Maintenance platform for intelligent wind power blade mold

Abstract

The utility model discloses an intelligent maintenance platform for a wind power blade mold, which relates to the field of wind power blades and comprises a ground rail, and the upper end of the ground rail abuts against a roller. According to the utility model, the tool placing frame is arranged to clamp and fix the magnetic plate, the tool placing frame is made of a high-strength engineering plastic material, the clamping groove which is recessed inwards is formed in the tool placing frame, and the clamping groove is accurately matched with the size and the shape of the magnetic plate, so that the magnetic plate can be firmly clamped and fixed in the tool placing frame; the magnetic plate is made of a high-performance permanent magnet material and has strong and lasting magnetism, metal maintenance tools can be quickly adsorbed and fixed on the surface of the magnetic plate only by slightly approaching the magnetic plate, so that the maintenance tools can be orderly arranged, and the disorder that tools on a traditional maintenance table are randomly stacked is avoided; and the tool can be quickly positioned and easily taken down, so that the tool searching time is greatly shortened, and the working efficiency is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine blades, specifically an intelligent maintenance platform for wind turbine blade molds. Background Technology

[0002] Against the backdrop of a global push for sustainable energy development, wind power, as a clean and renewable energy source, is increasingly accounting for a larger share of the energy mix. With the continuous expansion of the wind power industry, wind turbine blades, as the core component of wind turbine generators, are becoming increasingly important. A typical wind turbine blade can be tens or even hundreds of meters long and weigh several to tens of tons. Its quality and performance directly determine the efficiency, stability, and reliability of wind power generation. Currently, in the rapid development of the wind power industry, the maintenance of wind turbine blade molds faces many severe challenges. During wind turbine operation, blade quality and safety issues frequently occur, which are closely related to the maintenance status of the blade molds. Therefore, an intelligent maintenance platform for wind turbine blade molds is needed.

[0003] Existing intelligent wind turbine blade mold maintenance platforms lack effective magnetic absorption design during operation, making it extremely inconvenient to locate and retrieve materials. During mold maintenance, various waste products are generated, such as discarded paint, worn parts, and wiping cloths. The device does not have a specially designed unified waste collection part, and maintenance personnel can only temporarily use simple containers such as plastic bags to hold the waste products, which is not conducive to the centralized management of waste products. Therefore, there is an urgent need for an intelligent wind turbine blade mold maintenance platform. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide an intelligent maintenance platform for wind turbine blade molds, in order to solve the problem that existing intelligent maintenance platforms for wind turbine blade molds lack effective magnetic absorption and storage design, resulting in great inconvenience in locating and retrieving materials. During mold maintenance, various waste products are generated, such as waste paint, worn parts, and wiping cloths. The device does not have specially designed unified waste collection parts, and maintenance personnel can only temporarily use simple containers such as plastic bags to hold the waste products, which is not convenient for centralized management of waste products.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent maintenance platform for wind turbine blade molds, comprising a ground rail, a roller abutting at the upper end of the ground rail, a maintenance platform installed on the outer wall of the roller, anti-collision rubber pads adhered to both sides of the maintenance platform, positioning rods fixedly connected to the inner wall of the maintenance platform, displacement sensors fixedly connected to the outer wall of the positioning rods, buzzers provided on both sides of the displacement sensors, support brackets installed on the outer wall of the maintenance platform, rubber strips adhered to the outer wall of the support brackets, and a collection box installed on the inner wall of the maintenance platform;

[0006] Limiting rods are fixedly connected to the inner walls of the maintenance platform, and tool placement frames are fixedly connected to the outer walls of the limiting rods. Magnetic plates are installed on the inner walls of the tool placement frames.

[0007] Preferably, the maintenance platform has a sliding structure with rollers and a ground rail, and the rollers are evenly spaced on the inner wall of the maintenance platform.

[0008] Preferably, the outer wall of the maintenance platform is in close contact with the outer wall of the anti-collision rubber pad, and the anti-collision rubber pad is symmetrically arranged about the central axis of the maintenance platform.

[0009] Preferably, the maintenance platform is movably connected to the support bracket, and the support bracket is symmetrically arranged about the central axis of the maintenance platform.

[0010] Preferably, the outer wall of the support bracket is in close contact with the outer wall of the rubber strip, and the rubber strip is configured with an arc shape.

[0011] Preferably, the collection box is movably connected to the maintenance platform, and the inner wall of the maintenance platform is configured with a trapezoidal structure.

[0012] Preferably, the tool placement frame is engaged with the magnetic plate, and the inner wall of the tool placement frame has an open design.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model uses a maintenance platform to facilitate the movement of the collection box. As a key carrier of the entire waste collection system, the maintenance platform innovatively adopts a trapezoidal groove structure design. During mold maintenance operations, various waste materials of different shapes, such as discarded paint, worn parts, and wiping cloths, will naturally slide down the inclined inner wall of the trapezoidal groove under the action of gravity, eliminating the need for manual guidance and greatly improving the convenience of waste collection. The collection box is made of high-capacity, high-strength materials, which can hold a large amount of waste and reduce the frequency of replacement. When the collection box is full, maintenance personnel can easily pull it out of the maintenance platform using equipment. The waste in the collection box can be centrally classified and processed, achieving standardized management of waste generated from mold maintenance. This not only meets environmental protection requirements but also reduces waste disposal costs, while ensuring a clean and orderly maintenance site and creating a good working environment for maintenance personnel.

[0015] 2. This utility model uses a tool placement frame to secure the magnetic plate. The tool placement frame is made of high-strength engineering plastic and has an inwardly recessed groove inside. The groove precisely matches the size and shape of the magnetic plate, firmly securing it within the frame and ensuring that the magnetic plate will not shake or shift during platform operation and maintenance. The magnetic plate is made of high-performance permanent magnet material, possessing strong and durable magnetism. In actual use, metal maintenance tools such as wrenches, screwdrivers, and pliers can be quickly attracted and fixed to the surface of the magnetic plate simply by gently bringing it near it. This allows maintenance tools to be arranged in an orderly manner, avoiding the messy situation of tools being randomly piled up on traditional maintenance tables. When maintenance personnel need to use a particular tool, they can quickly locate and easily remove it, significantly reducing tool search time and greatly improving work efficiency. Attached Figure Description

[0016] Figure 1 This is a front view of the present invention.

[0017] Figure 2 This is a schematic diagram of the structure of the present invention from a vertical rear view.

[0018] Figure 3 This is a structural schematic diagram of the present invention viewed from above.

[0019] Figure 4 This utility model Figure 2 Enlarged structural diagram of section A in the middle.

[0020] In the diagram: 1. Ground rail; 2. Roller; 3. Maintenance platform; 4. Anti-collision rubber pad; 5. Positioning rod; 6. Displacement sensor; 7. Buzzer; 8. Support bracket; 9. Rubber strip; 10. Collection box; 11. Limiting rod; 12. Tool placement box; 13. Magnetic plate. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0022] The embodiments of this utility model will be described below based on its overall structure.

[0023] Please see Figure 1-4An intelligent maintenance platform for wind turbine blade molds includes a ground rail 1, with rollers 2 abutting at the upper end of the ground rail 1. A maintenance platform 3 is installed on the outer wall of the rollers 2, and the maintenance platform 3 forms a sliding structure with the ground rail 1 through the rollers 2. The rollers 2 are evenly spaced on the inner wall of the maintenance platform 3. Anti-collision rubber pads 4 are adhered to both sides of the maintenance platform 3, and the outer wall of the maintenance platform 3 is in close contact with the outer wall of the anti-collision rubber pads 4. The anti-collision rubber pads 4 are symmetrically arranged about the central axis of the maintenance platform 3. The inner wall of the maintenance platform 3 is fixedly connected with a fixed... Positioning rod 5, with displacement sensor 6 fixedly connected to its outer wall. Buzzers 7 are installed on both sides of displacement sensor 6. Support brackets 8 are installed on the outer wall of maintenance platform 3, movably connected to the support brackets 8. The support brackets 8 are symmetrically arranged about the central axis of maintenance platform 3. Rubber strips 9 are adhered to the outer wall of support brackets 8, tightly fitting the outer wall of support brackets 8 and rubber strips 9, which have an arc-shaped structure. A collection box 10 is installed on the inner wall of maintenance platform 3. The collection box 10 and... The maintenance platform 3 is movably connected, and its inner wall is designed with a trapezoidal structure. The maintenance platform 3 facilitates the movement of the collection box 10. As a key component of the entire waste collection system, the maintenance platform 3 innovatively employs a trapezoidal groove design. During mold maintenance, various types of waste, such as discarded paint, worn parts, and wiping cloths, will naturally slide down the inclined inner wall of the trapezoidal groove under gravity, eliminating the need for manual guidance and greatly improving the convenience of waste collection. The collection box 10 is made of high-capacity, high-strength materials, capable of holding a large amount of waste and reducing replacement frequency. When the collection box 10 is full, maintenance personnel can easily remove it from the maintenance platform 3 using equipment. The waste in the collection box 10 can then be centrally sorted and processed, achieving standardized management of waste generated during mold maintenance. This not only meets environmental protection requirements but also reduces waste disposal costs, while ensuring a clean and orderly maintenance work site and creating a good working environment for maintenance personnel.

[0024] Please see Figure 1-4An intelligent maintenance platform for wind turbine blade molds is disclosed. The inner wall of the maintenance platform 3 is fixedly connected to limit rods 11, and the outer wall of the limit rods 11 is fixedly connected to a tool placement frame 12. A magnetic plate 13 is installed on the inner wall of the tool placement frame 12. The tool placement frame 12 and the magnetic plate 13 are engaged and connected. The inner wall of the tool placement frame 12 has an open design. The tool placement frame 12 securely engages and fixes the magnetic plate 13. The tool placement frame 12 is made of high-strength engineering plastic and has an inwardly recessed groove that precisely matches the size and shape of the magnetic plate 13, ensuring a firm engagement. Fixed within the tool placement frame 12, the magnetic plate 13 ensures that it will not shake or shift during platform operation and maintenance. Made of high-performance permanent magnet material, the magnetic plate 13 possesses strong and durable magnetism. In actual use, metal maintenance tools such as wrenches, screwdrivers, and pliers can be quickly attracted and fixed to its surface simply by gently approaching the magnetic plate 13, allowing maintenance tools to be arranged in an orderly manner. This avoids the messy situation of tools being randomly piled up on the traditional maintenance bench 3. When maintenance personnel need to use a certain tool, they can quickly locate and easily remove it, greatly shortening the tool search time and significantly improving work efficiency.

[0025] Working principle: In use, take out the maintenance platform 3 and install it in the designated position. Secure the positioning rod 5 to the displacement sensor 6 with threads. Then, attach the maintenance platform 3 to the anti-collision rubber pad 4. Next, attach the support bracket 8 to the rubber strip 9. Then, secure the limiting rod 11 to the tool placement frame 12 with threads. Engage the magnetic plate 13 to the tool placement frame 12. Engage the collection box 10 to the maintenance platform 3. Move the ground rail 1 and roller 2 to the wind turbine blade mold position. Detect the movement of the maintenance platform 3 with the displacement sensor 6. Place the wind turbine blade mold on the upper end of the support bracket 8. Finally, magnetically extract the maintenance tools from the tool placement frame 12 and perform maintenance on the wind turbine blade mold. This completes the use of the device. Content not described in detail in this manual is prior art known to those skilled in the art.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent wind turbine blade mold maintenance platform, comprising a ground rail (1), characterized in that: The upper end of the ground rail (1) is in contact with a roller (2). A maintenance platform (3) is installed on the outer wall of the roller (2). Anti-collision rubber pads (4) are glued to both sides of the maintenance platform (3). A positioning rod (5) is fixedly connected to the inner wall of the maintenance platform (3). A displacement sensor (6) is fixedly connected to the outer wall of the positioning rod (5). A buzzer (7) is provided on both sides of the displacement sensor (6). A support bracket (8) is installed on the outer wall of the maintenance platform (3). A rubber strip (9) is glued to the outer wall of the support bracket (8). A collection box (10) is installed on the inner wall of the maintenance platform (3). The inner wall of the maintenance platform (3) is fixedly connected with a limit rod (11), and the outer wall of the limit rod (11) is fixedly connected with a tool placement frame (12). The inner wall of the tool placement frame (12) is equipped with a magnetic plate (13).

2. The intelligent wind power blade mold maintenance platform according to claim 1, characterized in that: The maintenance platform (3) forms a sliding structure with the ground rail (1) through rollers (2), and the rollers (2) are arranged at equal intervals on the inner wall of the maintenance platform (3).

3. The intelligent wind power blade mold maintenance platform according to claim 1, characterized in that: The outer wall of the maintenance platform (3) is closely fitted with the outer wall of the anti-collision rubber pad (4), and the anti-collision rubber pad (4) is symmetrically arranged with respect to the central axis of the maintenance platform (3).

4. The intelligent wind power blade mold maintenance platform according to claim 1, characterized in that: The maintenance platform (3) is movably connected to the support bracket (8), and the support bracket (8) is symmetrically arranged about the central axis of the maintenance platform (3).

5. The intelligent wind power blade mold maintenance platform according to claim 1, characterized in that: The outer wall of the support bracket (8) is closely fitted with the outer wall of the rubber strip (9), and the rubber strip (9) is set in an arc shape.

6. The intelligent wind power blade mold maintenance platform according to claim 1, characterized in that: The collection box (10) is movably connected to the maintenance platform (3), and the inner wall of the maintenance platform (3) is set in a trapezoidal structure.

7. The intelligent wind power blade mold maintenance platform according to claim 1, characterized in that: The tool placement frame (12) is engaged with the magnetic plate (13), and the inner wall of the tool placement frame (12) is designed with openings.

Images