Batching device for mortar production
By using weighing sensors and drive motors to automatically control the batching of mortar in the mortar production device, combined with mixing and scraper cleaning, the problem of low efficiency of manual weighing and pouring is solved, and efficient and uniform mortar batching and mixing are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI CAOYANG BUILDING ADHESIVES PLANT
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, mortar production requires manual pre-weighing and pouring of materials, resulting in low work efficiency.
The weight of the batching tank is controlled by weighing sensors No. 1 and No. 2. The auger is driven by a drive motor to automatically batch the materials. The mixing and discharge are carried out by a servo motor driven by the stirring paddle and the auger blades, and the residue on the inner wall is cleaned by a scraper.
The automated batching process improves work efficiency and ensures uniform mixing of mortar raw materials while reducing residue.
Smart Images
Figure CN224255710U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mortar production batching technology, specifically a batching device for mortar production. Background Technology
[0002] Mortar is a binding material used in bricklaying. It is made by mixing sand and cementing materials (cement, lime paste, clay, etc.) with water in a certain proportion. It is also called mortar or plaster. Common types of mortar include cement mortar, mixed mortar (or cement-lime mortar), lime mortar, and clay mortar. The raw material ratio of mortar has strict requirements, and the corresponding raw materials need to be weighed according to the proportion of each component.
[0003] Currently, when preparing mortar, workers often need to weigh the raw materials in advance before pouring them into the equipment for mixing, which leads to low work efficiency. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a batching device for mortar production, thereby solving the problem mentioned in the background art that currently, when batching mortar production materials, workers often need to weigh the raw materials in advance and then pour them into the equipment for mixing, resulting in low work efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a batching device for mortar production, comprising a mixing tank, a first batching tank, and a second batching tank. A fixed base is provided on the outer surface of the mixing tank. A first weighing sensor and a second weighing sensor are fixedly installed on the outer surface of the fixed base. The first weighing sensor is electrically connected to the first batching tank, and the second weighing sensor is electrically connected to the second batching tank. Both the first and second batching tanks are through-connected to the fixed base. A first drive motor is provided on the outer surface of the first batching tank, and a second drive motor is provided on the outer surface of the second batching tank. A first auger is fixedly installed at the output end of the first drive motor, and the outer surface of the first auger is rotatably connected to the inner wall of the first batching tank. A second auger is fixedly installed at the output end of the second drive motor, and the outer surface of the second auger is rotatably connected to the inner wall of the second batching tank.
[0006] Preferably, a support base is fixedly installed on the outer surface of the mixing tank, a servo motor is provided on the outer surface of the support base, a main gear disk is fixedly installed at the output end of the servo motor, two auxiliary gear disks are meshed with the outer surface of the main gear disk, connecting rollers are fixedly installed on the outer surfaces of the two auxiliary gear disks, a plurality of stirring paddles are fixedly installed on the outer surface of the connecting rollers, a discharge pipe is fixedly connected to the output end of the mixing tank, a discharge guide is fixedly connected to the output end of the discharge pipe, a spiral blade is rotatably connected to the inner wall of the discharge pipe, a scraper is fixedly installed on the outer surface of the spiral blade, and the outer surface of the scraper is rotatably connected to the inner wall of the mixing tank.
[0007] Preferably, an electrically telescopic support column is attached to the outer surface of the mixing tank, and the output end of the electrically telescopic support column is fixedly connected to the fixed base.
[0008] Preferably, the two auxiliary gear discs are rotatably connected to the interior of the fixed base, and the two auxiliary gear discs are disposed on both sides of the main gear disc, and the connecting roller is rotatably connected to the fixed base through it.
[0009] Preferably, a controller is provided on the outer surface of the mixing tank, and the controller is electrically connected to a first weighing sensor, a second weighing sensor, a first drive motor, a second drive motor, and a servo motor.
[0010] Compared with the prior art, the beneficial effects of this utility model are:
[0011] 1. This mortar production batching device controls the weight of batching tank No. 1 by controlling a first weighing sensor and the weight of batching tank No. 2 by controlling a second weighing sensor. When counterweighting is required, the first drive motor drives the first auger to rotate and add material, and the second drive motor drives the second auger to rotate and add material. Different specifications of specific gravity are batched into batching tanks No. 1 and No. 2, thereby facilitating batching and improving work efficiency.
[0012] 2. This mortar production batching device operates by controlling a servo motor to drive the main gear disc to mesh with two auxiliary gear discs, which in turn drive the connecting rollers to rotate. This causes several mixing paddles to rotate and mix inside the mixing tank. During discharge, the spiral blades are controlled to rotate, driving the mixed mortar raw materials to be discharged from the discharge pipe and discharge guide. At the same time, the scraper scrapes off the inner wall of the mixing tank to reduce raw material residue, thereby achieving a more uniform mixing effect for the mortar raw materials. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0014] Figure 2This is a side sectional view of the structure of this utility model;
[0015] Figure 3 The structure of this utility model Figure 2 Schematic diagram at point A in the middle;
[0016] Figure 4 This is a front sectional view of the structure of this utility model.
[0017] In the diagram: 1. Mixing tank; 2. Batching tank 1; 3. Batching tank 2; 4. Weighing sensor 1; 5. Weighing sensor 2; 6. Drive motor 1; 7. Drive motor 2; 8. Screw conveyor 1; 9. Screw conveyor 2; 10. Fixed base; 11. Servo motor; 12. Main gear disc; 13. Auxiliary gear disc; 14. Connecting roller; 15. Agitator; 16. Support base; 17. Discharge pipe; 18. Spiral blade; 19. Discharge guide; 20. Scraper. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example 1:
[0020] Please refer to Figures 1-4.
[0021] A batching device for mortar production includes a mixing tank 1, a first batching tank 2, and a second batching tank 3. A fixed base 10 is provided on the outer surface of the mixing tank 1. A first weighing sensor 4 and a second weighing sensor 5 are fixedly installed on the outer surface of the fixed base 10. The first weighing sensor 4 is electrically connected to the first batching tank 2, and the second weighing sensor 5 is electrically connected to the second batching tank 3. Both the first batching tank 2 and the second batching tank 3 are through-connected to the fixed base 10. A first drive motor 6 is provided on the outer surface of the first batching tank 2, and a second drive motor 7 is provided on the outer surface of the second batching tank 3. A first auger 8 is fixedly installed at the output end of the first drive motor 6, and the outer surface of the first auger is rotatably connected to the inner wall of the first batching tank 2. A second auger 9 is fixedly installed at the output end of the second drive motor 7, and the outer surface of the second auger is rotatably connected to the inner wall of the second batching tank 3.
[0022] Specifically, the weight of the first batching tank 2 is controlled by the first weighing sensor 4, and the weight of the second batching tank 3 is controlled by the second weighing sensor 5. When counterweighting is required, the first drive motor 6 drives the first auger 8 to rotate for feeding, and the second drive motor 7 drives the second auger 9 to rotate for feeding. Different specifications of specific gravity are batched into the first batching tank 2 and the second batching tank 3, thereby facilitating batching and improving work efficiency.
[0023] In this embodiment: an electric telescopic support column is attached to the outer surface of the mixing tank 1, and the output end of the electric telescopic support column is fixedly connected to the fixed base 10.
[0024] Specifically, an electric telescopic support column is attached to the outer surface of the mixing tank 1. The electric telescopic support column operates in the air, and the output end of the electric telescopic support column is fixedly connected to the fixed seat 10, so that the fixed seat 10 is far away from the mixing tank 1, which facilitates the cleaning and maintenance of the interior of the mixing tank 1.
[0025] Working principle: A fixed base 10 is provided on the outer surface of the mixing tank 1. A first weighing sensor 4 and a second weighing sensor 5 are fixedly installed on the outer surface of the fixed base 10. The first weighing sensor 4 is electrically connected to the first batching tank 2, and the second weighing sensor 5 is electrically connected to the second batching tank 3. Both batching tanks 2 and 3 are connected through the fixed base 10. A first drive motor 6 is installed on the outer surface of the first batching tank 2, and a second drive motor 7 is installed on the outer surface of the second batching tank 3. A first auger 8 is fixedly installed at the output end of the first drive motor 6. The outer surface of the first auger rotatably connects to the inner wall of the first batching tank 2. The output end of the second drive motor 7 is fixed... The device is equipped with a second spiral auger 9, the outer surface of which is rotatably connected to the inner wall of the second batching tank 3. A first weighing sensor 4 controls the weight of the first batching tank 2, and a second weighing sensor 5 controls the weight of the second batching tank 3. When counterweighting is required, a first drive motor 6 drives the first spiral auger 8 to rotate for material feeding, and a second drive motor 7 drives the second spiral auger 9 to rotate for material feeding. Different specific gravity batching is performed on the first batching tank 2 and the second batching tank 3. Compared with related technologies, the batching device for mortar production provided by this utility model has the following beneficial effects: it facilitates batching and improves work efficiency.
[0026] Example 2:
[0027] Please refer to Figures 1-4.
[0028] A support base 16 is fixedly installed on the outer surface of the mixing tank 1. A servo motor 11 is installed on the outer surface of the fixed base 10. A main gear disk 12 is fixedly installed at the output end of the servo motor 11. Two auxiliary gear disks 13 are meshed on the outer surface of the main gear disk 12. A connecting roller 14 is fixedly installed on the outer surface of each of the two auxiliary gear disks 13. Several stirring paddles 15 are fixedly installed on the outer surface of the connecting roller 14. A discharge pipe 17 is fixedly connected to the output end of the mixing tank 1. A discharge guide 19 is fixedly connected to the output end of the discharge pipe 17. A spiral blade 18 is rotatably connected to the inner wall of the discharge pipe 17. A scraper 20 is fixedly installed on the outer surface of the spiral blade 18. The outer surface of the scraper 20 is rotatably connected to the inner wall of the mixing tank 1.
[0029] Specifically, by controlling the servo motor 11 to operate, the main gear disk 12 is driven to mesh with the two auxiliary gear disks 13 to rotate, which in turn drives the connecting roller 14 to rotate, so that several mixing paddles 15 rotate and mix inside the mixing tank 1. When discharging, the spiral blades 18 are controlled to rotate, which drives the mixed mortar raw materials to be discharged from the discharge pipe 17 and the discharge guide 19. At the same time, the scraper 20 scrapes the inner wall of the mixing tank 1 to reduce the residue of raw materials, thereby achieving the effect of more uniform mixing of mortar raw materials.
[0030] In the embodiment: two auxiliary gear disks 13 are rotatably connected to the interior of the fixed base 10, and the two auxiliary gear disks 13 are disposed on both sides of the main gear disk 12, and the connecting roller 14 is rotatably connected to the fixed base 10 through it.
[0031] Specifically, since the two auxiliary gear discs 13 are rotatably connected to the inside of the fixed base 10, and the two auxiliary gear discs 13 are arranged on both sides of the main gear disc 12, several mixing paddles 15 fully mix the proportioned mortar. At the same time, the connecting roller 14 is rotatably connected to the fixed base 10 through, so that it rotates and stirs.
[0032] In this embodiment: a controller is provided on the outer surface of the mixing tank 1, and the controller is electrically connected to the first weighing sensor 4, the second weighing sensor 5, the first drive motor 6, the second drive motor 7 and the servo motor 11.
[0033] Specifically, a controller is installed on the outer surface of the mixing tank 1. The controller is electrically connected to the first weighing sensor 4, the second weighing sensor 5, the first drive motor 6, the second drive motor 7, and the servo motor 11. The controller is an existing structure, and the control circuit can be implemented by simple programming by those skilled in the art. It is common knowledge in the field. It is only used and not modified. Therefore, the control method and circuit connection will not be described in detail. It is convenient to centrally control the relevant structures. The first weighing sensor 4 weighs the ingredients and the first drive motor 6 operates to dispense the ingredients.
[0034] Working principle: A support base 16 is fixedly installed on the outer surface of the mixing tank 1. A servo motor 11 is installed on the outer surface of the support base 10. A main gear disk 12 is fixedly installed at the output end of the servo motor 11. Two auxiliary gear disks 13 are meshed and connected to the outer surface of the main gear disk 12. Connecting rollers 14 are fixedly installed on the outer surface of each of the two auxiliary gear disks 13. Several stirring paddles 15 are fixedly installed on the outer surface of the connecting rollers 14. The output end of the mixing tank 1 is fixedly connected to a discharge pipe 17. The output end of the discharge pipe 17 is fixedly connected to a discharge guide 19. A spiral blade 18 is rotatably connected to the inner wall of the discharge pipe 17. A scraper 20 is fixedly installed on the outer surface of the spiral blade 18. The outer surface of the scraper 20 is rotatably connected to the inner wall of the mixing tank 1. The servo motor 11 is controlled to operate, driving the main gear disk 12 to mesh with the two auxiliary gear disks 13 to rotate, which in turn drives the connecting roller 14 to rotate, so that several stirring paddles 15 rotate and mix inside the mixing tank 1. When discharging, the spiral blade 18 is controlled to rotate, driving the mixed mortar raw materials to be discharged from the discharge pipe 17 and the discharge guide 19. At the same time, the scraper 20 scrapes off the inner wall of the mixing tank 1 to reduce raw material residue. Compared with related technologies, the batching device for mortar production provided by this utility model has the following beneficial effects: thereby achieving the effect of mixing mortar raw materials more evenly.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A batching device for mortar production, comprising a mixing tank (1), a first batching tank (2), and a second batching tank (3), characterized in that: A fixing seat (10) is provided on the outer surface of the mixing tank (1). A first weighing sensor (4) and a second weighing sensor (5) are fixedly installed on the outer surface of the fixing seat (10). The first weighing sensor (4) is electrically connected to the first batching tank (2), and the second weighing sensor (5) is electrically connected to the second batching tank (3). Both the first batching tank (2) and the second batching tank (3) are connected through the fixing seat (10). The outer surface of the first batching tank (2) is... A first drive motor (6) is provided, and a second drive motor (7) is provided on the outer surface of the second batching tank (3). A first spiral auger (8) is fixedly installed at the output end of the first drive motor (6). The outer surface of the first spiral auger (8) is rotatably connected to the inner wall of the first batching tank (2). A second spiral auger (9) is fixedly installed at the output end of the second drive motor (7). The outer surface of the second spiral auger (9) is rotatably connected to the inner wall of the second batching tank (3).
2. The batching device for mortar production according to claim 1, characterized in that: A support base (16) is fixedly installed on the outer surface of the mixing tank (1). A servo motor (11) is provided on the outer surface of the fixed base (10). A main gear disk (12) is fixedly installed at the output end of the servo motor (11). Two auxiliary gear disks (13) are meshed on the outer surface of the main gear disk (12). A connecting roller (14) is fixedly installed on the outer surface of each of the two auxiliary gear disks (13). Several stirring paddles (15) are fixedly installed on the outer surface of the connecting roller (14). A discharge pipe (17) is fixedly connected to the output end of the mixing tank (1). A discharge guide (19) is fixedly connected to the output end of the discharge pipe (17). A spiral blade (18) is rotatably connected to the inner wall of the discharge pipe (17). A scraper (20) is fixedly installed on the outer surface of the spiral blade (18). The outer surface of the scraper (20) is rotatably connected to the inner wall of the mixing tank (1).
3. The batching device for mortar production according to claim 1, characterized in that: The outer surface of the mixing tank (1) is fitted with an electric telescopic support column, and the output end of the electric telescopic support column is fixedly connected to the fixed seat (10).
4. The batching device for mortar production according to claim 2, characterized in that: The two auxiliary gear discs (13) are rotatably connected to the interior of the fixed seat (10), and the two auxiliary gear discs (13) are arranged on both sides of the main gear disc (12). The connecting roller (14) is rotatably connected to the fixed seat (10) through it.
5. A batching device for mortar production according to claim 2, characterized in that: The outer surface of the mixing tank (1) is provided with a controller, which is electrically connected to a first weighing sensor (4), a second weighing sensor (5), a first drive motor (6), a second drive motor (7), and a servo motor (11).