Fixing mechanism for precision casting machining

Abstract

The utility model discloses a fixing mechanism for precision casting machining, which relates to the technical field and comprises a bottom plate, a first conveying part is mounted above the left side of the bottom plate, a second conveying part is mounted above the right side of the bottom plate, and a casting transposition module is mounted in the middle of the bottom plate; the casting transposition module comprises a rotating mechanism installed on the bottom plate, a connecting piece is installed at the output end of the rotating mechanism, a working plate is fixed to the upper portion of the connecting piece, a groove is formed in the working plate, the two sides of the groove are each provided with a set of clamping pieces, and the two sets of clamping pieces which are oppositely arranged are used for clamping a casting. According to the fixing mechanism for precision casting machining, through cooperation of the first conveying part, the second conveying part and the casting transposition module, automatic feeding and discharging of castings are achieved, the production efficiency is improved, meanwhile, friction between the bottoms of the castings and other parts in the rotating process can be avoided, the casting quality is guaranteed, and the service life of equipment is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of casting processing technology, specifically a fixing mechanism for precision casting processing. Background Technology

[0002] As the manufacturing industry moves towards high-end and intelligent manufacturing, precision castings, as the core foundation for constructing key components, directly impact the development of fields such as aerospace and high-end equipment manufacturing due to their machining accuracy and production efficiency. In the production process of precision castings, the fixing mechanism, as the hub connecting upstream and downstream processes, undertakes the crucial tasks of precise positioning and efficient transfer of castings.

[0003] Traditional fixing devices rely heavily on manual operation for clamping and transferring castings. This is not only labor-intensive and inefficient, but most fixing devices can only perform a single fixing function, and manual assistance is still required for loading and unloading. This prevents seamless integration with other processes on the production line, leading to production interruptions and hindering continuous, large-scale production operations. This not only increases labor costs but also limits the improvement of production efficiency, making it difficult for companies to respond quickly to market demands when faced with a large number of orders, thus missing development opportunities.

[0004] Therefore, we propose a fixing mechanism for precision casting to solve the problems mentioned above. Utility Model Content

[0005] 1. The technical problem to be solved by the utility model:

[0006] The purpose of this utility model is to provide a fixing mechanism for precision casting machining, so as to solve the problems currently in the market mentioned in the background art.

[0007] 2. Technical Solution:

[0008] To achieve the above objectives, this utility model provides the following technical solution: a fixing mechanism for precision casting processing, including a base plate, a first conveying component installed on the upper left side of the base plate, and a second conveying component installed on the upper right side of the base plate, and a casting transfer module installed in the middle of the base plate;

[0009] The casting transposition module includes a rotating mechanism mounted on a base plate. A connector is installed at the output end of the rotating mechanism. A working plate is fixed above the connector. A groove is provided on the working plate, and a set of clamping members is provided on both sides of the groove. The two sets of clamping members arranged opposite each other are used to clamp the casting.

[0010] Furthermore, the rotating mechanism includes a mounting base fixed to the base plate, on which a driving gear and a force-receiving gear ring are mounted via bearings, and the driving gear and the force-receiving gear ring mesh with each other.

[0011] The above technical solution enables the driving gear to rotate synchronously when the motor drives the driving gear to rotate.

[0012] Furthermore, the connector includes an outer frame fixed directly below the work plate, a spline shaft fixed in the middle of the inner side of the outer frame, and two movable blocks symmetrically fixed on the outer side of the outer frame.

[0013] The above technical solution enables the spline shaft, outer frame, and moving block to move synchronously.

[0014] Furthermore, the force-bearing gear ring is fitted and sleeved on the outer side of the middle part of the spline shaft, and the gear ratio between the force-bearing gear ring and the driving gear is 2:1.

[0015] The above technical solution enables the driving gear to rotate half a turn after one rotation of the driving gear, and the rotation of the force-bearing gear ring will drive the spline shaft to rotate synchronously.

[0016] Furthermore, a fixing seat is sleeved on the outer side of the connector. The fixing seat is fixedly installed in the upper middle part of the base plate, and the inner wall of the fixing seat is provided with a movable groove. The movable groove includes two first sliding grooves and two second sliding grooves. The two first sliding grooves and two second sliding grooves are connected end to end in an alternating manner. The first sliding groove is arranged in a semi-circular shape, and the second sliding groove is arranged in a "V" shape. The movable block is fitted and slidably disposed inside the movable groove.

[0017] The above technical solution allows the movable block to slide within the movable groove. When the bottom of the second groove slides towards the first groove on one side, it can drive the movable block to move upward.

[0018] Furthermore, the clamping component includes a cylinder fixed to the work plate, the output end of the cylinder is connected to the clamping plate, and two grooves are symmetrically arranged about the center of the work plate.

[0019] The above technical solution enables the cylinder to start and drive the clamping plate to clamp the casting.

[0020] 3. Beneficial effects:

[0021] Compared with the prior art, the fixing mechanism for precision casting processing of this utility model, through the cooperation of the first conveyor, the second conveyor and the casting transfer module, realizes automatic loading and unloading of castings, improves production efficiency, and at the same time avoids friction between the bottom of the casting and other parts during rotation, ensuring casting quality and extending the service life of the equipment. The specific details are as follows:

[0022] The first conveyor transports the casting to a groove on the side of the work plate. Then, the clamping parts on both sides of the groove clamp and fix the casting. The motor at the end of the drive gear is then started to drive the drive gear to rotate. The drive gear drives the force gear ring to rotate through the meshing action between the drive gear and the force gear ring. The force gear ring drives the outer frame and the work plate to rotate synchronously through the spline shaft. This can drive the casting fixed between the two clamping parts to rotate onto the second conveyor for subsequent processing and unloading, thereby realizing automatic loading and unloading of castings and improving production efficiency.

[0023] When the spline shaft drives the outer frame to rotate inside the fixed seat, the movable block is slidably set inside the movable groove. When it slides from the bottom of the second slide groove to the first slide groove on one side, it will drive the outer frame to move upward inside the fixed seat, thereby driving the work plate to move upward. This can drive the casting away from the first conveyor, avoiding friction between the bottom of the casting and other parts during rotation, effectively protecting the surface quality of the casting and reducing the defect rate caused by wear. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the working board structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the fixing base structure of this utility model;

[0027] Figure 4 This is a schematic diagram of the connector structure of this utility model;

[0028] Figure 5 This is a schematic diagram of the rotating mechanism of this utility model.

[0029] In the diagram: 1. Base plate; 2. First conveyor; 3. Second conveyor; 4. Rotating mechanism; 41. Mounting seat; 42. Drive gear; 43. Force-bearing gear ring; 5. Working plate; 51. Connecting piece; 511. Outer frame; 512. Splined shaft; 513. Movable block; 6. Fixed seat; 61. Movable groove; 611. First slide groove; 612. Second slide groove; 7. Groove; 8. Clamping piece; 811. Cylinder; 812. Clamping plate. Detailed Implementation

[0030] To facilitate understanding of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0034] Please see Figure 1-5A fixing mechanism for precision casting processing includes a base plate 1, a first conveying component 2 installed on the upper left side of the base plate 1, and a second conveying component 3 installed on the upper right side of the base plate 1. A casting transfer module is installed in the middle of the base plate 1. The casting transfer module includes a rotating mechanism 4 installed on the base plate 1. A connecting component 51 is installed at the output end of the rotating mechanism 4. A working plate 5 is fixed above the connecting component 51. A groove 7 is provided on the working plate 5, and a set of clamping components 8 is provided on both sides of the groove 7. The two sets of clamping components 8 arranged opposite each other are used to clamp the casting. The clamping component 8 includes a cylinder 811 fixed on the working plate 5. The output end of the cylinder 811 is connected to a clamping plate 812. There are two grooves 7 arranged symmetrically about the center of the working plate 5.

[0035] The first conveyor 2 conveys the casting to the groove 7 opened on the side of the working plate 5. Then, the clamping parts 8 on both sides of the groove 7 clamp and fix the casting. Then, the casting position is transferred by the casting transfer module for subsequent processing and unloading, thereby realizing automatic loading and unloading of castings and improving production efficiency.

[0036] The rotating mechanism 4 includes a mounting base 41 fixed on the base plate 1. A driving gear 42 and a force-receiving gear ring 43 are mounted on the mounting base 41 via bearings, and the driving gear 42 and the force-receiving gear ring 43 mesh with each other. The connecting member 51 includes an outer frame 511 fixed directly below the working plate 5. A spline shaft 512 is fixed in the middle of the inner side of the outer frame 511, and two movable blocks 513 are symmetrically fixed in the outer side of the outer frame 511. The force-receiving gear ring 43 is fitted and sleeved on the outer side of the middle part of the spline shaft 512, and the force-receiving gear ring 43 meshes with the driving gear 42. The gear ratio between the wheels 42 is 2:1; a fixed seat 6 is sleeved on the outer side of the connector 51. The fixed seat 6 is fixedly installed in the upper middle part of the base plate 1, and the inner wall of the fixed seat 6 is provided with a movable groove 61. The movable groove 61 includes two first sliding grooves 611 and two second sliding grooves 612. The two first sliding grooves 611 and the two second sliding grooves 612 are connected end to end in an alternating manner. The first sliding groove 611 is semi-circular, and the second sliding groove 612 is "V" shaped. The movable block 513 is fitted and slidably disposed inside the movable groove 61.

[0037] After the casting is clamped and fixed, the motor at the end of the drive gear 42 is started, driving the drive gear 42 to rotate. The drive gear 42 drives the force gear ring 43 to rotate through the meshing action between the drive gear 42 and the force gear ring 43. The force gear ring 43 drives the outer frame 511 and the working plate 5 to rotate synchronously through the spline shaft 512, thereby driving the casting fixed between the two clamping parts 8 to rotate onto the second conveyor 3. When the spline shaft 512 drives the outer frame 511 to rotate inside the fixed seat 6, since the movable block 513 is slidably set inside the movable groove 61, when the bottom of the second slide groove 612 slides to one side of the first slide groove 611, it will drive the outer frame 511 to move upward inside the fixed seat 6, thereby driving the working plate 5 to move upward. This can drive the casting away from the first conveyor 2, avoiding friction between the bottom of the casting and other parts during rotation, effectively protecting the surface quality of the casting and reducing the defect rate caused by wear.

[0038] Working principle: When using this precision casting machining fixing mechanism, such as Figure 1-5 As shown, the first conveyor 2 first conveys the casting to the groove 7 opened on the side of the working plate 5, and then the casting is clamped and fixed by the clamping member 8. Then, the motor at the end of the drive gear 42 is started, and the casting transfer module drives the casting to rotate and move to the second conveyor 3 for subsequent processing and unloading. This realizes the automatic loading and unloading of castings, improves production efficiency. In the process of using the casting transfer module to drive the casting from the first conveyor 2 to the second conveyor 3, the casting can be moved away from the first conveyor 1 and other components, which effectively protects the surface quality of the casting, reduces the defect rate caused by wear, and extends the service life.

[0039] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fixing mechanism for precision casting machining, characterized in that: Includes a base plate (1), a first conveying component (2) is installed on the upper left side of the base plate (1), and a second conveying component (3) is installed on the upper right side of the base plate (1). A casting replacement module is installed in the middle of the base plate (1). The casting repositioning module includes a rotating mechanism (4) mounted on a base plate (1). A connector (51) is installed at the output end of the rotating mechanism (4). A working plate (5) is fixed above the connector (51). A groove (7) is provided on the working plate (5), and a set of clamping members (8) is provided on both sides of the groove (7). The two sets of clamping members (8) arranged opposite to each other are used to clamp the casting.

2. The fixing mechanism for precision casting machining according to claim 1, characterized in that: The rotating mechanism (4) includes a mounting base (41) fixed on the base plate (1). A drive gear (42) and a force-bearing gear ring (43) are mounted on the mounting base (41) via bearings. The drive gear (42) and the force-bearing gear ring (43) mesh with each other.

3. The fixing mechanism for precision casting machining according to claim 2, characterized in that: The connector (51) includes an outer frame (511) fixed directly below the work plate (5), a spline shaft (512) fixed in the middle of the inner side of the outer frame (511), and two movable blocks (513) symmetrically fixed on the outer side of the outer frame (511).

4. The fixing mechanism for precision casting machining according to claim 3, characterized in that: The force-bearing gear ring (43) is fitted and sleeved on the outer side of the middle part of the spline shaft (512), and the gear ratio between the force-bearing gear ring (43) and the driving gear (42) is 2:

1.

5. A fixing mechanism for precision casting machining according to claim 3, characterized in that: The outer side of the connector (51) is fitted with a fixing seat (6), which is fixedly installed in the upper middle part of the base plate (1). The inner wall of the fixing seat (6) is provided with a movable groove (61). The movable groove (61) includes two first sliding grooves (611) and two second sliding grooves (612). The two first sliding grooves (611) and the two second sliding grooves (612) are connected end to end in an alternating manner. The first sliding groove (611) is semi-circular, and the second sliding groove (612) is "V" shaped. The movable block (513) is fitted and slidably disposed inside the movable groove (61).

6. The fixing mechanism for precision casting machining according to claim 1, characterized in that: The clamping member (8) includes a cylinder (811) fixed on the working plate (5), and the output end of the cylinder (811) is connected to a clamping plate (812). The groove (7) is symmetrically arranged on the left and right sides about the center of the working plate (5).

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