Aerogel tube shell processing device

Abstract

The utility model discloses an aerogel tube shell processing device, and relates to the technical field of aerogel tube shell processing. The upper end of the bottom plate is connected with a supporting plate, the upper end of the supporting plate is connected with a transverse plate, the upper end of the bottom plate is provided with a first rolling shaft, the two ends of the first rolling shaft are connected with bearings, one end of each bearing is provided with a driving mechanism, the upper end of the first rolling shaft is provided with an adjusting mechanism, and the lower end of the transverse plate is provided with a pressure applying mechanism. A second motor is arranged to drive a circular plate to rotate, and a limiting rod drives a sliding rod fixedly connected to the lower end to move, so that an adjusting plate can be adjusted, and the situation that the machining efficiency of an aerogel tube shell is affected due to time waste caused by replacement of a tube shell preparation shaft is avoided; when the aerogel tube shell is processed, the pressure rolling shaft is in contact with the outer wall of the aerogel tube shell, the pressure rod moves upwards along with the enlargement of the aerogel tube shell, and the pressure rolling shaft is in close contact with the outer wall of the aerogel tube shell under the action of the spring, so that the prepared aerogel tube shell is flat and firm.

Description

Technical Field

[0001] This utility model belongs to the field of aerogel tube shell processing technology, and in particular relates to an aerogel tube shell processing device. Background Technology

[0002] Aerogel is a solid material with excellent properties such as ultra-low thermal conductivity, low density, and light weight. Among its many properties, its thermal insulation performance is the most mature and widely used; aerogel is currently known as the solid material with the best thermal insulation effect. Aerogel pipe shells, made from aerogel, have ultra-low thermal conductivity and are widely used in industrial pipeline insulation, storage tank insulation, and other fields. Aerogel pipe shells are widely used as protective components that provide insulation and protection for pipelines.

[0003] In existing technologies, the equipment for producing aerogel tube shells has a complex structure and high production costs. Furthermore, the required specifications and dimensions of the aerogel tube shells to be processed vary, necessitating timely replacement of the tube shell preparation shaft, which not only wastes time but also reduces the processing efficiency of the aerogel tube shells. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an aerogel tube shell processing device, which can effectively solve the problems of the existing technology.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an aerogel tube shell processing device, including a base plate, support plates fixedly connected to both sides of the upper end of the base plate, and a horizontal plate fixedly connected to the middle of the upper end of the support plate. The device is characterized by further including: a first roller is provided at the upper end of the base plate, rings are provided on the outer walls of both sides of the first roller, and bearings are fixedly connected to both ends of the first roller.

[0007] The drive mechanism is located at one end of the bearing and is used to drive the first roller to rotate, enabling the first roller to rotate synchronously.

[0008] An adjustment mechanism is located at the upper end of the first roller and is used to adjust the size of the aerogel shell;

[0009] The pressure-applying mechanism is located at the lower end of the horizontal plate and is used to apply pressure to the aerogel shell to make the aerogel shell flat and solid.

[0010] Furthermore, the drive mechanism includes a first motor, a first pulley, a second pulley, and a synchronous belt. The first motor is located at the side end of the bearing, the first pulley is fixedly connected to the middle of the bearing, the second pulley is fixedly connected to the middle of another bearing, and the synchronous belt is located on the outer wall of the first pulley and the second pulley.

[0011] Furthermore, the adjustment mechanism includes a disc, a slide rod, a limiting rod, an adjusting plate, a circular plate, and an arc-shaped groove. The disc is disposed at the upper end of the first roller, the slide rod is slidably connected inside the disc, the limiting rod is fixedly connected to one side of the upper end of the slide rod, the adjusting plate is fixedly connected to the side end of the slide rod, the circular plate is disposed at the upper end of the disc, and the arc-shaped groove is formed on the upper end surface of the circular plate.

[0012] Furthermore, a second motor is provided on the inner side of the circular plate, and the second motor passes through the middle of the disk. A connecting rod is fixedly connected to the middle of the outer side of the disk and the circular plate. A slot is opened on one side of the connecting rod located on the outer side of the disk. The bottom of the second motor is located in the slot. Connecting plates are fixedly connected to both ends of the connecting rod.

[0013] Furthermore, the pressure applying mechanism includes a pressure rod, a spring, a T-shaped plate, and a pressure roller. The pressure rod is disposed inside the horizontal plate and passes through the upper end of the horizontal plate. The spring is disposed on the outer wall of the pressure rod. The T-shaped plate is fixedly connected to the lower end of the pressure rod, and the pressure roller is rotatably connected to the lower end of the T-shaped plate.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model uses a second motor to drive a circular plate to rotate, which in turn drives a limiting rod in an arc groove to rotate. The limiting rod then moves a sliding rod fixedly connected to the lower end, thereby adjusting the adjusting plate fixedly connected to the side of the sliding rod. This avoids wasting time and affecting the processing efficiency of aerogel tubes due to the need to replace the tube preparation shaft.

[0016] 2. This utility model uses a pressure roller to apply pressure to the aerogel tube shell during processing. When the aerogel tube shell is being processed, the pressure roller contacts the outer wall of the aerogel tube shell. As the aerogel tube shell grows larger, the pressure rod moves upward. Under the action of the spring, the pressure roller will make close contact with the outer wall of the aerogel tube shell, resulting in a flat and solid aerogel tube shell. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the aerogel tube shell processing device of this utility model;

[0019] Figure 2 This is a cross-sectional schematic diagram of the aerogel tube shell processing device of this utility model;

[0020] Figure 3 This is a partial schematic diagram of the adjustment mechanism of this utility model;

[0021] Figure 4 This is a cross-sectional schematic diagram of the adjustment mechanism of this utility model.

[0022] The components represented by each number in the attached diagram are listed below: 1. Base plate; 2. Support plate; 3. Horizontal plate; 4. First roller; 5. Bearing; 6. First motor; 7. First pulley; 8. Second pulley; 9. Synchronous belt; 10. Ring; 11. Disc; 12. Slide rod; 13. Limiting rod; 14. Adjusting plate; 15. Circular plate; 16. Arc groove; 17. Second motor; 18. Connecting rod; 19. Connecting plate; 20. Pressure rod; 21. Spring; 22. T-shaped plate; 23. Pressure roller. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0024] Please see Figure 1-4 As shown, this utility model is an aerogel tube shell processing device, including a base plate 1, support plates 2 fixedly connected to both sides of the upper end of the base plate 1, and a horizontal plate 3 fixedly connected to the middle of the upper end of the support plate 2. It also includes: a first roller 4 provided at the upper end of the base plate 1, the first roller 4 driving the upper adjustment mechanism to rotate, and annular rings 10 provided on the outer walls of both sides of the first roller 4. The outer walls of the annular rings 10 are provided with annular grooves. When the first roller 4 drives the annular rings 10 to rotate, the connecting plate 19 located inside the annular groove of the annular rings 10 also rotates accordingly, thereby causing the adjustment mechanism to rotate. Bearings 5 ​​are fixedly connected to both ends of the first roller 4, and the other end of the bearing 5 is rotatably connected to the inner wall of the support plate 2. When the bearing 5 rotates, it drives the first roller 4 to rotate.

[0025] The drive mechanism is located at one end of the bearing 5 and is used to drive the first roller 4 to rotate, enabling the first roller 4 to rotate synchronously. The drive mechanism includes a first motor 6, a first pulley 7, a second pulley 8, and a synchronous belt 9. The first motor 6 is located at the side end of the bearing 5. The first pulley 7 is fixedly connected to the middle of the bearing 5. The second pulley 8 is fixedly connected to the middle of another bearing 5. The synchronous belt 9 is located on the outer wall of the first pulley 7 and the second pulley 8. When the first motor 6 starts, it drives the first pulley 7, which is fixedly connected to the middle of the bearing 5, to rotate, thereby causing the synchronous belt 9 connected to the outer wall of the first pulley 7 to drive the second pulley 8 to rotate, thus realizing the synchronous rotation of the two first rollers 4.

[0026] An adjustment mechanism is located at the upper end of the first roller 4 and is used to adjust the size of the aerogel shell. The adjustment mechanism includes a disc 11, a slide rod 12, a limiting rod 13, an adjusting plate 14, a circular plate 15, and an arc-shaped groove 16. The disc 11 is located at the upper end of the first roller 4. A groove with a size larger than that of the slide rod 12 is formed on the upper surface of the disc 11, allowing the slide rod 12 to slide inside the disc 11. The limiting rod 13 is fixedly connected to one side of the upper end of the slide rod 12. A fixing block is provided on the limiting rod 13 to prevent the circular plate 15 from falling off the upper surface of the disc 11, which would prevent the adjusting plate 14 from being adjusted. The fixing block has a size larger than that of the arc-shaped groove. 16. The adjusting plate 14 is fixedly connected to the side end of the slide rod 12. The adjusting plate 14 is arc-shaped, and multiple sets of adjusting plates 14 can form a hollow cylinder, which can then be wound with aerogel raw material to process it into an aerogel tube shell. The circular plate 15 is set on the upper end of the disc 11, and the arc-shaped groove 16 is opened on the upper end surface of the circular plate 15. The limiting rod 13 can slide in the arc-shaped groove 16. The second motor 17 drives the circular plate 15 to rotate, which drives the limiting rod 13 in the arc-shaped groove 16 to rotate. The limiting rod 13 drives the slide rod 12 to move, thereby adjusting the adjusting plate 14 and avoiding the waste of time and the impact on the processing efficiency of the aerogel tube shell due to the replacement of the tube shell preparation shaft.

[0027] A second motor 17 is provided on the inner side of the circular plate 15, and the second motor 17 passes through the middle of the circular disk 11. A connecting rod 18 is fixedly connected to the middle of the outer side of the circular disk 11 and the circular plate 15. A slot is opened on one side of the connecting rod 18 located on the outer side of the circular disk 11. The bottom of the second motor 17 is located in the slot. The slot can support the bottom of the second motor 17 to prevent the second motor 17 from deviating or shaking, so as to be unable to adjust the adjusting plate 14 stably, thus affecting the processing of the aerogel tube shell. Connecting plates 19 are fixedly connected to both ends of the connecting rod 18. When the ring 10 drives the connecting plate 19 to rotate, the connecting plate 19 can drive the adjusting mechanism connected to the connecting rod 18 to rotate, thereby realizing the processing of the aerogel tube shell.

[0028] A pressure-applying mechanism is located at the lower end of the horizontal plate 3 to apply pressure to the aerogel shell, making the aerogel shell flat and solid. The pressure-applying mechanism includes a pressure rod 20, a spring 21, a T-shaped plate 22, and a pressure roller 23. The pressure rod 20 is located inside the horizontal plate 3 and passes through the upper end of the horizontal plate 3. The spring 21 is located on the outer wall of the pressure rod 20. When the aerogel shell is being processed, the pressure roller 23 contacts the outer wall of the aerogel shell. As the aerogel shell grows, the pressure rod 20 moves upward, and under the action of the spring 21, the pressure roller 23 will make close contact with the outer wall of the aerogel shell, making the prepared aerogel shell flat and solid. The T-shaped plate 22 is fixedly connected to the lower end of the pressure rod 20. The T-shaped plate 22 facilitates the connection between the pressure rod 20 and the pressure roller 23. The pressure roller 23 is rotatably connected to the lower end of the T-shaped plate 22. The pressure roller 23 can make close contact with the aerogel shell, thereby making the processed aerogel shell flat and solid.

[0029] Working principle: First, place the equipment in a suitable position. Then, start the second motor 17, which drives the circular plate 15 to rotate. The circular plate 15 drives the limiting rod 13 in the arc groove 16 to rotate. The limiting rod 13 drives the slide rod 12 fixedly connected to the lower end to move. The slide rod 12 drives the adjusting plate 14 on the side. The adjusting plate 14 is then adjusted according to the size of the aerogel tube shell to be processed. Then, one end of the raw material required for processing the aerogel tube shell is fixedly wrapped around the outside of the adjusting plate 14. Then, start the first motor 6. The first motor 6 drives... The first pulley 7, which is fixedly connected to the middle of the bearing 5, rotates, thereby causing the synchronous belt 9 connected to the outer wall of the first pulley 7 to drive the second pulley 8 to rotate, thus realizing the synchronous rotation of the two first rollers 4. Then, the first rollers 4 drive the ring 10 to rotate, and the connecting plate 19 located inside the annular groove of the ring 10 also rotates accordingly, thereby causing the adjusting plate 14 to rotate. Finally, as the aerogel tube shell increases in size, the pressure rod 20 will move upward, and under the action of the spring 21, the pressure roller 23 will come into close contact with the outer wall of the aerogel tube shell, completing the processing of the aerogel tube shell.

[0030] The above are merely preferred embodiments of the present utility model and do not limit the present utility model. Any modifications, equivalent substitutions, or improvements made to the technical solutions described in the foregoing embodiments, or to some of the technical features, shall fall within the protection scope of the present utility model.

Claims

1. An apparatus for processing aerogel tube shells, comprising: The base plate (1), the two sides of the upper end of the base plate (1) are fixedly connected to the support plate (2) and the middle of the upper end of the support plate (2) is fixedly connected to the horizontal plate (3). The base plate (1) is characterized by further comprising: a first roller (4) is provided at the upper end of the base plate (1), and rings (10) are provided on the outer walls of both sides of the first roller (4). Bearings (5) are fixedly connected to both ends of the first roller (4). The drive mechanism is located at one end of the bearing (5) and is used to drive the first roller (4) to rotate, so that the first roller (4) can rotate synchronously. An adjustment mechanism is located at the upper end of the first roller (4) for adjusting the size of the aerogel shell; The pressure-applying mechanism is located at the lower end of the horizontal plate (3) and is used to apply pressure to the aerogel shell to make the aerogel shell flat and solid.

2. The aerogel tube shell processing apparatus according to claim 1, characterized in that, The drive mechanism includes a first motor (6), a first pulley (7), a second pulley (8), and a synchronous belt (9). The first motor (6) is located on the side of the bearing (5), the first pulley (7) is fixedly connected to the middle of the bearing (5), the second pulley (8) is fixedly connected to the middle of another bearing (5), and the synchronous belt (9) is located on the outer wall of the first pulley (7) and the second pulley (8).

3. The aerogel tube shell processing apparatus according to claim 1, characterized in that, The adjustment mechanism includes a disc (11), a slide rod (12), a limiting rod (13), an adjustment plate (14), a circular plate (15), and an arc groove (16). The disc (11) is located at the upper end of the first roller (4). The slide rod (12) is slidably connected inside the disc (11). The limiting rod (13) is fixedly connected to one side of the upper end of the slide rod (12). The adjustment plate (14) is fixedly connected to the side end of the slide rod (12). The circular plate (15) is located at the upper end of the disc (11). The arc groove (16) is opened on the upper surface of the circular plate (15).

4. The aerogel tube shell processing apparatus according to claim 3, characterized in that, The inner side of the circular plate (15) is provided with a second motor (17), and the second motor (17) passes through the middle of the circular disk (11). A connecting rod (18) is fixedly connected to the middle of the outer side of the circular disk (11) and the circular plate (15). A slot is opened on one side of the connecting rod (18) located on the outer side of the circular disk (11). The bottom of the second motor (17) is located in the slot. The two ends of the connecting rod (18) are fixedly connected with connecting plates (19).

5. The aerogel tube shell processing apparatus according to claim 1, characterized in that, The pressure applying mechanism includes a pressure rod (20), a spring (21), a T-shaped plate (22), and a pressure roller (23). The pressure rod (20) is located inside the horizontal plate (3) and passes through the upper end of the horizontal plate (3). The spring (21) is located on the outer wall of the pressure rod (20). The T-shaped plate (22) is fixedly connected to the lower end of the pressure rod (20), and the pressure roller (23) is rotatably connected to the lower end of the T-shaped plate (22).

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