod. The output rod is operated and controlled through an operating box to complete the heading operation of the copper leads.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. The wire feeding device of this copper lead wire heading machine, through the setting of the wire feeding structure and the installation of the limiting plate, can limit the wire reel while facilitating the replacement of the wire reel. At the same time, the first limiting ring limits the wire output direction, and the second limiting ring limits the wire output direction again, making the wire output more stable.

[0019] 2. The wire feeding device of this copper lead wire heading machine, through the setting of the wire output structure, utilizes the contact rotation of the lower wheel and the upper wheel, as well as the setting of grooves on the outer surfaces of the lower wheel and the upper wheel, to facilitate the limiting and guiding of the wire output direction, making the copper wire output direction more accurate. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 This is an enlarged view of the wire feeding structure of this utility model;

[0022] Figure 3 This is a half-section enlarged view of the wire feeding structure and the wire wheel limiting structure of this utility model;

[0023] Figure 4 This is an enlarged view of the wire feeding structure guide structure of this utility model;

[0024] Figure 5 This is an enlarged view of the cable outlet structure of this utility model;

[0025] Figure 6 This is an enlarged view of the heading structure of this utility model.

[0026] In the diagram: 1. Support leg; 101. Wheel frame; 102. Limiting strip; 103. Limiting plate; 104. Wire reel; 105. Fixing bolt; 106. Mounting plate; 107. Slide cylinder; 108. Slide rod; 109. Spring; 110. Limiting block; 111. Limiting ring one; 112. Fixing rod; 113. Limiting ring two; 201. Support frame; 202. Lower wheel; 203. Upper wheel; 204. Asynchronous motor; 205. Workbench; 301. Support rod; 302. Frame; 303. Processing table; 304. Output rod; 305. Output head; 306. Control box. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-6 This utility model provides a technical solution:

[0029] Example 1:

[0030] A wire feeding device for a copper lead wire heading machine includes a support leg 1, a wire feeding guide structure on the top left side of the support leg 1, a wire exit structure in the middle of the top surface of the support leg 1, and a heading structure on the top right side of the support leg 1.

[0031] The wire feeding guide structure includes a wire feeding unit and a guide unit. The guide unit is installed on the top right side of the wire feeding unit. The wire feeding unit includes a wheel frame 101. A limit strip 102 is installed on the top of the wheel frame 101. A limit plate 103 is connected to the outer surface of the limit strip 102. A wire reel 104 is connected to the middle of the bottom surface of the limit plate 103. A fixing bolt 105 is installed near the left end of the middle of the top surface of the limit plate 103. The guide unit includes a mounting plate 106. A slide cylinder 107 is installed in the middle of the mounting plate 106. A slide rod 108 is connected to the end of the slide cylinder 107 away from the mounting plate 106. A spring 109 is connected to the end of the slide cylinder 107 near the slide rod 108. A limit block 110 is installed in the middle of the outer surface of the slide rod 108. A limit ring 111 is connected to the end of the slide rod 108 away from the slide cylinder 107. A fixing rod 112 is installed on the right end of the mounting plate 106. A limit ring 113 is connected to the two fixing rods 112 near each other.

[0032] The bottom surface of the limiting plate 103 is slidably connected to the top of the wheel frame 101, the outer surface of the wire reel 104 is rotatably connected to the inner wall of the limiting groove in the middle of the top surface of the wheel frame 101, the left end of the mounting plate 106 is fixedly connected to the top right side of the wheel frame 101, and the end of the spring 109 away from the slide cylinder 107 is fixedly connected to the outer surface of the limiting block 110.

[0033] By setting up the wire feeding structure and installing the limiting plate 103, the wire reel 104 can be limited, making it easy to replace the wire reel 104. At the same time, the wire output direction is limited by the first limiting ring 111 and the wire output direction is limited a second time by the second limiting ring 113, making the wire output more stable.

[0034] By placing the wire reel 104 inside the groove at the top of the reel frame 101, and then using the sliding connection between the limiting plate 103 and the limiting strip 102, the wire reel 104 is limited. The limiting plate 103 is detachably limited and fixed by the fixing bolt 105, which facilitates the assembly and disassembly of the wire reel 104. During the wire output process, the wire output is limited by the limiting ring 111. During the limiting process, the sliding rod 108 slides inside the sliding cylinder 107. During the sliding process, the limiting block 110 compresses the spring 109. The stress generated by the compression of the two springs 109 keeps the limiting ring 111 as close to the center line position as possible, thereby ensuring the accurate delivery of copper wire. At the same time, the copper wire is limited by the limiting ring 113, thereby further ensuring the stability of the copper wire output.

[0035] Example 2:

[0036] Based on Embodiment 1, the cable exit structure includes a workbench 205. A support frame 201 is installed in the middle of the top surface of the workbench 205. A lower wheel 202 is installed near the bottom of the support frame 201, and an upper wheel 203 is installed near the top of the support frame 201. An asynchronous motor 204 is detachably installed on the top front of the support frame 201. The bottom surface of the workbench 205 is fixedly connected to the top of the support leg 1. The outer surface of the lower wheel 202 abuts against the outer surface of the upper wheel 203. Grooves are formed in the middle of the outer surfaces of the lower wheel 202 and the upper wheel 203. The output end of the asynchronous motor 204 is connected to the upper wheel 203.

[0037] The heading structure includes a support rod 301, a frame 302 mounted on the top of the support rod 301, a processing table 303 mounted in the middle of the top surface of the bottom of the frame 302, an output rod 304 mounted in the middle of the bottom surface of the top of the frame 302, an output head 305 mounted on the output end of the output rod 304, and an operation box 306 mounted on the top of the frame 302. The bottom end of the support rod 301 is fixedly connected to the middle of the top surface of the worktable 205 near the right end, the bottom surface of the processing table 303 is fixedly connected to the bottom of the frame 302, and the output head 305 is detachably connected to the output rod 304.

[0038] By using the outgoing wire structure, the lower wheel 202 and the upper wheel 203 abut against each other and rotate, and the grooves on the outer surfaces of the lower wheel 202 and the upper wheel 203, the direction of the outgoing wire can be limited and guided, making the direction of the copper wire outgoing wire more accurate.

[0039] During the wire feeding process, the asynchronous motor 204 is started to drive the upper wheel 203 to rotate. The upper wheel 203 and the lower wheel 202 abut against each other, so that the upper wheel 203 rotates and drives the lower wheel 202 to rotate together. The grooves on the outer surfaces of the lower wheel 202 and the upper wheel 203 are used to convey the copper wire, thereby achieving the effect of wire feeding. The two sets of wire feeding structures limit the transmission of the copper wire, thereby effectively ensuring the accuracy of wire feeding. Afterwards, the heading structure is used to head the copper wire.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A wire feeding device for a copper lead wire heading machine, comprising a support leg (1), characterized in that: The support leg (1) has a wire feeding guide structure on the top left side, a wire exit structure in the middle of the top surface of the support leg (1), and a heading structure on the top right side of the support leg (1). The wire feeding guide structure includes a wire feeding unit and a guide unit, wherein the guide unit is installed on the top right side of the wire feeding unit; The wire feeding unit includes a wheel frame (101), a limit strip (102) is installed on the top of the wheel frame (101), a limit plate (103) is connected to the outer surface of the limit strip (102), a wire reel (104) is connected to the middle of the bottom surface of the limit plate (103), and a fixing bolt (105) is installed near the left end of the middle of the top surface of the limit plate (103).

2. The wire feeding device for a copper lead wire heading machine according to claim 1, characterized in that: The guide unit includes a mounting plate (106), a slide cylinder (107) is mounted in the middle of the mounting plate (106), a slide rod (108) is connected to the end of the slide cylinder (107) away from the mounting plate (106), a spring (109) is connected to the end of the slide cylinder (107) near the slide rod (108), a limit block (110) is mounted in the middle of the outer surface of the slide rod (108), a limit ring one (111) is connected to the end of the slide rod (108) away from the slide cylinder (107), a fixing rod (112) is mounted on the right end of the mounting plate (106), and a limit ring two (113) is connected to the two fixing rods (112) close to each other.

3. The wire feeding device for a copper lead wire heading machine according to claim 2, characterized in that: The bottom surface of the limiting plate (103) is slidably connected to the top of the wheel frame (101), the outer surface of the winding wheel (104) is rotatably connected to the inner wall of the limiting groove in the middle of the top surface of the wheel frame (101), the left end of the mounting plate (106) is fixedly connected to the top right side of the wheel frame (101), and the end of the spring (109) away from the slide cylinder (107) is fixedly connected to the outer surface of the limiting block (110).

4. The wire feeding device for a copper lead wire heading machine according to claim 1, characterized in that: The cable outlet structure includes a workbench (205), a support frame (201) is installed in the middle of the top surface of the workbench (205), a lower wheel (202) is installed near the bottom of the support frame (201), an upper wheel (203) is installed near the top of the support frame (201), and an asynchronous motor (204) is detachably installed on the top front of the support frame (201).

5. The wire feeding device for a copper lead wire heading machine according to claim 4, characterized in that: The bottom surface of the workbench (205) is fixedly connected to the top of the support leg (1), the outer surface of the lower wheel (202) abuts against the outer surface of the upper wheel (203), and a groove is provided in the middle of the outer surfaces of the lower wheel (202) and the upper wheel (203). The output end of the asynchronous motor (204) is connected to the upper wheel (203).

6. The wire feeding device for a copper lead wire heading machine according to claim 1, characterized in that: The heading structure includes a support rod (301), a frame (302) is mounted on the top of the support rod (301), a processing table (303) is mounted on the middle of the bottom top surface of the frame (302), an output rod (304) is mounted on the middle of the top bottom surface of the frame (302), an output head (305) is mounted on the output end of the output rod (304), and an operation box (306) is mounted on the top of the frame (302).

7. The wire feeding device for a copper lead wire heading machine according to claim 6, characterized in that: The bottom end of the support rod (301) is fixedly connected to the middle of the top surface of the worktable (205) near the right end, the bottom surface of the processing table (303) is fixedly connected to the bottom of the frame (302), and the output head (305) is detachably connected to the output rod (304).