On-line end face dust removal device for packaging line

By designing conveying, dust removal, and dust collection components on the packaging line, combined with static eliminators and guide roller brushes, the problem of electrostatic adsorption of paper scraps and PE shavings was solved, achieving efficient dust removal and improved product quality.

CN224255507UActive Publication Date: 2026-05-19万显波
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
万显波
Filing Date
2025-06-26
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

During the slitting process on existing packaging lines, paper scraps and PE shavings are difficult to completely remove due to electrostatic adsorption, leading to product quality issues.

Method used

A dust removal device for the end face of a packaging line was designed, comprising a conveying component, a dust removal component, and a dust collection component. Static electricity is eliminated using an electrostatic eliminator, dust is removed by combining guide roller brushes and discharge brushes, and dust is recovered by the dust collection component.

Benefits of technology

It achieves thorough removal of paper scraps and PE shavings, improves product quality, and ensures automation and efficient dust removal in the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a packing line on-line end face dust removal device which comprises a conveying assembly, a dust removal assembly and dust suction assemblies, the conveying assembly is provided with the dust removal assembly, the dust removal assembly is fixedly connected to the conveying assembly, one side of the dust removal assembly is provided with the dust suction assemblies, and the dust suction assemblies are arranged on the two sides of the conveying assembly. The output end of the dust collection assembly is arranged on the upper side and the lower side of the dust removal assembly, detection of a sensor is matched with a PLC to control a righting air cylinder, a linear module, a draught fan and a motor to enable the equipment to become automatic equipment, static electricity on products can be eliminated through a static electricity elimination device, dust removal of a guide roller brush and a row brush is more thorough, and the product quality is improved. And dust can be recycled through the dust collection assembly.
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Description

Technical Field

[0001] This utility model relates to a device, specifically a dust removal device for the online end face of a packaging line. Background Technology

[0002] The rotary cutting blades currently used in packaging plants consist of an upper cutting blade and a lower top blade. Because the cutting blade operates...

[0003] During the cutting process of packaging materials, the upper and lower blades squeeze and cut, generating PE and paper dust on the cut surface of the paper. Currently, the slitting process adopts...

[0004] The corresponding measure was to install negative pressure suction ports at each cutter. However, during the friction between the packaging material and the guide rollers of the slitting machine...

[0005] Static electricity is generated, causing paper scraps and PE shavings to adhere to the cut surface (the end face after the paper roll is formed). The slitting machine's built-in adsorption device cannot completely remove the dust, especially PE shavings, which are more firmly attracted by static electricity and cannot be removed. Some factories have tried using electrostatic adsorption devices, but the results have been found to be less than ideal, leading to quality problems in the manufactured products. Utility Model Content

[0006] The purpose of this invention is to provide an online end-face dust removal device for packaging lines to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] The packaging line has an online end-face dust removal device. The conveying component is equipped with a dust removal component, which is fixedly connected to the conveying component. A dust suction component is provided on one side of the dust removal component. The dust suction components are located on both sides of the conveying component, and the output ends of the dust suction components are located on the upper and lower sides of the dust removal component.

[0009] As a further embodiment of this utility model: the conveying assembly includes a conveying frame, a base plate, conveying rollers, a motor, a straightening cylinder, a straightening plate, a first sensor, and a second sensor. The base plate is mounted on the conveying frame and is fixedly connected to it. A conveying roller is mounted on one side of the base plate and is rotatably connected to the conveying frame. A motor is mounted on one side of the base plate and is fixedly connected to it. The motor's output controls the rotation of the conveying roller. First sensors are mounted on both sides of the top of the conveying frame and are fixedly connected to it. A straightening cylinder is mounted on one side of each first sensor and is fixedly connected to the conveying frame. A straightening plate is mounted on the output of the straightening cylinder and is fixedly connected to it. A second sensor is mounted on the conveying frame and is fixedly connected to it.

[0010] As a further embodiment of this utility model: the dust removal assembly includes a lower guide roller brush, a lower row brush, and an electrostatic eliminator. The lower guide roller brush is provided in the conveyor frame and is rotatably connected to the conveyor frame. The lower row brush is provided on both sides of the lower guide roller brush and is fixedly connected to the conveyor frame. The electrostatic eliminator is provided on both sides of the conveyor frame and is fixedly connected to the conveyor frame.

[0011] As a further embodiment of this utility model: the static eliminator includes a support frame, an equipment frame, an ion fan, an ion needle holder, a generator, and a mask. Support frames are provided on both sides of the conveyor frame and are fixedly connected to the conveyor frame. An equipment frame is provided on the top of the support frame and is fixedly connected to the support frame. An ion fan is provided in the equipment frame and is installed in the equipment frame. An ion needle holder is provided on one side of the ion fan and is fixedly connected to the equipment frame. A generator is provided at the bottom of the ion needle holder and is fixedly connected to the ion needle holder. A mask is provided on one side of the equipment frame and is detachably connected to the equipment frame. A guide plate is provided on the mask.

[0012] As a further embodiment of this utility model: the dust collection assembly includes a column, a linear module, a movable plate, an upper dust collection box, a mounting box, a telescopic pipe, a central box, a central pipe, a lower dust collection box, a dust collection device, and a third sensor. The linear module is mounted on the column and fixedly connected to the column. The movable plate is mounted on the linear module and fixedly connected to the output end of the linear module. The upper dust collection box is mounted on the movable plate and fixedly connected to the movable plate. The mounting box is located on one side of the upper dust collection box and fixedly connected to the upper dust collection box. The telescopic pipe is mounted on the upper dust collection box, with one end fixedly connected to the upper dust collection box and the other end fixedly connected to the central box. A central pipe is located on one side of the central box and fixedly connected to the central box. The lower dust collection box is fixedly connected to the bottom of the central pipe and is located at the bottom of the dust collection assembly. One end of the central pipe is connected to a dust collection device, which includes a dust collector and a negative pressure fan.

[0013] As a further improvement of this utility model: the installation box is provided with an upper dust removal component, which includes an upper guide roller brush and an upper exhaust brush. A third sensor is provided on the upper dust collection box, and the third sensor is fixedly connected to the upper dust collection box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] By combining sensor detection with PLC control of the straightening cylinder, linear module, fan and motor, this equipment becomes an automated device. The static electricity elimination device can eliminate static electricity on the product, making the dust removal by the guide roller brush and the exhaust brush more thorough. The dust can be recycled by the dust collection component. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the dust removal device at the online end face of the packaging line.

[0017] Figure 2 This is a side view of the dust removal device at the end face of the packaging line.

[0018] Figure 3 This is a cross-sectional structural diagram of the dust removal device at the online end face of the packaging line. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-3 In this embodiment of the utility model, the dust removal device at the end face of the packaging line includes a conveying component 100, a dust removal component 200, and a dust suction component 300.

[0021] A dust removal component 200 is provided on the conveying component 100. The dust removal component 200 is fixedly connected to the conveying component 100. A dust suction component 300 is provided on one side of the dust removal component 200. The dust suction component 300 is arranged on both sides of the conveying component 100. The output end of the dust suction component 300 is arranged on the upper and lower sides of the dust removal component 200.

[0022] The conveying assembly 100 includes a conveying frame 101, a base plate 102, a conveying roller 103, a motor 104, a straightening cylinder 105, a straightening plate 151, a first sensor 106, and a second sensor 107. The base plate 102 is mounted on the conveying frame 101 and is fixedly connected to the conveying frame 101. A conveying roller 103 is mounted on one side of the base plate and is rotatably connected to the conveying frame 101. A motor 104 is mounted on one side of the base plate 102 and is fixedly connected to the base plate 102. The output end of the motor 104 controls the rotation of the conveying roller 103. The first sensor 106 is mounted on both sides of the top of the conveying frame 101 and is fixedly connected to the conveying frame 101. A straightening cylinder 105 is provided on one side of the first sensor 106. The straightening cylinder 105 is fixedly connected to the conveyor frame 101. A straightening plate 151 is provided at the output end of the straightening cylinder 105. The straightening plate 151 is fixedly connected to the straightening cylinder 105. A second sensor 107 is provided on the conveyor frame 101. The second sensor 107 is fixedly connected to the conveyor frame 101.

[0023] Motor 104 controls conveyor roller 103, first sensor 106 detects the product entering conveyor roller 103, then the PLC controls the entire equipment to start running, and straightening plate 151 straightens the product, and second sensor 107 detects the product reaching the position of dust removal component 200.

[0024] The dust removal assembly 200 includes a lower guide roller brush 201, a lower row brush 202, and an electrostatic eliminator 203. The lower guide roller brush 201 is provided in the conveyor frame 101 and is rotatably connected to the conveyor frame 101. The lower row brush 202 is provided on both sides of the lower guide roller brush 201 and is fixedly connected to the conveyor frame 101. The electrostatic eliminator 203 is provided on both sides of the conveyor frame 101 and is fixedly connected to the conveyor frame 101.

[0025] The static eliminator 203 includes a support frame 231, an equipment frame 232, an ion fan 233, an ion needle holder 234, a generator 235, and a mask 236. The support frame 231 is provided on both sides of the conveyor frame 101 and is fixedly connected to the conveyor frame 101. The equipment frame 232 is provided on the top of the support frame 231 and is fixedly connected to the support frame 231. The ion fan 233 is provided in the equipment frame 232 and is installed in the equipment frame 232. The ion needle holder 234 is provided on one side of the ion fan 233 and is fixedly connected to the equipment frame 232. The generator 235 is provided at the bottom of the ion needle holder 234 and is fixedly connected to the ion needle holder 234. The mask 236 is provided on one side of the equipment frame 232 and is detachably connected to the equipment frame 232. The mask 236 is provided with a guide plate.

[0026] The second sensor 107 detects the position of the product when it arrives at the dust removal component 200, and controls the static eliminator 203 to start working. The static eliminator 203 uses an airflow containing ions to neutralize the static electricity on the product, thus eliminating static electricity from the product.

[0027] The dust collection assembly 300 includes a column 301, a linear module 302, a movable plate 303, an upper dust collection box 304, a mounting box 305, a telescopic pipe 306, a collection box 307, a collection pipe 308, a lower dust collection box 309, a dust collection device 310, and a third sensor. The linear module 302 is mounted on the column 301 and fixedly connected to it. The movable plate 303 is mounted on the linear module 302 and fixedly connected to its output end. The upper dust collection box 304 is mounted on the movable plate 303 and fixedly connected to it. A mounting box 305 is provided on one side of 04. The mounting box 305 is fixedly connected to the upper dust collection box 304. A telescopic pipe 306 is provided on the upper dust collection box 304. One end of the telescopic pipe 306 is fixedly connected to the upper dust collection box 304, and the other end is fixedly connected to the central collection box 307. A central collection pipe 308 is provided on one side of the central collection box 307. The central collection pipe 308 is fixedly connected to the central collection box 307. A lower dust collection box 309 is fixedly connected to the bottom of the central collection pipe 308. The lower dust collection box 309 is located at the bottom of the dust removal component 200. A dust collection device 310 is connected to one end of the central collection pipe 308. The dust collection device 310 includes a dust collector and a negative pressure fan.

[0028] The mounting box 305 is equipped with an upper dust removal component 351, which includes an upper guide roller brush and an upper exhaust brush. The upper dust collection box 304 is equipped with a third sensor 311, which is fixedly connected to the upper dust collection box 304.

[0029] The third sensor 311 is used to detect the product height. The PLC controls the linear module to control the upper dust removal component 351 to a suitable height, and then the dust on the product is removed by the brush and guide roller brush.

[0030] By combining sensor detection with PLC control of the straightening cylinder, linear module, fan and motor, this equipment becomes an automated device. The static electricity elimination device can eliminate static electricity on the product, making the dust removal by the guide roller brush and the exhaust brush more thorough. The dust can be recycled by the dust collection component.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A dust removal device for the end face of a packaging line, comprising a conveying assembly (100), a dust removal assembly (200), and a dust suction assembly (300), characterized in that, A dust removal component (200) is provided on the conveying component (100). The dust removal component (200) is fixedly connected to the conveying component (100). A dust suction component (300) is provided on one side of the dust removal component (200). The dust suction component (300) is located on both sides of the conveying component (100). The output end of the dust suction component (300) is located on the upper and lower sides of the dust removal component (200).

2. The online end-face dust removal device for packaging lines according to claim 1, characterized in that, The conveying assembly (100) includes a conveyor frame (101), a base plate (102), a conveyor roller (103), a motor (104), a straightening cylinder (105), a straightening plate (151), a first sensor (106), and a second sensor (107). The base plate (102) is mounted on the conveyor frame (101) and is fixedly connected to the conveyor frame (101). A conveyor roller (103) is mounted on one side of the base plate and is rotatably connected to the conveyor frame (101). A motor (104) is mounted on one side of the base plate (102) and is fixedly connected to the base plate (102). 4) The output end controls the rotation of the conveyor roller (103). The top two sides of the conveyor frame (101) are provided with first sensors (106). The first sensors (106) are fixedly connected to the conveyor frame (101). A straightening cylinder (105) is provided on one side of the first sensor (106). The straightening cylinder (105) is fixedly connected to the conveyor frame (101). The output end of the straightening cylinder (105) is provided with a straightening plate (151). The straightening plate (151) is fixedly connected to the straightening cylinder (105). A second sensor (107) is provided on the conveyor frame (101). The second sensor (107) is fixedly connected to the conveyor frame (101).

3. The online end-face dust removal device for packaging lines according to claim 1, characterized in that, The dust removal assembly (200) includes a lower guide roller brush (201), a lower row brush (202), and an electrostatic eliminator (203). The lower guide roller brush (201) is provided in the conveyor frame (101) and is rotatably connected to the conveyor frame (101). The lower row brush (202) is provided on both sides of the lower guide roller brush (201) and is fixedly connected to the conveyor frame (101). The electrostatic eliminator (203) is provided on both sides of the conveyor frame (101) and is fixedly connected to the conveyor frame (101).

4. The online end-face dust removal device for packaging lines according to claim 3, characterized in that, The static eliminator (203) includes a support frame (231), an equipment frame (232), an ion fan (233), an ion needle holder (234), a generator (235), and a mask (236). Support frames (231) are provided on both sides of the conveyor frame (101), and the support frames (231) are fixedly connected to the conveyor frame (101). An equipment frame (232) is provided on the top of the support frames (231), and the equipment frame (232) is fixedly connected to the support frames (231). An ion fan (233) is located within the equipment frame (232). An ion fan (233) is installed and connected in the equipment frame (232). An ion needle holder (234) is provided on one side of the ion fan (233). The ion needle holder (234) is fixedly connected in the equipment frame (232). A generator (235) is provided at the bottom of the ion needle holder (234). The generator (235) is fixedly connected to the ion needle holder (234). A mask (236) is provided on one side of the equipment frame (232). The mask (236) is detachably connected to the equipment frame (232). A guide plate is provided on the mask (236).

5. The online end-face dust removal device for packaging lines according to claim 1, characterized in that, The dust collection assembly (300) includes a column (301), a linear module (302), a movable plate (303), an upper dust collection box (304), a mounting box (305), a telescopic pipe (306), a collection box (307), a collection pipe (308), a lower dust collection box (309), a dust collection device (310), and a third sensor. The linear module (302) is mounted on the column (301) and is fixedly connected to the column (301). The movable plate (303) is fixedly connected to the output end of the linear module (302). The upper dust collection box (304) is fixedly connected to the movable plate (303). A mounting box (305) is provided on one side of the dust box (304). The mounting box (305) is fixedly connected to the upper dust box (304). A telescopic pipe (306) is provided on the upper dust box (304). One end of the telescopic pipe (306) is fixedly connected to the upper dust box (304), and the other end is fixedly connected to a central box (307). A central pipe (308) is provided on one side of the central box (307). The central pipe (308) is fixedly connected to the central box (307). A lower dust box (309) is fixedly connected to the bottom of the central pipe (308). The lower dust box (309) is located at the bottom of the dust removal assembly (200). A dust collection device (310) is connected to one end of the central pipe (308). The dust collection device (310) includes a dust collector and a negative pressure fan.

6. The online end-face dust removal device for packaging lines according to claim 5, characterized in that, The mounting box (305) is equipped with an upper dust removal assembly (351), which includes an upper guide roller brush and an upper row brush. The upper dust collection box (304) is equipped with a third sensor (311), which is fixedly connected to the upper dust collection box (304).